Systems and methods related to arrangement of tiles
11636784 ยท 2023-04-25
Inventors
Cpc classification
G09F7/18
PHYSICS
B44C1/28
PERFORMING OPERATIONS; TRANSPORTING
A47G1/1606
HUMAN NECESSITIES
International classification
Abstract
A system, method, and kit facilitate the arrangement of tiles comprising a plurality of tiles coupled together and mounted to a mounting surface using a plurality of hangers and fasteners. The tiles, whether individually or when arranged together, are preferably decorative or aesthetically pleasing. Each tile may form a portion of an overall larger visual image, which may be formed by a concatenation of a plurality of the tiles. The system, method, and kit for creating arrangement of tiles may be used to create large-scale artwork from the plurality of tiles, where the various tiles may be removably arranged and may be reconfigured or deconstructed.
Claims
1. A method for arranging a plurality of tiles on a structure, the method comprising the steps of: providing the plurality of tiles, wherein each tile of the plurality of tiles comprises a tile aperture; providing a plurality of hangers, wherein each hanger of the plurality of hangers comprises a hanger body and a plurality of clips attached to the hanger body, wherein each clip of the plurality of clips comprises a clip body configured for an attachment to the structure; wherein each clip body of each clip comprises: a clip prong with a clip prong body and a clip prong tip that extends from the clip prong body toward a hanger midline to form a clip slot; and a clip aperture that extends through the clip and the clip body, wherein the clip aperture is configured to accept a fastener therethrough for the attachment to the structure; removably coupling tiles of the plurality of tiles to hangers of the plurality of hangers by inserting clip prong tips of clip prongs of clips of the hangers through tile apertures of the tiles such that portions of the tiles are within clip slots to form an arrangement of tiles; and securing the arrangement of tiles to the structure by attaching the clip body of at least one clip of the plurality of clips to the structure.
2. The method of claim 1, wherein the attaching the clip body of the at least one clip to the structure comprises inserting the fastener through the clip aperture of the clip and the clip body of the at least one clip and inserting the fastener into the structure.
3. The method of claim 1, wherein each hanger of the plurality of hangers comprises a plurality of score lines.
4. The method of claim 3, further comprising breaking a hanger along a score line to remove a clip of the plurality of clips from the hanger.
5. The method of claim 1, wherein each tile of the plurality of tiles comprises four tile apertures.
6. An arrangement of tiles, comprising: a hanger comprising a hanger body and a plurality of clips attached to the hanger body, wherein each clip of the plurality of clips comprises a clip body configured for an attachment to a structure; and a plurality of tiles, wherein each tile of the plurality of tiles comprises a tile aperture; wherein each clip body of each clip comprises: a clip prong with a clip prong body and a clip prong tip that extends from the clip prong body toward a hanger midline to form a clip slot; and a clip aperture that extends through the clip and the clip body, wherein the clip aperture is configured to accept a fastener therethrough for the attachment to the structure; wherein at least one clip prong tip of at least one clip prong is removably accepted by at least one tile aperture to secure at least one portion of at least one tile of the plurality of tiles within at least one clip slot and to at least one hanger.
7. The arrangement of tiles of claim 6, wherein the clip body has a circular cross section and a clip body diameter, and wherein the tile aperture has a circular cross section and a tile aperture diameter, wherein the clip body diameter and the tile aperture diameter are approximately equal.
8. The arrangement of tiles of claim 6, wherein the clip prongs extend from the clip body toward a hanger body center point of the hanger body.
9. The arrangement of tiles of claim 6, wherein the plurality of clips includes four clips.
10. The arrangement of tiles of claim 6, wherein the hanger comprises a plurality of score lines.
11. The arrangement of tiles of claim 10, wherein breakage of the hanger along at least one score line results in removal of at least one clip of the plurality of clips from the hanger.
12. A hanger comprising: a hanger body comprising a front surface and a back surface opposed from the front surface; a plurality of clips attached to the front surface of the hanger body, wherein each clip of the plurality of clips comprises: a clip body configured for attachment to a structure, wherein the clip body comprises a clip aperture that extends through the clip body; and a clip prong that extends from the clip body to form a clip prong slot; and a plurality of score lines formed along the back surface of the hanger body to facilitate breakage of the hanger body, wherein breakage along at least one score line results in removal of at least one clip of the plurality of clips from the hanger body.
13. The hanger of claim 12, wherein the clip prong extends from the clip body at a clip prong angle relative to the hanger body, wherein the clip prong angle is greater than zero.
14. The hanger of claim 12, wherein the clip prong extends from the clip body at a clip prong angle relative to the hanger body, wherein the clip prong angle is greater than zero.
15. A kit comprising the hanger of claim 12 and further comprising a plurality of tiles, wherein a first tile of the plurality of tiles is removably couplable to the hanger by insertion of a first clip prong of a first clip of the plurality of clips through a tile aperture of the first tile such that a portion of the first tile is within a first clip slot of the first clip prong, and wherein a second tile of the plurality of tiles is removably couplable to the hanger by insertion of a second clip prong of a second clip of the plurality of clips through a tile aperture of the second tile such that a portion of the second tile is within a second clip slot of the second clip prong.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENT
(11) Although the disclosure hereof enables those skilled in the art to practice the invention, the embodiments described merely exemplify the invention which may be embodied in other ways. While the preferred embodiment has been described, the details may be changed without departing form the invention, which is defined by the claims.
(12) Turning now to the figures,
(13) The fasteners, which can take various forms (e.g., nail, screw, thumb tack, push pin, etc.), are used to secure the arrangement of tiles 100 to a mounting surface such as a wall, fence, plank, etc. According to an exemplary embodiment, the fasteners, which include a fastener shank, are configured to secure the arrangement of tiles 100 to the mounting surface in a temporary or removable fashion, thereby minimizing damage to the surface because of fastening. In other embodiments, the fasteners may also be configured to more permanently secure the arrangement of tiles 100 to the mounting surface (e.g., by screw which may be configured to be received by a wall anchor embedded within the mounting surface).
(14) The arrangement of tiles 100 also includes a front surface 120 and a back surface 121, where the front surface 120 is preferably configured to face away from the mounting surface, while the back surface 121 faces the mounting surface. According to an exemplary embodiment, the one or more hangers 300 are coupled to the one or more tiles 200 along the back surface 121 of the arrangement of tiles 100. In such an arrangement, the hangers 300 are concealed from view when the front surface 120 of the arrangement of tiles 100 is viewed.
(15) When the arrangement of tiles 100 is created, one or more exterior edges 104 of the arrangement of tiles 100 are formed. The exterior edges 104 represent the boundary of the arrangement of tiles 100. Conversely, the interior of the arrangement of tiles 100 is the portion within the exterior edges 104.
(16) The arrangement of tiles 100 is formed when the one or more tiles 200 are removably joined using the one or more hangers 300, as shown in
(17) As shown in
(18) According to an exemplary embodiment, each hanger 330 is capable of accepting one, two, three, or four tiles 200, depending upon whether the hanger 330 is configured as a full hanger 320 (capable of accepting four tiles 200), a three-quarter hanger (capable of accepting three tiles 200), a half hanger 330 (capable of accepting two tiles 200), or a quarter hanger 340 (capable of accepting one tile 200). While described with reference to a full hanger including four clips, it is to be understood that the hangers 300 may be originally formed with a predetermined number (e.g., one, two, three, four, or more) of clips. When two or more tiles 200 are mounted to a single hanger 300, a joint 115 is formed. Each joint 115 therefore includes two or more tiles 200 removably coupled to a hanger 300. Because the two or more tiles 200 are mounted to a single hanger 300 when a joint 115 is formed, each of the two or more tiles 200 bear some positional relationship the other tiles 200 also coupled at the joint 115.
(19) When a joint 115 is formed, a gap 112 may be created between each of the mounted tiles 200. The gap 112 comprises a space between adjacent tiles 200. In an exemplary embodiment, the gap 112 is formed as a uniform Distance, as described in detail below.
(20) As shown in
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(22) In a preferred embodiment, the one or more tiles 200 are of uniform size and shape. Accordingly, the arrangement of tiles 100 is generally comprised of tiles 200 arranged in a grid-like pattern, like that shown in
(23) As depicted in
(24) In this preferred embodiment, the upper edge 101 is formed as a straight horizontal edge, where the upper edge 101 is collinear with the upper tile edges 204(a) of the one or more tiles 200 in the upper tile row 110. Likewise, the lower edge 102 is formed as a straight, horizontal edge, where the lower edge 102 is collinear with the lower tile edges 204(b) of the one or more tiles 200 in the lower tile row 110. In addition, the side edges 103(a) and 103(b) are formed as straight, vertical edges, where the side edges 103(a) and 103(b) are collinear with the left tile edges 204(c) of the one or more tiles 200 in the left tile column 111 and the right tile edges 204(d) of the one or more tiles 200 in the right tile column 111, respectively.
(25) When configured as a rectangle, the arrangement of tiles 100 can be constructed using hangers 300 in multiple sizes. Specifically, full hangers 320 are used to couple four tiles 200 together (i.e. at interior joints 115(a)), half hangers are used to couple two tiles together (i.e. at exterior joints 115(b)), and quarter hangers are used to couple only one tile (i.e. at a corner 125 of the arrangement of tiles 100).
(26) Referring now to
(27) The tiles 200 are configured to have one or more tile apertures 220, which are formed through the tile 200 (i.e. extending from the front surface 201 through the back surface 202). Each tile aperture 220 has a tile aperture diameter 222 and a tile aperture axis 221. In an exemplary embodiment, the tile aperture 220 is formed as a circular hole. In such an embodiment, the tile aperture axis 221 extends through the center of the circular tile aperture 220. However, it is contemplated that the tile aperture 220 could also be configured to have a rectangular, triangular, or some other shape. In such cases, the tile aperture axis 221 can be formed in the center of the tile aperture 220, or, in the case of a slot-shaped tile aperture, the tile aperture axis 221 can be positioned at some point along a center line of the slot.
(28) Each tile aperture 220 can be formed proximate to one or more of the edges 204 of the tile 200. Specifically, the tile aperture 220 is formed at a tile aperture distance 223 from the tile edge 204. When the tile 200 is formed in a shape having more than one edge 204, the tile aperture 220 may be formed in a position equidistant from all proximate edges 204. For example, if the tile 200 features a generally rectangular shape, the tile aperture 220 can be positioned a first distance from a first edge and a second distance from a second edge where the first distance and second distance are substantially identical and substantially equal to the tile aperture distance 223. In other words, the tile aperture 220 is positioned at a distance substantially equal to the tile aperture distance 223 from each proximate edge 204. For example, when a tile aperture 220 is positioned proximate to a tile corner 205 of the tile 200, the tile aperture 220 is located the tile aperture distance 223 from both edges 204 that meet to form the corner 205, as shown in
(29) According to an exemplary embodiment, the tiles 200 are configured to have a generally rectangular shape with four corners 205 and four edges 204. Specifically, each tile 200 includes an upper right tile corner 205(a), an lower right tile corner 205(b), a upper left tile corner 205(c), and a lower left tile corner 205(d). In such an embodiment, a tile aperture 220 is formed through the tile 200 (i.e. through both the front tile surface 201 and the back tile surface 202) at each of the four tile corners 205 (i.e. at the upper right tile corner 205(a), lower right tile corner 205(b), upper left tile corner 205(c), and lower left tile corner 205(d)).
(30) In an exemplary embodiment, the front tile surface 201 of the tiles 200 will include an artistic design, pattern, image, etc. Moreover, in some embodiments, it is advantageous for the back tile surface 202 to include a design, pattern, image, etc. as well. Each tile 200 can be configured to comprise one portion of a larger design, pattern, image, etc. such that when the tiles 200 are mounted to hangers 300 in order to form the arrangement of tiles 100, the arrangement of tiles 100 will display a larger contiguous design, pattern, image, etc. Conversely, each tile 200 can be configured to display a unique design, pattern, image, etc. that is distinct from the designs, patterns, images, etc. of some or all of the other tiles 200 included in the arrangement of tiles 100 (e.g., to form a collage). When the tiles 200 comprise a portion of a larger design, pattern, or image, it is understood that each tile 200 will have one or more specific position within the broader arrangement of tiles 100 so that the larger design, pattern, image, etc. may be created. For example, if the arrangement of tiles 100 is configured to display a city skyline image, the tile 200 displaying only a spire that sits atop a skyscraper should be positioned within the arrangement of tiles 100 so that the arrangement of tiles 100 correctly displays the spire atop the skyscraper (as opposed to beneath the skyscraper, for example).
(31) In other embodiments, the tiles 200 could be configured to be transparent, translucent, or opaque. In such embodiments, the tile 200 could be transparent, translucent, or opaque and also bear some pattern, design, or image. The front tile surface 201 and the back tile surface 202 could also be textured, smooth, matte, glossy, or some combination thereof. For example, one or more tiles 200 may feature a front tile surface 201 having a glossy white design so as to enable one to draw on the tile 200 using a dry erase marker. In other embodiments, one or more of the tiles 200 could have a front tile surface 201 configured as a matte black surface to enable one to write on the tile 200 using chalk, for example.
(32) While exemplary embodiments may utilize tiles 200 having a static design, pattern, or image, tiles 200 producing a dynamic image may be used in other embodiments. For example, the tiles 200 may bear a changing LED light pattern, design, or image, or the tiles 200 may be configured to contain a thin LCD screen capable of displaying a digital image, such as a video.
(33) Referring now to
(34) As shown in
(35) As shown in
(36) To create the arrangement of tiles 100 according to an exemplary embodiment, a plurality of hangers 300 will be used. As shown in
(37) As described above, a full hanger 320 is used when four tiles 200 are coupled together at a single joint 115. Thus, four clips 345 are required to create such a joint 315 (i.e. one clip 345 to couple to one tile aperture 220 for each of the four joined tiles 200). Likewise, when a joint 115 is formed using only two tiles 200, a half hanger 330 is required. Thus, only two clips are required to create such a joint 115 (i.e. one clip 345 to couple to one tile aperture 220 of the two joined tiles 200). Finally, a quarter hanger 340 is used to fasten the tile corner 205 of a single tile 200 at the corner 125 of the arrangement of tiles 200.
(38) In exemplary embodiments, the back hanger surface 320 contains one or more score lines 310 formed therein. The score lines 310 may be formed as shallow grooves within the back hanger surface 302 and are purposed to facilitate the breaking of the hanger body 315 along one or more score lines 310. While full hangers 320, half hangers 330, and quarter hangers 340 can each be separately manufactured, the score lines 310 enable a full hanger 320 to be transformed into one or more half hangers 330 or one or more quarter hangers 340 by breaking the full hanger 320 along one or more score lines 310.
(39) As shown in
(40) Score lines 310 can extend in both the vertical direction (i.e. parallel to the vertical hanger edges 304(b)) or in the horizontal direction (i.e. parallel to the horizontal hanger edges 304(a) shown in
(41) The score lines 310 can be located at a score line distance 311 from the clip aperture axis 361. According to an exemplary embodiment, the score line distance 311 may be equal to or less than the tile aperture distance 223. When so arranged, an overlap distance 312 is created when the tile 200 is coupled to the hanger 300, as described in further detail below. The overlap distance 312 is equal to the distance that the tile 200 extends beyond the score line 310 of the hanger 300.
(42) The score lines 310 are configured to permit a user to break the hanger body 315 along the score line 310 so as to create a half hanger 330 or quarter hanger 340 from a hanger 300. (Relatedly, when the score lines 310 are not broken, the hanger 300 is a full hanger 320.) According to an exemplary embodiment, the score lines 310 are configured to enable a user to break the hanger body 315 along the score line 310 with only nominal force, such as by hand or using a small pliers. When the hanger 300 is broken along the score line 310, a broken edge 313 is formed.
(43) Referring now to
(44) The clip distance 346 is equal to the distance between the clip body axis 351 of two adjacent clips. As described in further detail below, the clip distance 346 and the tile aperture distance 223 dictate the gap 112 that exists between tiles 200 when two or more tiles are mounted to a single hanger 300.
(45) The clip body top 353 is defined by the top surface of the clip body 350 formed by a plane parallel to the front hanger surface 301. According to an exemplary embodiment, the clip body 350 features a circular cross section, thus forming a clip body diameter 352 and the clip body axis 351. In such embodiments, the clip body diameter 352 may be configured to be approximately equal to the tile aperture diameter 222. When the arrangement of tiles 100 is assembled, the clip body 350 is inserted into the tile aperture 220; if the tile aperture diameter 222 and the clip body diameter 352 are approximately equal, the clip body 350 will fit snugly within the tile aperture 220. If the tile aperture diameter 222 is less than the clip body diameter 352, it is possible (depending upon the tile 200 material) that the clip body 350 will not fit within the tile aperture 220. Conversely, if the tile aperture diameter 222 greatly exceeds the clip body diameter 352, the secure coupling of the tile 200 to the hanger 300 may not be obtained.
(46) The clip prong 370 may extend from the clip body 350 in a direction generally towards the hanger midline 306. The clip prong 370 has a clip prong length 375, a clip prong width 374, and a clip prong thickness 373. Furthermore, the clip prong 370 may be configured to have a clip prong body 371 and a clip prong tip 372.
(47) The clip prong 370 is configured to be inserted into the tile aperture 220 as the arrangement of tiles 100 is assembled, as shown in
(48) Likewise, the clip prong thickness 373 may vary along the clip prong length 375. For example, the clip prong tip 372 may feature a clip prong thickness 373 that is lesser than the clip prong thickness 373 along the clip prong body 371. In an exemplary embodiment, the clip prong thickness 373 would increase gradually from the clip prong tip 372 towards the clip prong body 371. The clip prong thickness 373, however, may not be greater than the clip body height 354. In other words, the clip prong thickness 373 is preferably configured to be lesser than the clip prong height 354 so that the clip prong slot 380 may be formed, as discussed below.
(49) The clip prong length 375 can be configured to be approximately equal to the clip body diameter 352, can extend to the hanger midline 306, or can take some intermediate length. According to an exemplary embodiment, however, the clip prong length 375 will be slightly larger than the clip body diameter 352. It is advantageous to configure the clip prong length 352 to be small (e.g. slightly larger than the clip body diameter) so as to minimize the visible portion of the hanger 330 when the clip prong 370 is inserted through the tile aperture 220 when the tile 200 is mounted to the hanger 300.
(50) As shown in
(51) The clip prong body 371 also remains substantially parallel to the clip body top 353 the front hanger surface 301, and the back hanger surface 302. The clip prong tip 372, however, may extend from the clip prong body 371 at a clip prong angle 376 where the clip prong angle 376 is greater than zero. As shown in
(52) Because the clip prong 370 extends from the clip body top 353 and has a clip prong thickness 373 less than the clip body height 354, a clip slot 380 is formed in between the clip prong 370 and the front hanger surface 301. The clip slot 380 has a clip slot height 381 that may be configured to be substantially equivalent to the tile thickness 203. When the arrangement of tiles 100 is assembled, a portion of the tile 200 will be secured within the clip slot 380 (i.e. over the front hanger surface 301 but underneath the clip prong 370, as shown in
(53) The clip aperture 360 is formed through the clip body 350 and extends through the back hanger surface 302. Moreover, the clip aperture axis 361 and the clip body axis 351 are substantially concentric. According to an exemplary embodiment, the clip aperture 360 has circular cross section and a diameter equal to the clip aperture diameter 362. The clip aperture diameter 362 may preferably be configured to accept a fastener 500 used to hang the arrangement of tiles 100 to the mounting surface as described above. Moreover, the clip aperture diameter 362 may ideally be only slightly larger than a fastener shank. In other embodiments, the clip aperture 360 may have a slightly conical shape, where the clip aperture diameter 362 is slightly smaller at one end (i.e. at the clip body top 351) than at the other end (i.e. at the back hanger surface 302 so as to facilitate fastening and alignment (e.g., leveling, etc.) of the arrangement of tiles 100 to the mounting surface. The clip body 350 may also be provided without any clip aperture(s) 360, such that the front hanger surface 301 of the clip body 350 is imperforate. In this way, a hanger 300 may be coupled to a support structure (e.g., wall, window, etc.) using various known mounting compounds, such as adhesive, caulk, glue, tape (e.g., double-sided tape), putty, or rubber cement.
(54) As shown in
(55) Also shown in
(56) As referenced above and depicted in
(57) The hanger 300 may be composed of a plastic or polymeric material, according to exemplary embodiments. In such embodiments, an injection molding process may be used to create the hanger 300. When an injection molding process is used, it may be advantageous to include optional voids 308 in the hanger body 315 that are located directly beneath the clip prongs 370 to facilitate manufacturing, as shown in
(58) The hanger 300 may be configured as a unitary component, or it may be configured as an assembly of subcomponents. In an assembled state, for example, the hanger 300 could be composed of a hanger body 315 cut from thin plastic sheeting, while each of the clips 345 could be molded separately via injection molding process. The clips 345 could then be mated to the hanger body 315 using adhesive via plastic welding, for example.
(59) While the exemplary embodiment depicted in
(60) According to some aspects of embodiments according to the present invention, a plurality of components as discussed herein may be advantageously provided in a kit form (e.g., in a single compartment and/or in different compartments in a single package). A kit according to the present invention may include a tile 100 and a hanger 300; a single tile 100 and a plurality of hangers 300; a plurality of tiles 100 and a plurality of hangers 300; a plurality of tiles 100; or a plurality of hangers 300.
(61) The foregoing is considered as illustrative only of the principles of the invention. Furthermore, because numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described. While the preferred embodiment has been described, the details may be changed without departing from the invention, which is defined by the claims.