System facilitating cylinder deactivation and 1.5-stroke engine braking operation in an internal combustion engine
12264605 ยท 2025-04-01
Assignee
Inventors
- G. Michael GRON, JR. (Windsor, CT, US)
- Matei ALEXANDRU (Simsbury, CT, US)
- John MANDELL (Vernon, CT, US)
- Paul M. BOVAT (East Longmeadow, MA, US)
- Justin D. BALTRUCKI (Canton, CT, US)
Cpc classification
F01L2760/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0203
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L9/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L9/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L9/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L9/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A valve actuation system comprises a cylinder deactivation controller operatively connected to and in fluid communication with intake and exhaust deactivators for at least one cylinder. The valve actuation system further comprises an engine braking controller operatively connected to and in fluid communication with the engine braking actuators for the at least one cylinder. A braking-dependent deactivator controller is disposed between and in fluid communication with the cylinder deactivation controller and the intake deactivators, and in fluid communication with the engine braking controller via a control input. The braking-dependent deactivator controller is configured, in a first state based on its control input, to permit hydraulic fluid flow in hydraulic fluid control passages for the intake deactivators when in a non-1.5-stroke engine braking mode and, in a second state, to vent the hydraulic fluid control passages for the intake deactivators when in a 1.5-stroke engine braking mode.
Claims
1. A system for controlling valve motion to facilitate cylinder deactivation operation and 1.5-stroke engine braking operation in an internal combustion engine having at least two cylinders, each of the at least two cylinders comprising at least one intake valve and corresponding hydraulically-controlled intake deactivator, at least one exhaust valve and corresponding hydraulically-controlled exhaust deactivator and a hydraulically-controlled engine braking actuator, the system comprising: a cylinder deactivation controller operatively connected to and in fluid communication with the intake deactivators and the exhaust deactivators for the at least two cylinders; an engine braking controller operatively connected to and in fluid communication with the engine braking actuators for the at least one cylinder; and a braking-dependent deactivator controller disposed between and in fluid communication with the cylinder deactivation controller and the intake deactivators for the at least two cylinders, and in fluid communication with the engine braking controller via a control input of the braking-dependent deactivator controller, wherein the braking-dependent deactivator controller, according to hydraulic fluid selectively applied to the control input by the engine braking controller, is configured in a first state to permit hydraulic fluid flow in hydraulic fluid control passages for the intake deactivators for the at least two cylinders when in a non-1.5-stroke engine braking mode, and further configured in a second state to vent the hydraulic fluid control passages for the intake deactivators for the at least two cylinders when in a 1.5-stroke engine braking mode.
2. The system of claim 1, wherein the cylinder deactivator controller and the engine braking controller comprise normally off solenoids.
3. The system of claim 1, wherein the intake deactivators for the at least two cylinders and exhaust deactivators comprise normally locked/motion conveying lost motion components.
4. The system of claim 3, wherein the engine braking actuators comprise normally unlocked/motion absorbing lost motion components.
5. The system of claim 1, further comprising: an engine controller operatively coupled to the cylinder deactivation controller and the engine braking controller, and operative, when initiating the 1.5-stroke engine braking mode, to cause activation of the cylinder deactivation controller no earlier than activation of the engine braking controller.
6. The system of claim 5, wherein the engine controller is further operative, when initiating the 1.5-stroke engine braking mode, to cause activation of the cylinder deactivation controller after activation of the engine braking controller.
7. The system of claim 1, wherein the braking-dependent deactivator controller comprises a spool valve configured to operate in a first position in which fluid communication is provided between the cylinder deactivation controller and the intake deactivators for the at least two cylinders, and further configured to operate in a second position in which the intake deactivators for the at least two cylinders are in fluid communication with a vent passage.
8. The system of claim 7, wherein the vent passage comprises a central bore formed in the spool valve.
9. The system of claim 7, wherein the spool valve comprises a spool slidably disposed in a spool valve bore, the spool valve bore in fluid communication with the cylinder deactivator controller via a first hydraulic passage and in fluid communication with the intake deactivators for the at least two cylinders via a second hydraulic passage having an offset alignment with the first hydraulic passage, the spool valve bore further in fluid communication with the vent passage, wherein the spool, when operated in first position, provides fluid communication between the first and second hydraulic passages while occluding the vent passage and, when operated in the second position, provides fluid communication between the second hydraulic passage and the vent passage while occluding the first hydraulic passage.
10. A system for controlling valve motion to facilitate cylinder deactivation operation and 1.5-stroke engine braking operation in an internal combustion engine having at least one cylinder, each of the at least one cylinder comprising at least one intake valve and corresponding hydraulically-controlled intake deactivator, at least one exhaust valve and corresponding hydraulically-controlled exhaust deactivator and a hydraulically-controlled engine braking actuator, the system comprising: a cylinder deactivation controller operatively connected to and in fluid communication with the intake deactivators and the exhaust deactivators for the at least one cylinder; an engine braking controller operatively connected to and in fluid communication with the engine braking actuators for the at least one cylinder; and a braking-dependent deactivator controller disposed between and in fluid communication with the cylinder deactivation controller and the intake deactivators, and in fluid communication with the engine braking controller via a control input of the braking-dependent deactivator controller, wherein the braking-dependent deactivator controller, according to hydraulic fluid selectively applied to the control input by the engine braking controller, is configured in a first state to permit hydraulic fluid flow in hydraulic fluid control passages for the intake deactivators when in a non-1.5-stroke engine braking mode, and further configured in a second state to vent the hydraulic fluid control passages for the intake deactivators when in a 1.5-stroke engine braking mode, wherein the braking-dependent deactivator controller comprises a spool valve configured to operate in a first position in which fluid communication is provided between the cylinder deactivation controller and the intake deactivators, and further configured to operate in a second position in which the intake deactivators are in fluid communication with a vent passage, wherein the vent passage comprises a central bore formed in the spool valve.
11. The system of claim 10, wherein the intake deactivators and exhaust deactivators comprise normally locked/motion conveying lost motion components.
12. The system of claim 11, wherein the engine braking actuators comprise normally unlocked/motion absorbing lost motion components.
13. The system of claim 10, further comprising: an engine controller operatively coupled to the cylinder deactivation controller and the engine braking controller, and operative, when initiating the 1.5-stroke engine braking mode, to cause activation of the cylinder deactivation controller no earlier than activation of the engine braking controller.
14. The system of claim 13, wherein the engine controller is further operative, when initiating the 1.5-stroke engine braking mode, to cause activation of the cylinder deactivation controller after activation of the engine braking controller.
15. A system for controlling valve motion to facilitate cylinder deactivation operation and 1.5-stroke engine braking operation in an internal combustion engine having at least one cylinder, each of the at least one cylinder comprising at least one intake valve and corresponding hydraulically-controlled intake deactivator, at least one exhaust valve and corresponding hydraulically-controlled exhaust deactivator and a hydraulically-controlled engine braking actuator, the system comprising: a cylinder deactivation controller operatively connected to and in fluid communication with the intake deactivators and the exhaust deactivators for the at least one cylinder; an engine braking controller operatively connected to and in fluid communication with the engine braking actuators for the at least one cylinder; and a braking-dependent deactivator controller disposed between and in fluid communication with the cylinder deactivation controller and the intake deactivators, and in fluid communication with the engine braking controller via a control input of the braking-dependent deactivator controller, wherein the braking-dependent deactivator controller, according to hydraulic fluid selectively applied to the control input by the engine braking controller, is configured in a first state to permit hydraulic fluid flow in hydraulic fluid control passages for the intake deactivators when in a non-1.5-stroke engine braking mode, and further configured in a second state to vent the hydraulic fluid control passages for the intake deactivators when in a 1.5-stroke engine braking mode, wherein the braking-dependent deactivator controller comprises a spool valve configured to operate in a first position in which fluid communication is provided between the cylinder deactivation controller and the intake deactivators, and further configured to operate in a second position in which the intake deactivators are in fluid communication with a vent passage, wherein the spool valve comprises a spool slidably disposed in a spool valve bore, the spool valve bore in fluid communication with the cylinder deactivator controller via a first hydraulic passage and in fluid communication with the intake deactivators via a second hydraulic passage having an offset alignment with the first hydraulic passage, the spool valve bore further in fluid communication with the vent passage, wherein the spool, when operated in first position, provides fluid communication between the first and second hydraulic passages while occluding the vent passage and, when operated in the second position, provides fluid communication between the second hydraulic passage and the vent passage while occluding the first hydraulic passage.
16. The system of claim 15, wherein the cylinder deactivator controller and the engine braking controller comprise normally off solenoids.
17. The system of claim 15, wherein the intake deactivators and exhaust deactivators comprise normally locked/motion conveying lost motion components.
18. The system of claim 17, wherein the engine braking actuators comprise normally unlocked/motion absorbing lost motion components.
19. The system of claim 15, further comprising: an engine controller operatively coupled to the cylinder deactivation controller and the engine braking controller, and operative, when initiating the 1.5-stroke engine braking mode, to cause activation of the cylinder deactivation controller no earlier than activation of the engine braking controller.
20. The system of claim 19, wherein the engine controller is further operative, when initiating the 1.5-stroke engine braking mode, to cause activation of the cylinder deactivation controller after activation of the engine braking controller.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and other features and advantages will be discussed in detail in the following non-limiting description of specific embodiments in connection with the accompanying drawings, in which:
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF THE PRESENT EMBODIMENTS
(6) As used herein, phrases substantially similar to at least one of A, B or C are intended to be interpreted in the disjunctive, i.e., to require A or B or C or any combination thereof unless stated or implied by context otherwise. Further, phrases substantially similar to at least one of A, B and C are intended to be interpreted in the conjunctive, i.e., to require at least one of A, at least one of B and at least one of C unless stated or implied by context otherwise. Further still, the term substantially or similar words requiring subjective comparison are intended to mean within manufacturing tolerances unless stated or implied by context otherwise.
(7) As used herein, the phrase operatively connected refers to at least a functional relationship between two elements and may encompass configurations in which the two elements are directed connected to each other, i.e., without any intervening elements, or indirectly connected to each other, i.e., with intervening elements.
(8) A feature of the instant disclosure is the use of a braking-dependent deactivator controller to selectively vent hydraulic passages used to control operation of intake deactivators. A characteristic of the braking-dependent deactivator controller is that it is operated under the control of an engine braking controller and is configured to either permit the flow of hydraulic fluid to intake deactivators in first state, or to permit venting of hydraulic passages leading to the intake deactivators in a second state.
(9)
(10) Generally, the intake deactivators 212, 224, exhaust deactivators 216, 226 and engine brake actuators 216, 226 may be lost motion components of the type described in the '824 patent, i.e., that are hydraulically controlled to be in a locked or motion conveying state in which the lost motion component is maintained in a rigid state (while accounting for any desired lash spaces) such that valve actuation motions applied thereto are conveyed by the lost motion component, or hydraulically controlled to be in an unlocked or motion absorbing state in which the lost motion component is maintained in a compliant state such that valve actuation motions applied thereto are absorbed (i.e., not conveyed) by the lost motion component. Furthermore, as known in the art, such lost motion components (including those taught in the '824 patent) may be configured in a normally locked/motion conveying state or a normally unlocked/motion absorbing state. That is, in the absence of application of a control input (e.g., hydraulic fluid) for activation, lost motion components of the former type are maintained in their locked/motion conveying state whereas lost motion components of the latter type are maintained in their unlocked/motion absorbing state. Given this distinction, in one example embodiment, the intake and exhaust deactivators 212, 224, 214, 224 may be implemented using normally locked/motion conveying lost motion components whereas the engine braking actuators 216, 226 may be implemented using normally unlocked/motion absorbing lost motion components. In this manner, the default state of engine is for CDA operation and engine braking operation to be disabled, while normal positive power generation operation is enabled.
(11) Operation of the intake and exhaust deactivators 212, 224, 214, 224 is controlled by a CDA controller 230, whereas operation of the engine brake actuators 216, 226 is controlled by an engine brake controller 232. For example, where the intake and exhaust deactivators 212, 224, 214, 224 and the engine brake actuators 216, 226 are hydraulically controlled lost motion components (such as those taught in the '824 patent), the CDA controller 230 and engine brake controller 232 may each comprise a high-speed solenoid operating under the control of an engine controller (
(12) The spool valve 250 is biased into a default or first position (leftward, as shown in
(13) Configured in this manner, the valve actuation system 200 may be controlled to provide various desired operating modes according to the operating states of the CDA and engine braking controllers 230, 232 as commanded by the engine controller. As depicted in
(14) When CDA operation of the engine is desired, the CDA controller 230 may be activated (energized) whereas the engine brake controller 232 remains inactivated (unenergized) as depicted in
(15) When 1.5-stroke CR engine braking operation of the engine is desired, both the engine braking controller 232 and CDA controller 230 are activated (energized). Generally, it is desirable to activate the engine braking controller 232 and CDA controller 230 in a manner so as to avoid deactivation of the intake valves at the same time as activation of the engine braking actuators 216, 226. For purposes of illustration, activation of the engine braking controller 232 and CDA controller 230 is shown in a sequential manner in
(16) Thus, the engine brake controller 232 may be first activated (energized) whereas the CDA controller 232 remains inactivated (unenergized) as depicted in
(17) As shown in
(18) The illustrations of
(19) Further still, it is appreciated that a single CDA controller/engine brake controller pair could control multiple subgroups of cylinders through a single spool valve equipped with multiple annular ports and venting ports. An example of such an embodiment is illustrated with reference to
(20) As shown in
(21) However, as depicted in
(22)
(23) It is also noted that the venting ports 256, 610, 612 illustrated in the instant disclosure are all shown having diameters or cross-sectional areas that are less than the diameters or cross-sectional areas of the intake hydraulic fluid manifolds 244, 622, 624 with which they periodically align. This is done to ensure the controlled venting of hydraulic fluid from such manifolds.
(24)
(25) The annular port 810 is configured such that, when hydraulic fluid is not applied to the control input 806 of the spool valve 800, i.e., when the spool valve 800 is in its first or default position under bias applied by a spool valve spring 808 as shown in
(26) While the various embodiments in accordance with the instant disclosure have been described in conjunction with specific implementations thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, the preferred embodiments of the invention as set forth herein are intended to be illustrative only and not limiting so long as the variations thereof come within the scope of the appended claims and their equivalents.