GUIDED-WAVE PHOTODETECTOR APPARATUS EMPLOYING MID-BANDGAP STATES OF SEMICONDUCTOR MATERIALS, AND FABRICATION METHODS FOR SAME
20170062636 ยท 2017-03-02
Inventors
- Rajeev Jagga Ram (Arlington, MA, US)
- Jason Scott Orcutt (Katonah, NY, US)
- Huaiyu Meng (Medford, MA, US)
- Amir H. Atabaki (North Quincy, MA, US)
Cpc classification
H10F39/103
ELECTRICITY
H10F77/413
ELECTRICITY
Y02E10/546
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01L31/0392
ELECTRICITY
H01L31/112
ELECTRICITY
H01L31/028
ELECTRICITY
H01L31/18
ELECTRICITY
Abstract
Guided-wave photodetectors based on absorption of infrared photons by mid-bandgap states in non-crystal semiconductors. In one example, a resonant guided-wave photodetector is fabricated based on a polysilicon layer used for the transistor gate in a SOI CMOS process without any change to the foundry process flow (zero-change CMOS). Mid-bandgap defect states in the polysilicon absorb infrared photons. Through a combination of doping mask layers, a lateral p-n junction is formed in the polysilicon, and a bias voltage applied across the junction creates a sufficiently strong electric field to enable efficient photo-generated carrier extraction and high-speed operation. An example device has a responsivity of more than 0.14 A/W from 1300 to 1600 nm, a 10 GHz bandwidth, and 80 nA dark current at 15 V reverse bias.
Claims
1. A zero-change silicon-on-insulator (SOI) CMOS guided-wave photodetector apparatus, comprising: a patterned crystalline silicon region formed in a SOI substrate; and a doped polysilicon region formed on the patterned crystalline silicon region, the doped polysilicon region including an n-doped portion and a p-doped portion so as to form a lateral junction substantially parallel to a plane of the SOI substrate, wherein: the patterned crystalline silicon region and the doped polysilicon region form an inverse ridge waveguide structure for an optical mode of radiation; the doped polysilicon region constitutes a wide polysilicon cap of the inverse ridge waveguide structure; and the patterned crystalline silicon region constitutes a narrow crystalline silicon ridge of the inverse ridge waveguide structure.
2. The photodetector apparatus of claim 1, wherein the doped polysilicon region is formed on the patterned crystalline silicon region using a CMOS fabrication process technology having a feature size of less than 65 nanometers.
3. The photodetector apparatus of claim 2, wherein the zero-change CMOS fabrication process technology is a 45 nanometer SOI CMOS process technology.
4. The photodetector apparatus of claim 1, wherein: the doped polysilicon region includes a plurality of sub-bandgap defect states to absorb photons of the optical mode of radiation, when present, so as to generate a plurality of electron-hole pairs in the doped polysilicon region; and the generated plurality of electron-hole pairs modulate a conductance of the lateral junction in the doped polysilicon region when a bias voltage is applied across the lateral junction.
5. The photodetector apparatus of claim 4, wherein a wavelength of the photons is approximately 1550 nanometers.
6. The photodetector apparatus of claim 1, wherein: the wide polysilicon cap includes a first side of the lateral junction and a second side of the lateral junction opposite the first side; the n-doped portion of the doped polysilicon region constitutes the first side of the lateral junction; and the p-doped portion of the doped polysilicon region constitutes the second side of the lateral junction.
7. The photodetector apparatus of claim 6, wherein: the wide polysilicon cap includes a center portion disposed between the n-doped portion constituting the first side of the lateral junction and the p-doped portion constituting the second side of the lateral junction, wherein the center portion forms part of a waveguide region of the inverse ridge waveguide structure for the optical mode of radiation.
8. The photodetector apparatus of claim 7, wherein the center portion is a pre-doped center portion.
9. The photodetector apparatus of claim 8, wherein: the n-doped portion and the p-doped portion of the polysilicon cap are more heavily doped than the pre-doped center portion; and a width of the pre-doped center portion, between the n-doped portion and the p-doped portion of the polysilicon cap, prevents significant overlap of the optical mode of radiation, when present, with the n-doped portion and the p-doped portion of the polysilicon cap.
10. The photodetector apparatus of claim 1, wherein the SOI substrate comprises: a buried oxide layer on which the patterned crystalline region is formed; and a plurality of shallow trench isolation regions disposed laterally to the patterned crystalline silicon region.
11. The photodetector apparatus of claim 10, further comprising: a gate oxide layer disposed between the patterned crystalline silicon region and the doped polysilicon region; a first metal contact in electrical contact with the n-doped portion of the doped polysilicon region; and a second metal contact in electrical contact with the p-doped portion of the doped polysilicon region.
12. The photodetector apparatus of claim 11, further comprising a dielectric layer disposed over the doped polysilicon region, wherein the first metal contact and the second metal contact are formed through the dielectric layer.
13. The photodetector apparatus of claim 11, wherein a first width of the patterned crystalline silicon region, between the plurality of shallow trench isolation regions, is 600 nanometers.
14. The photodetector apparatus of claim 13, wherein: the wide polysilicon cap includes a center portion disposed between the n-doped portion constituting the first side of the lateral junction and the p-doped portion constituting the second side of the lateral junction, wherein the center portion forms part of a waveguide region of the inverse ridge waveguide structure for the optical mode of radiation; and a second width of the pre-doped center portion of the polysilicon cap is 1600 nanometers.
15. The photodetector apparatus of claim 13, wherein the wide polysilicon cap includes a center portion disposed between the n-doped portion constituting the first side of the lateral junction and the p-doped portion constituting the second side of the lateral junction, wherein the center portion forms part of a waveguide region of the inverse ridge waveguide structure for the optical mode of radiation; and a second width of the pre-doped center portion of the polysilicon cap is 800 nanometers.
16. The photodetector apparatus of claim 1, wherein: the inverse ridge waveguide structure is formed as a ring resonator structure; and the photodetector apparatus further includes a bus inverse ridge waveguide structure to guide the optical mode of radiation, when present, and to couple the optical mode of radiation to the ring resonator structure.
17. The photodetector apparatus of claim 16, further including a gap between the bus inverse ridge waveguide structure and the ring resonator structure such that a cross-coupling strength of the coupled optical mode of radiation substantially matches a round trip optical loss in the ring resonator structure.
18. The photodetector apparatus of claim 17, wherein: a radius of the ring resonator structure is 12 micrometers; and the gap between the bus inverse ridge waveguide structure and the ring resonator structure is between 130 nanometers and 190 nanometers.
19. A guided-wave photodetector apparatus, comprising: a first semiconductor region on a substrate; and a non-crystal semiconductor region formed on the first semiconductor region, the non-crystal semiconductor region including: a plurality of mid-bandgap defect states to absorb radiation, when present in the non-crystal semiconductor region, having a wavelength of greater than 1200 nanometers and to generate a plurality of electron-hole pairs in the non-crystal semiconductor region corresponding to the absorbed radiation; and a lateral p-n junction substantially parallel to a plane of the substrate, wherein the generated plurality of electron-hole pairs modulate a conductance of the lateral p-n junction when a bias voltage is applied across the lateral junction.
20. The photodetector apparatus of claim 19, wherein the non-crystal semiconductor region includes one of poly-crystalline silicon, poly-crystalline silicon germanium (pSiGe), amorphous silicon (aSi), and amorphous silicon germanium (aSiGe).
21. The photodetector apparatus of claim 19, wherein: the first semiconductor region and the non-crystal semiconductor region form an inverse ridge waveguide structure for an optical mode of the radiation; the non-crystal semiconductor region constitutes a wide cap of the inverse ridge waveguide structure; and the first semiconductor region constitutes a narrow ridge of the inverse ridge waveguide structure.
22. The photodetector apparatus of claim 21, wherein the wavelength of the radiation is approximately 1300 nanometers.
23. The photodetector apparatus of claim 21, wherein the wavelength of the radiation is approximately 1550 nanometers.
24. The photodetector apparatus of claim 21, wherein the wide cap includes: an n-doped side of the lateral junction and a p-doped side of the lateral junction opposite the n-doped side; and a center portion disposed between the n-doped side and the p-doped side, wherein the center portion forms part of a waveguide region of the inverse ridge waveguide structure for the optical mode of the radiation.
25. The photodetector apparatus of claim 24, wherein: the n-doped side and the p-doped side of the wide cap are more heavily doped than the center portion; and a width of the center portion, between the n-doped side and the p-doped side, prevents significant overlap of the optical mode of the radiation, when present, with the n-doped side and the p-doped side of the wide cap.
26. The photodetector apparatus of claim 25, wherein the center portion is a pre-doped center portion.
27. The photodetector apparatus of claim 25, wherein: the first semiconductor region is crystalline silicon; and the non-crystal semiconductor region is doped polysilicon.
28. The photodetector apparatus of claim 21, wherein: the inverse ridge waveguide structure is formed as a ring resonator structure; and the photodetector apparatus further includes a bus inverse ridge waveguide structure to guide the optical mode of the radiation, when present, and to couple the optical mode of the radiation to the ring resonator structure.
29. The photodetector apparatus of claim 28, further including a gap between the bus inverse ridge waveguide structure and the ring resonator structure such that a cross-coupling strength of the coupled optical mode of radiation substantially matches a round trip optical loss in the ring resonator structure.
30. The photodetector apparatus of claim 29, wherein: a radius of the ring resonator structure is 12 micrometers; and the gap between the bus inverse ridge waveguide structure and the ring resonator structure is between 130 nanometers and 190 nanometers.
31. A semiconductor fabrication method, comprising: A) using a zero-change Complimentary Metal-Oxide Semiconductor (CMOS) fabrication process technology to form a doped polysilicon region on a crystalline silicon substrate, the doped polysilicon region including a p-doped portion and an n-doped portion so as to form a lateral junction substantially parallel to a plane of the crystalline silicon substrate, wherein the CMOS fabrication process technology has a feature size of less than 65 nanometers.
32. The method of claim 31, wherein the zero-change CMOS fabrication process technology is a 45 nanometer silicon-on-insulator (SOI) CMOS process technology.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
[0020] The skilled artisan will understand that the drawings primarily are for illustrative purposes and are not intended to limit the scope of the inventive subject matter described herein. The drawings are not necessarily to scale; in some instances, various aspects of the inventive subject matter disclosed herein may be shown exaggerated or enlarged in the drawings to facilitate an understanding of different features. In the drawings, like reference characters generally refer to like features (e.g., functionally similar and/or structurally similar elements).
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DETAILED DESCRIPTION
[0035] Following below are more detailed descriptions of various concepts related to, and embodiments of, inventive guided-wave photodetector apparatus based on mid-bandgap states of semiconductor materials, and fabrication methods for same. It should be appreciated that various concepts introduced above and discussed in greater detail below may be implemented in any of numerous ways, as the disclosed concepts are not limited to any particular manner of implementation. Examples of specific implementations and applications are provided primarily for illustrative purposes.
[0036]
[0037] In the embodiment of
[0038] As shown in
[0039] In the apparatus 100 of
[0040] With respect to the inverse ridge waveguide structure, the wide polysilicon cap includes a first side of the lateral junction and a second side of the lateral junction opposite the first side. The n-doped portion 114 of the doped polysilicon region constitutes the first side of the lateral junction, and the p-doped portion 116 of the doped polysilicon region constitutes the second side of the lateral junction. In one aspect, the wide polysilicon cap includes a pre-doped center portion (disposed between the n-doped portion constituting the first side of the lateral junction and the p-doped portion constituting the second side of the lateral junction), wherein the pre-doped center portion forms part of a waveguide region of the inverse ridge waveguide structure.
[0041] As noted above, in other aspects, the n-doped portion 114 and the p-doped portion 116 of the polysilicon cap are more heavily doped than the pre-doped center portion. In one example, a combination of doping mask layers were used to counter-dope one type of pre-doping and thereby implement a lateral p+/p/n+ junction. More specifically, one example of an advanced CMOS process employs a halo implantation that can be used to alleviate short channel effects. Since advanced CMOS process can include at least one halo and one extension implant for every type of transistor fabricated, a single mask can be used for both the extension and halo implantationand in some instances, the doping concentration for these implantations can be higher than the normal source/drain dopings. Accordingly, one embodiment of the photodetector apparatus described herein exploits the halo/extension mask available in an advanced CMOS process for doping the polysilicon region and in some instances counter-doping the polysilicon regions with pre-doped portions used in advanced CMOS nodes.
[0042] In one aspect, a width 132 of the crystalline silicon region 110 (the narrow ridge) may be 600 nanometers to facilitate lateral confinement of the optical mode and also facilitate reduction of optical loss by pulling the optical mode away from a rough surface of the polysilicon region. In another aspect, a width 130 of the pre-doped center portion of the polysilicon region 112 (between the n-doped portion and the p-doped portion of the polysilicon cap) prevents significant overlap of the optical mode of radiation, when present, with the more highly doped n-doped portion and the p-doped portion of the polysilicon cap; in one example, the width 130 may be 800 nanometers. In yet another aspect, a width 134 between the metal contacts 124A and 124B may be 3600 nanometers.
[0043] To visualize the optical mode of radiation during operation, a simulation of light distribution across the patterned crystalline silicon region 110 of the apparatus 100 is shown in
[0044]
[0045] Referring now to
[0046] To visualize the optical mode of radiation across the coupling region during operation, a simulation of the coupling region mode profile is shown in
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[0048] The devices shown in
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[0050] When the wavelength of the radiation is tuned to this resonance around 1550 nm as shown in
[0051] Although the turn-on voltage of the photodetector device is above 5 V forward bias, the high quantum efficiency and large bandwidth of the device are good indications that the device behaves well as a p-n diode under reverse bias with a strong electric field in the depletion region. The dimension of the depletion region was confirmed by measurements of the reverse current behavior as a function of the width of the p-doped portion (W.sub.p). Through doping conductivity test structures, the p-doped portion 116 and the n-doped portion 114 have a carrier concentration of at least an order of magnitude higher than the center doped polysilicon region 112. As a result, the depletion region is expected to be almost entirely in the p-doped portion 116 of the doped polysilicon material/layer. As the reverse bias is applied and consequently the electric field is increased in the p-doped portion 116, the current is enhanced through the Poole-Frankel (PF) barrier lowering at the defects in the doped polysilicon region 112. This previously observed effect provides the enhancement of the reverse current as:
where .sub.PF is the PF coefficient in polysilicon, q is the charge of an electron, V is the reverse bias voltage, and E.sub.dep and W.sub.dep are the E-field and the width of the depletion region. Equation [1] then becomes ln(l.sub.PF)=ln(l.sub.PF) (q.sub.PF/{square root over (W.sub.dep)}){square root over (V)}, which indicates that the slope of the ln(l.sub.PF) versus {square root over (V)} is proportional to q.sub.PF/(KT{square root over (W.sub.dep)}). The stated relationship and the previously characterized .sub.PF in polysilicon can be used to estimate W.sub.dep. Five photodetector devices with different W.sub.p from 0.6 um to 1.4 um are fabricated and tested; and for each device a lower and upper bound for W.sub.dep are estimated using the minimum and maximum .sub.PF values reported for polysilicon as (3.510.sup.4 (V.Math.cm).sup.1/2 and 510.sup.4 (V.Math.cm).sup.1/2).
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[0054] Furthermore, the frequency response of the photodetector is measured using a vector network analyzer and a lithium niobate electro-optic modulator to transfer the RF signal to the optical carrier. The measured results are shown in
[0055] Further improvements, especially in the operating voltage, can be implemented. In some implementations, the photodetector device does not exhibit a clear forward turn-on below 5 V, which indicates that the junction is not optimized. For instance, multiple ion-implantations with different polarities (e.g., source/drain halo and extension) and implant conditions (e.g. angle of incidence) are associated with a single mask layer in the 45 nm SOI process used for this work. The results from using multiple fabrication processes in a complex diode structure sometimes require larger voltages to achieve a full depletion. Through a combination of different doping masks, an optimized diode junction with a strong built-in electric field can lower the operating voltage of the photodetector device as described herein to a few volts without degrading quantum efficiency and bandwidth.
[0056] Overall, via several inventive exemplary implementations, a high-speed photodetector is fabricated via a zero-change CMOS with 10 GHz bandwidth that covers the entire telecom and datacom wavelength range with a responsivity of more than 0.14 A/W. Although described herein via various exemplary implementations that the fabrication process used in the production of the inventive inverse ridge guided-wave photodetector apparatus is a zero-change CMOS process, in other inventive implementations, a substantially similar or similar device can be fabricated using a custom or any other suitable CMOS fabrication processes. Said another way, the high-speed infrared photodetector can be fabricated via any unmodified microelectronics CMOS process that can address these communications applications. This photodetector device, combined with the monolithic receiver circuits, optical transmitters, efficient thermo-optic tunable elements with wavelength stabilization circuits that are already demonstrated in the same process, can enable single-chip transceiver solutions at the cost and scale of consumer electronics.
CONCLUSION
[0057] While various inventive embodiments have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the inventive embodiments described herein. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the inventive teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific inventive embodiments described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, inventive embodiments may be practiced otherwise than as specifically described and claimed. Inventive embodiments of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the inventive scope of the present disclosure.
[0058] Also, various inventive concepts may be embodied as one or more methods, of which an example has been provided. The acts performed as part of the method may be ordered in any suitable way. Accordingly, embodiments may be constructed in which acts are performed in an order different than illustrated, which may include performing some acts simultaneously, even though shown as sequential acts in illustrative embodiments.
[0059] All definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms.
[0060] The indefinite articles a and an, as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean at least one.
[0061] The phrase and/or, as used herein in the specification and in the claims, should be understood to mean either or both of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with and/or should be construed in the same fashion, i.e., one or more of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the and/or clause, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, a reference to A and/or B, when used in conjunction with open-ended language such as comprising can refer, in one embodiment, to A only (optionally including elements other than B); in another embodiment, to B only (optionally including elements other than A); in yet another embodiment, to both A and B (optionally including other elements); etc.
[0062] As used herein in the specification and in the claims, or should be understood to have the same meaning as and/or as defined above. For example, when separating items in a list, or or and/or shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also including more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as only one of or exactly one of, or, when used in the claims, consisting of, will refer to the inclusion of exactly one element of a number or list of elements. In general, the term or as used herein shall only be interpreted as indicating exclusive alternatives (i.e. one or the other but not both) when preceded by terms of exclusivity, such as either, one of, only one of or exactly one of Consisting essentially of, when used in the claims, shall have its ordinary meaning as used in the field of patent law.
[0063] As used herein in the specification and in the claims, the phrase at least one, in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase at least one refers, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, at least one of A and B (or, equivalently, at least one of A or B, or, equivalently at least one of A and/or B) can refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including elements other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including elements other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other elements); etc.
[0064] In the claims, as well as in the specification above, all transitional phrases such as comprising, including, carrying, having, containing, involving, holding, composed of, and the like are to be understood to be open-ended, i.e., to mean including but not limited to. Only the transitional phrases consisting of and consisting essentially of shall be closed or semi-closed transitional phrases, respectively, as set forth in the United States Patent Office Manual of Patent Examining Procedures, Section 2111.03.