Bearing device
11598369 · 2023-03-07
Assignee
Inventors
Cpc classification
F16C35/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C25/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C37/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/548
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2300/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C19/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C25/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Only an outer spacer (33) is cooled by an outer spacer cooling structure, thereby causing a temperature difference between an inner spacer (32) and the outer spacer (33). According to this temperature difference, an inner ring (37) of a bearing (31) is displaced relatively to an outer ring (38) in a direction in which a preload inside the bearing (31) decreases.
Claims
1. A bearing device for supporting a rotating shaft by a plurality of bearings so that the rotating shaft is freely rotatable, comprising: an inner spacer arranged between respective adjacent bearings of the plurality of bearings so as to be in contact with an inner ring of each of the respective adjacent bearings; an outer spacer arranged between respective adjacent bearings of the plurality of bearings so as to be in contact with an outer ring of each of the respective adjacent bearings; and a device main body which accommodates the plurality of bearings, the inner spacer and the outer spacer therein, wherein a first refrigerant flow path for cooling the plurality of bearings is formed in the device main body, a second refrigerant flow path for cooling the outer spacer are formed in the device main body, and the first and the second refrigerant flow paths are configured to communicate with each other and circulate refrigerant therethrough, wherein the first refrigerant flow path has a spiral hollow portion defined by a first concave groove formed on the device main body, the second refrigerant flow path has a hollow portion defined by a second concave groove formed in the outer spacer, and a part of refrigerant flowing through the spiral hollow portion defined by the first concave groove is supplied into the hollow portion defined by the second concave groove.
2. The bearing device according to claim 1, wherein the inner spacer is formed in a cylindrical shape along the inner ring of the bearing, the outer spacer is formed in a cylindrical shape along the outer ring of the bearing, and the inner spacer is configured so as to press the inner ring of the bearing in an axial direction according to a temperature difference generated between the inner spacer and the outer spacer, thereby displacing the inner ring of the bearing in the axial direction relatively to the outer ring of the bearing.
3. The bearing device according to claim 2, wherein the plurality of bearings is assembled in a back-to-back duplex bearing arrangement in which back surfaces thereof are arranged to face each other.
4. The bearing device according to claim 1, wherein the device main body further comprises a magnetic fluid seal portion, wherein a third refrigerant flow path for cooling the magnetic fluid seal portion is formed in the device main body, and the first, the second, and the third refrigerant flow paths are configured to communicate with each other and circulate refrigerant therethrough.
5. The bearing device according to claim 4, wherein the second refrigerant flow path for cooling the outer spacer is formed on a downstream side of the third refrigerant flow path for cooling the magnetic fluid seal portion.
6. The bearing device according to claim 1, wherein the device main body further comprises a heat exhausting portion for cooling the rotating shaft, wherein a fourth refrigerant flow path for cooling the heat exhausting portion is formed in the device main body, the first and the second refrigerant flow paths are formed in the device main body, and the fourth, the first, and the second refrigerant flow paths are configured to communicate with each other and circulate refrigerant.
7. The bearing device according to claim 1, wherein the device main body further comprises a magnetic fluid seal portion and a heat exhausting portion for cooling the rotating shaft, wherein the first refrigerant flow path for cooling the plurality of bearings, a third refrigerant flow path for cooling the magnetic fluid seal portion, a fourth refrigerant flow path for cooling the heat exhausting portion, and the first and the second refrigerant flow paths are formed in the device main body, and the first, the second, the third, and the fourth refrigerant flow paths are configured to communicate with one another and circulate refrigerant.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENT
(10) An embodiment of the present invention will be hereunder described in detail with reference to the drawings.
(11)
(12) The bearing device according to the present embodiment is provided on the outer periphery of a rotating shaft 10, and has functions of supporting the rotating shaft 10 so that the rotating shaft 10 is freely rotatable, and suppressing a temperature rise of the rotating shaft 10 caused by rotation.
(13) As shown in
(14)
(15) The bearing portion 30 is a functional section for supporting the rotating shaft 10 by the bearing 31 so that the rotating shaft 10 is freely rotatable.
(16) As shown in
(17) A specific assembling procedure will be described. The outer ring abutting member 34, one of the bearings 31 (the bearing 31 on the lower side in
(18) Here, a collar-shaped inner ring abutting portion 11 protruding in the radial direction is formed on the outer peripheral surface of the rotating shaft 10, and the inner ring of the one bearing 31 incorporated in the bearing portion 30 abuts on the inner ring abutting portion 11. Further, the outer ring of the one bearing 31 abuts on the outer ring abutting member 34.
(19) A mount portion (inner ring retaining mount portion 12) for the inner ring retaining member 36 is provided on the outer peripheral surface of the rotating shaft 10, and the inner ring retaining member 36 is mounted on the inner ring retaining mount portion 12. Subsequently, the outer ring retaining member 35 is mounted at the entrance of an incorporating portion of the bearing 31 in the device main body 20.
(20) The inner ring retaining member 36 is configured to have a nut structure having a female screw formed on the inner peripheral surface thereof, and is mounted on the inner ring retaining mount portion 12 by screwing the female screw into the inner ring retaining mount portion 12 configured by a male screw. Further, the outer ring retaining member 35 is mounted to the device main body 20 with a plurality of screws.
(21) The respective components are incorporated in the device main body 20 as described above to configure the bearing portion 30.
(22) The bearing 31 is configured so that an inner ring 37 formed of an annular metal member and an outer ring 38 which is likewise formed of an annular metal member are coaxially arranged and rolling elements 39 are incorporated between the inner ring 37 and the outer ring 38.
(23) The inner ring 37 is fixed to the rotating shaft 10, and the outer ring 38 is fixed to the device main body 20. The inner ring 37 rotates integrally with the rotating shaft 10, and during the rotation of the inner ring 37, the rolling elements 39 roll between the outer ring 38 and the inner ring 37.
(24) Here, as the bearing 31 may be used various kinds of publicly-known bearings such as a ball bearing in which the rolling elements 39 consist of balls of metal, ceramic, or the like (for example, a deep groove ball bearing), or a roller bearing in which the rolling elements 39 consist of metal rollers (for example, a tapered roller bearing). In the present embodiment, an angular contact ball bearing that supports a radial load acting in a radial direction and an axial load acting in an axial direction is used as the bearing 31.
(25) The inner spacer 32 is arranged between the bearings 31 so as to be in contact with the respective inner rings 37, and functions as a spacer for adjusting the arrangement interval between the inner rings 37 of the bearings 31. Further, the outer spacer 33 is arranged between the bearings 31 so as to be in contact with the respective outer rings 38, and functions as a spacer for adjusting the arrangement interval between the outer rings 38 of the bearings 31.
(26) The fixed position in the axial direction of the inner ring 37 of each bearing 31 is defined by the inner ring abutting portion 11, the inner spacer 32, and the inner ring retaining member 36. Further, the fixed position in the axial direction of the outer ring 38 of each bearing 31 is defined by the outer ring abutting member 34, the outer spacer 33, and the outer ring retaining member 35.
(27) The inner ring 37 of each bearing 31, the inner ring abutting portion 11, the inner spacer 32, and the inner ring retaining member 36 rotate integrally with the rotating shaft 10 relatively to the outer ring 38 of each bearing 31, the outer ring abutting member 34, the outer spacer 33, and the outer ring retaining member 35 which are fixed to the device main body 20.
(28) When the bearings 31 are incorporated into the bearing portion 30 of the device main body 20, the preload inside each of the bearings 31 (that is, the pressure which the rolling elements 39 suffer from the inner ring 37 and the outer ring 38) is adjusted.
(29) In order to perform this preload adjustment, the inner ring 37 and the outer ring 38 of each bearing 31 are configured to be assembled with each other so that they are relatively displaceable from each other in the axial direction and the preload inside each bearing 31 (which may hereinafter be abbreviated as “the preload of the bearing 31”) can be increased or decreased by adjusting the relative position between the inner ring 37 and the outer ring 38.
(30) For example, in the bearings 31 shown in
(31) On the contrary, as shown in
(32) Generally, the preload of the bearing 31 is adjusted to be a desired pressure by defining the relative positions of the outer ring 38 and the inner ring 37 based on the dimensional difference between the length of the inner spacer 32 and the length of the outer spacer 33.
(33) However, as the rotating shaft 10 rotates, the temperature of the bearings 31 and the rotating shaft 10 rises, so that the bearings 31 and the rotating shaft 10 may expand in the radial direction and thus the preload of the bearing 31 may increase. This increase in preload may cause the bearings 31 to lock, and hinder the smooth rotation of the rotating shaft 10.
(34) Therefore, the bearing device according to the present embodiment has a function of suppressing the preload change inside the bearing 31 caused by the temperature rise of the bearings 31 and the rotating shaft 10.
(35) The bearing device according to the present embodiment includes an outer spacer cooling structure and a preload adjusting mechanism in order to suppress the preload change inside the bearing 31.
(36) The outer spacer cooling structure has a function of cooling the outer spacer 33 to positively provide a temperature difference between the outer spacer 33 and the inner spacer 32, and also a function of absorbing heat transmitted from the bearings 31 to cool the bearings 31 and the rotating shaft 10.
(37) In other words, as the rotating shaft 10 rotates, heat is generated in the bearings 31 due to friction between the rolling elements 39 and each of the inner ring 37 and the outer ring 38, and the heat is transferred to the inner spacer 32 and the outer spacer 33. Further, the rotating shaft 10 also has heat due to an external factor or the like, and the heat is transferred to the inner spacer 32 and also to the outer spacer 33 via the bearings 31. In this way, the temperatures of the inner spacer 32 and the outer spacer 33 rise.
(38) Under such a situation, if only the outer spacer 33 is cooled, a large temperature difference will occur between the outer spacer 33 and the inner spacer 32. In addition, the bearings 31 and the rotating shaft 10 are cooled by absorbing the heat from the bearings 31 and the rotating shaft 10 through the outer spacer 33.
(39) In the bearing device of the present embodiment, the outer spacer cooling structure is configured as follows.
(40) As shown in
(41) As shown in
(42) The refrigerant flowing in the hollow portion defined by the concave groove 33a absorbs heat from the outer spacer 33, so that the outer spacer 33 is cooled and the temperature rise is suppressed.
(43) Further, in the bearing device of the present embodiment, the preload adjusting mechanism is configured as follows by using the outer spacer 33, the inner spacer 32, and the inner rings 37, the rolling elements 39 and the outer rings 38 of the bearings 31 shown in
(44) When the outer spacer 33 is cooled by the outer spacer cooling structure and a large temperature difference occurs between the outer spacer 33 and the inner spacer 32, the outer spacer 33 is suppressed from expanding, but the inner spacer 32 thermally expands in the axial direction. Therefore, the inner rings 37 of the bearings 31 that are in contact with the inner spacer 32 are pressed by the inner spacer 32. In other words, the inner spacer 32 constitutes a press mechanism for pressing the inner rings 37 of the bearings 31 in the axial direction.
(45) The inner rings 37 of the bearings 31 are pressed by the inner spacer 32 in this way, whereby a relative displacement occurs between the inner ring 37 and the outer ring 38 of each bearing 31.
(46) Here, the plurality of bearings 31 incorporated in the device main body 20 are arranged so as to form a so-called “back-to-back duplex bearing” in which the back surfaces 31a of the bearings 31 are arranged to face each other (hereinafter referred to as “back-to-back duplex bearing arrangement”), and the inner spacer 32 and the outer spacer 33 are arranged between the bearings 31. When the plurality of bearings 31 are assembled in the back-to-back duplex bearing arrangement as described above, the preload of the bearing 31 becomes high when the inner ring 37 is tightened from the front surface 31b side, whereas the preload of the bearing 31 is released when the inner ring 37 is pressed from the back surface 31a side.
(47) In other words, when a pressing action is applied from the inner spacer 32 arranged at the intermediate portion between the plurality of bearings 31, the inner ring 37 is pressed in the direction of the arrow A as shown in
(48) On the other hand, as described above, as the temperatures of the bearings 31 and the rotating shaft 10 rise, the bearings 31 and the rotating shaft 10 expand in the radial direction, and the preload of the bearing 31 rises.
(49) The preload adjusting mechanism reduces the preload of the bearing 31 by causing a large temperature difference between the outer spacer 33 and the inner spacer 32 as described above for the increase of the preload of the bearing 31 caused by the temperature rise of the bearings 31 and the rotating shaft 10. The increase of the preload of the bearing 31 caused by the temperature rise of the bearings and the rotating shaft 10 is offset by reducing the preload of the bearing 31 as described above, so that the change of the preload of the bearing 31 is suppressed. The suppression of the change of the preload of the bearing 31 makes it possible to avoid the bearings 31 from locking and realize rotational support which maintains smooth rotation of the rotating shaft 10.
(50) Next, the magnetic fluid seal portion 50 provided inside the device main body 20 will be described.
(51) Returning to
(52) Magnetic pole pieces called pole pieces 51, magnets 52, and magnetic fluid 53 are incorporated in the magnetic fluid seal portion 50. As shown in
(53) The temperature of the magnetic fluid seal portion 50 also rises due to frictional heat generated between the magnetic fluid 53 and the rotating shaft 10 as the rotating shaft 10 rotates. The frictional heat of the magnetic fluid 53 is transmitted to the rotating shaft 10, and the rotating shaft 10 expands in the radial direction, which causes a risk that the gap between the rotating shaft 10 and the pole piece 51 is narrowed, and the smooth rotation of the rotating shaft 10 is hindered.
(54) Therefore, the bearing device according to the present embodiment is configured to have a cooling structure (magnetic fluid seal portion cooling structure) for cooling the magnetic fluid seal portion 50. The heat generated in the magnetic fluid 53 is transferred to the pole pieces 51, but the magnetic fluid seal portion cooling structure is configured so that the refrigerant absorbs the heat transferred to the pole pieces 51 to cool the magnetic fluid 53.
(55) Specifically, as shown in
(56) As shown in
(57) Although not shown in the figures, the through-holes 22d and 22e in
(58) Specifically, when the through-hole 22a shown in
(59) In the flow process of the refrigerant flowing through the refrigerant flow path having such a path, the refrigerant absorbs the heat of the pole pieces 51 and cools the magnetic fluid 53.
(60) Next, the bearing cooling structure provided in the device main body 20 will be described.
(61) Returning to
(62) As shown in
(63) Further, the through-hole 23a that opens near the start end portion of the hollow portion communicates with the through-hole 22f of the magnetic fluid seal portion 50 described above through a pipe (not shown) (see
(64) Then, the refrigerant supplied from the through-hole 23a flows through the spiral hollow portion defined by the concave groove 20a, and is discharged from the other through-hole 23b (see
(65) The refrigerant which flows in the spiral hollow portion defined by the concave groove 20a absorbs heat from the device main body 20. As a result, the plurality of bearings 31 incorporated in the device main body 20 is cooled.
(66) Further, the two through-holes 21a and 21b opened to the hollow portion defined by the concave groove 33a of the outer spacer 33 described above with reference to
(67) The through-holes 21a and 21b shown in
(68) Note that the through-holes 21a and 21b may be configured to be arranged side by side near to each other in the circumferential direction with the partition wall being sandwiched therebetween so that the refrigerant supplied from the through-hole 21a flows in one direction through the concave groove 33a and then is discharged from the other through-hole 21b. Such a configuration makes it possible to eliminate collision caused by merging of the refrigerant in the through-hole 21b and smoothly discharge the refrigerant.
(69) Next, the heat exhausting portion 60 provided inside the device main body 20 will be described.
(70) Returning to
(71) Specifically, as shown in
(72) A concave groove 61a extending in the circumferential direction is formed on the outer peripheral surface of the shaft heat absorbing member 61. In a state where the shaft heat absorbing member 61 is incorporated inside the device main body 20, the outer peripheral surface of the shaft heat absorbing member 61 is in close contact with the inner peripheral surface of the device main body 20, whereby a hollow portion is defined by the concave groove 61a (see
(73) Through-holes 24a and 24b are formed at two places of the device main body 20 so as to penetrate from the outer peripheral surface to the inner peripheral surface, and both of these through-holes 24a and 24b are opened to the hollow portion defined by the concave groove 61a. One trough-hole 24a communicates with the through-hole 23b formed in the covering member 23 of the bearing cooling structure via a pipe (not shown). As a result, the refrigerant discharged from the through-hole 23b in the bearing cooling structure is sent to the through-hole 24a via the pipe (not shown) (see
(74) The refrigerant is supplied from the through-hole 24a into the hollow portion defined by the concave groove 61a, and this refrigerant flows in the hollow portion defined by the concave groove 61a and then is discharged from the other through-hole 24b.
(75) The refrigerant flowing in the hollow portion defined by the concave groove 61a absorbs heat transferred from the rotating shaft 10 to the shaft heat absorbing member 61, whereby the rotating shaft 10 is cooled.
(76) Here, the through-holes 24a and 24b shown in
(77) Note that the through-holes 24a and 24b may be configured to be arranged side by side near to each other in the circumferential direction with the partition wall being sandwiched therebetween so that the refrigerant supplied from the through-hole 24a flows in one direction through the concave groove 61a and then is discharged from the other through-hole 24b. Such a configuration makes it possible to eliminate collision caused by merging of the refrigerant in the through-hole 24b and smoothly discharge the refrigerant.
(78) As shown in
(79) Here, the circulation path of the refrigerant will be described again with reference to
(80) Next, the refrigerant is supplied from the through-hole 22f of the seal portion cooling structure to the through-hole 23a of the bearing cooling structure, flows through the spiral hollow portion defined by the concave groove 20a formed in the bearing cooling structure, and absorbs the heat transferred from the rotating shaft 10 to the device main body 20.
(81) Further, a part of the refrigerant is supplied from the through-hole 21a formed in the device main body 20 to the hollow portion defined by the concave groove 33a formed in the outer spacer cooling structure, and flows through the hollow portion to absorb heat transferred from the bearings 31 and the rotating shaft 10 to the outer spacer 33. Then, the refrigerant returns from the other through-hole 21b formed in the device main body 20 to the spiral hollow portion defined by the concave groove 20a formed in the bearing cooling structure.
(82) Subsequently, the refrigerant is supplied from the through-hole 23b of the bearing cooling structure to the through-hole 24a of the heat exhausting portion 60, and flows through the hollow portion formed by the concave groove 61a formed in the heat exhausting portion 60 to adsorb the heat transferred from the rotating shaft 10 to the shaft heat absorbing member 61. Then, the refrigerant is returned from the through-hole 24b of the heat exhausting portion 60 to the refrigerant cooling circulation device (not shown), cooled, and then supplied to the through-hole 22a of the seal portion cooling structure again.
(83) As described above, since the bearing device according to the present embodiment includes the respective cooling structures of the bearing cooling structure, the magnetic fluid seal portion cooling structure, the cooling structure of the rotating shaft 10 in the heat exhausting portion 60, and the outer spacer cooling structure, the heat from the bearings 31 and the rotating shaft 10 is absorbed by the refrigerant circulating in each cooling structure, so that the bearings 31 and the rotating shaft 10 can be efficiently cooled.
(84) Further, since the refrigerant flow paths provided in the respective cooling structures are caused to communicate with one another to make the common refrigerant flow through these refrigerant flow paths, the circulation control of the refrigerant can be simplified and more efficient cooling can be realized.
(85) Note that the present invention is not limited to the above-described embodiment, and it goes without saying that various modifications and applications can be carried out as needed.
(86) For example, the preload adjusting mechanism for reducing the preload inside the bearing is not limited to the configuration using the slope 38a as shown in
(87) In the above-described embodiment, in order to form the refrigerant flow path of the bearing cooling structure, the concave groove 20a is formed on the outer peripheral surface of the device main body 20. However, a concave groove may be formed on the covering member 23 to constitute a refrigerant flow path, or concave grooves may be formed on both the outer peripheral surface of the device main body 20 and the covering member 23 to constitute a refrigerant flow path.
(88) Similarly, instead of the concave groove 33a defining the refrigerant flow path of the outer spacer cooling structure, a concave groove may be formed on the inner peripheral surface of the device main body 20 in contact with the outer spacer 33 to constitute a refrigerant flow path, or concave grooves may be formed on both the outer spacer 33 and the inner peripheral surface of the device main body 20 to constitute a refrigerant flow path.
(89) Similarly, instead of the concave groove 51a defining the refrigerant flow path of the magnetic fluid seal portion cooling structure, a concave groove may be formed on the inner peripheral surface of the device main body 20 in contact with the pole piece 51 to constitute a refrigerant flow path, or concave grooves may be formed on both the pole piece 51 and the inner peripheral surface of the device main body 20 to constitute a refrigerant flow path.
(90) Similarly, instead of the concave groove 61a defining the refrigerant flow path of the heat exhausting portion 60, a concave groove may be formed on the inner peripheral surface of the device main body 20 in contact with the shaft heat absorbing member 61 to constitute a refrigerant flow path, or concave grooves may be formed on both the shaft heat absorbing member 61 and the inner peripheral surface of the device main body 20 to constitute a refrigerant flow path.
(91) Further, in addition to the structure for cooling the outer spacer 33, the above-described embodiment has the structure for cooling the bearings 31, the structure for cooling the magnetic fluid seal portion 50, and the cooling structure for the rotating shaft 10 in the heat exhausting portion 60, but some of these structures may be omitted.
(92) Further, in the above-described embodiment, the refrigerant is supplied from the magnetic fluid seal portion 50 to the outer spacer 33 via the periphery of the device main body 20, and further caused to flow from the periphery of the device main body 20 to the heat exhausting portion 60. However, the flow path of the refrigerant is not limited to this path, and may be appropriately changed as necessary.