REUSABLE TRANSPORT CONTAINER WITH A LATERAL WALL WITH AN ORIENTATION SENSOR
20250100745 ยท 2025-03-27
Inventors
Cpc classification
B65D2519/009
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00333
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00587
PERFORMING OPERATIONS; TRANSPORTING
B65D19/18
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00805
PERFORMING OPERATIONS; TRANSPORTING
B65D25/005
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00502
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D19/18
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A reusable transport container includes a base and foldable and/or collapsible side panel sections arranged on the base. The side panel sections can be brought into an upright position in which the side panel sections are substantially perpendicular to the base, and into a non-upright position in which the side panel sections are folded or collapsed. The reusable transport container includes a sensor configured to distinguish between the upright position and the non-upright position of at least one side panel section, and a transmitting device coupled to or integrated in the sensor configured to output different signals corresponding to the position detected by the sensor.
Claims
1. A reusable transport container comprising: a base and side panel sections arranged on the base, the side panel sections being foldable and/or collapsible, the side panel sections being movable to an upright position in which the side panel sections are substantially perpendicular to the base, and movable to a non-upright position in which the side panel sections are folded or collapsed, characterized by; at least one sensor configured to distinguish between the upright position and the non-upright position of at least one of the side panel sections; and a transmitting device coupled to or integrated in the at least one sensor, the transmitting device configured to output different signals corresponding to a position detected by the at least one sensor.
2. The reusable transport container according to claim 1, wherein the at least one sensor is a position sensor which is formed in and/or on said at least one of the side panel sections.
3. The reusable transport container according to claim 2, wherein orientations of the position sensor in the upright position of the at least one of the side panel sections and in the non-upright position of the at least one of the side panel sections are different by approximately 90.
4. The reusable transport container according to claim 1, wherein the at least one sensor is received completely and without a projection in the at least one of the side panel sections.
5. The reusable transport container according to claim 1, wherein the side panel sections are formed to be double-paneled as a double panel, wherein the at least one of the side panel sections has a sensor holder inside the double panel which is configured to hold the at least one sensor.
6. The reusable transport container according to claim 5, wherein a sensor holder opening is formed on a hinge edge of the at least one of the side panel sections.
7. The reusable transport container according to claim 5, wherein a material thickness of the double panel is reduced in an area of the sensor holder.
8. The reusable transport container according to claim 5, wherein the at least one sensor is fixed in the sensor holder by an adapter.
9. The reusable transport container according to claim 8, wherein the adapter is locked positively in the sensor holder of the at least one of the side panel sections.
10. The reusable transport container according to claim 8, wherein the adapter has a positioning aid by which the adapter is insertable into the sensor holder in exclusively one defined inserting orientation.
11. The reusable transport container according to claim 8, wherein the adapter has a sensor locking geometry in which the at least one sensor is locked in the adapter.
12. The reusable transport container according to claim 1, wherein the at least one sensor is fastened to the at least one of the side panel sections by at least one fastener.
13. The reusable transport container according to claim 12, wherein the at least one of the side panel sections has at least one holding geometry which is provided and designed to hold the at least one sensor in exactly one specific orientation.
14. The reusable transport container according to claim 5, wherein the sensor holder is closed by a lid, the lid being flush with the at least one of the side panel sections when the lid is in a mounted state.
15. The reusable transport container according to claim 1, wherein the at least one sensor is formed in the at least one of the side panel sections and the transmitting device is formed in the base.
16. The reusable transport container according to claim 15, wherein the transmitting device is formed in a stand or a stand skid of the base.
17. The reusable transport container according to claim 1, wherein the at least one sensor is designed to wirelessly transmit the detected position detected by the at least one sensor to the transmitting device.
18. The reusable transport container according to claim 17, wherein the at least one sensor and the transmitting device are paired.
19. A method of determining a storage state of a reusable transport container that has a foldable and/or collapsible side panel section and a position sensor in or on the foldable and/or collapsible side panel section, the method comprising the steps of: detecting an orientation of the position sensor; and determining whether the foldable and/or collapsible side panel section is in an upright position or a non-upright position based on the orientation of the position sensor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0108] In the following, embodiments of the present invention will be described based on the related Figures.
[0109] First, based on
[0110]
[0111] The base includes stand skids 10 aligned/oriented in the direction of the long side of the base 4. First fork openings 12 are formed between the stand skids 10. The first fork openings 12 are configured so that the reusable transport container 2 can be received and transported by means of a forklift, a lifting truck or the like. Second fork openings 14 are formed at the long sides of the base 4.
[0112] An opening rim 16 is formed on a side of the first side panels 6 and the second side panels 8 remote from the base 4. The opening rim 16 encloses an opening of the reusable transport container 2. At the opening rim 16 locking edges 18 are formed which extend from the opening rim 16 in a direction away from the base 4. The locking edges 18 enable plural identical reusable transport containers 2 to be stacked in a shift-safe manner.
[0113] A first small flap 20 is formed centrally in one of the first side panels 6. The first flap 20 extends from the opening rim 16 approximately over half the height of the first side panel 6. The first flap 20 is hinged to an edge oriented toward the base 4 on the first side panel 6. A second large flap 22 is formed in one of the second side panels 8. The second flap 22 extends from the opening rim 16 approximately over half the height of the second side panel 8. The second flap 22 is hinged to an edge oriented toward the base 4 on the second side panel 8.
[0114] In the first embodiment, a sensor 24 is formed in the first side panel 6 which contains no first flap 20. The sensor 24 in the first embodiment is a position sensor or an orientation sensor, respectively. The sensor 24 is formed in a section of the first side panel 6 facing the base 4. Preferably, the sensor 24 is held in a sensor holder 26 (see
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[0116] In a transport configuration of the reusable transport container 2, both of the first side panels 6 and both of the second side panels 8 are aligned/oriented substantially in parallel to the base 4. In the illustrated first embodiment, the second side panels 8 are hinged at a larger distance from the base 4 than the first side panels 6. In this way, the second side panels 8 can be folded onto the first side panels 6, and both the first side panels 6 and the second side panels 8 are aligned substantially in parallel to the base 4 in the non-upright position or in the transport configuration, respectively.
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[0118] The first side panel 6 includes the sensor holder 26 which is provided and designed to hold the sensor 24. The sensor 24 is preferably completely enclosed by the sensor holder 26. The sensor holder 26 in the here shown first embodiment with the double-paneled side panel section and, resp., the double-paneled first side panels 6 and second side panels 8 is a cavity in the first side panel 6. Accordingly, the sensor holder 26 is tailored to dimensions of the sensor 24.
[0119] The sensor 24 is fixed in the sensor holder 26 so that the sensor 24 is efficiently prevented from moving relative to the first side panel 6 including the sensor 24. In other words, a sensor orientation at any point in time at which the sensor 24 is located in the sensor holder 26 of the first side panel 6 corresponds to a side panel orientation of the first side panel. Hence, when the first side panel 6 is in the upright position 6.1, also the sensor 24 is in the upright position 6.1.
[0120] This can be detected by the sensor 24 and can be communicated using a transmitting device. Preferably, the transmitting device is a wireless communication module permanently installed in the sensor 24. Therefore, if the sensor 24 detects that the sensor 24 and, thus, the first side panel 6 are in the upright position 6.1, said position can be communicated using the transmitting device.
[0121] If the upright position 6.1 is communicated, it can be concluded therefrom that the reusable transport container 2 is in use and/or is filled. In other words, it can be concluded therefrom that the reusable transport container 2 is not in storage or in a storing state and, thus, is not available.
[0122] If the first side panel 6 is in the non-upright position 6.3, the sensor 24 also is in the non-upright position 6.3. This can be detected by the sensor 24 and can be communicated by means of the transmitting device. Therefore, if the sensor 24 detects that the sensor 24 and, thus, the first side panel are in the non-upright position 6.3, said position can be communicated by means of the transmitting device. If the non-upright position 6.3 is communicated, one can conclude therefrom that the reusable transport container 2 is in storage or, resp., in the storing state. In other words, one can conclude therefrom that the reusable transport container 2 is not in use and thus is available.
[0123] The reusable transport container 2 shown in
[0124] Each of the sensors 24 preferably communicates, apart from its current position, also its installation position and, resp., an individual identifier which can be associated with the installation position. In this way, it cannot only be detected whether the reusable transport container 2 is in use or in the storing state, but it can be concluded from the position of the first flap 20 and the second flap 22 whether the reusable transport container 2 is currently loaded or unloaded, or whether the reusable transport container 2 is filled in a resting situation. Thus, one can conclude from the transmitted position of the first flap 20 and the second flap 22 in which state of use the reusable transport container 2 is when the first side panels 6 and, resp., second side panels 8 are in the upright position.
[0125] A redundancy can be achieved by providing the sensor 24 both in the first side panel 6 and in the second side panel 8, allowing the determination of the state of the reusable transport container 2 to be rendered more reliable and less error-prone. In addition, it can also be detected by means of plural sensors 24 whether a reusable transport container 2 is defective. In this way, if there are plural sensors 24 which communicate positions different from each other both in first side panels 6 and in second side panels 8 of a defined reusable transport container 2, one can conclude therefrom that one of the side panels 6, 8 may have collapsed and cargo stored in the reusable transport container 2 may come out.
[0126] In the following, the reusable transport container 2 comprising an adapter 36 will be described based on
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[0128] The adapter 36 is provided and designed to receive the sensor 24. The adapter 36 is shown in detail in
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[0132] The positioning aid 42 is formed at a second end of the adapter 36 which is opposite to the first end of the adapter 36 in a longitudinal direction of the adapter. In other words, the positioning aid 42 is formed on a side of the adapter remote from the locking hooks 44. In the area of the positioning aid 42, the adapter base 50 is upwardly offset. In other words, the adapter base 50 has a step 54 toward an extension direction of the adapter side panels 52 in the area of the positioning aid 42. Furthermore, the adapter side panel 52 is designed to be retracted in the area of the positioning aid 42. In other words, a distance between opposite sections of the adapter side panels 52 is reduced in the area of the positioning aid 42.
[0133] Hereinafter, the reusable transport container 2 comprising a mount geometry 56 provided and designed to receive the sensor 24 in exactly a specific orientation will be described based on
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[0138] In the following, based on
[0139] In detail, the
[0140] The sensor holder 26 of the fourth embodiment is closed by the lid 92. In particular, the lid 92 closes the sensor holder opening 30.
[0141] In a preferred development of the fourth embodiment, the lid 92 and, resp., the geometry of the lid 92 can be adjusted to the dimensions of the sensor 24 so that the sensor 24 is positively fixed in the sensor holder 26 substantially without play.
[0142] The fourth embodiment described here has the lid 92 at an edge of the first side panel 6. The lid 92 can be formed explicitly also in the first cover layer 38 and/or in the second cover layer 40.
[0143] A panel thickness of the lid 92 may be smaller than the panel thickness of the first cover layer 38 and the panel thickness of the second cover layer 40.
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[0145] In the reusable transport container 2 of the fifth embodiment, the (position/orientation) sensor 24 and the communication module 94a; 94b are designed separately from each other.
[0146] In the first alternative of the fifth embodiment, the communication module 94a is designed in the central stand skid 10 of the reusable transport container 2 and communicates wirelessly with the sensor 24 formed in the side panel 8. The communication module 94a is arranged, in a longitudinal direction of the central stand skid 10, spaced apart from the side panel 6 to protect the communication module 94a against lateral impacts.
[0147] In the second alternative of the fifth embodiment, the communication module 94b is formed in the base 4 of the reusable transport container. In the embodiment shown here, the communication module 94b is formed in an area between two stand skids 10 in the base 4.
[0148] As a matter of course, the communication module 94a, 94b may be configured at any other suitable position in or on the base 4. In this way, the communication module 94a, 94b may be formed in one of the stand skids in an embodiment in which the base 4 is designed with, specifically nine, independent stand skids.
[0149] Both the sensor 24 and the communication module 94a, 94b can be formed/fixed in/on the reusable transport container 2 in any described type of fastening. In the fifth embodiment, one sensor 24 is formed in the side panel 8. As a matter of course, more than one sensor 24 may be formed in different side panels 6, 8 of the reusable transport container.
[0150] In another embodiment (not shown), the sensor 24 including the communication module can be designed, according to any one of the first four embodiments, in a first one of the side panels 6, 8, and a sensor having no separate communication module can be designed in a second one of the side panels 6, 8.
[0151] The above-described embodiments are meant to be examples, and features which are described in combination with a particular embodiment here can be applied to a different embodiment.
[0152] Furthermore, a reusable transport container comprising first and second side panels rigidly connected to the base can be provided with a sensor only in the first flap and/or in the second flap.
[0153] In another embodiment (not shown), the sensor holder can be produced by mold blowing.
LIST OF REFERENCE NUMERALS
[0154] 2 reusable transport container [0155] 4 base [0156] 6 first side panel [0157] 8 second side panel [0158] 10 stand skid [0159] 12 first fork opening [0160] 14 second fork opening [0161] 16 opening rim [0162] 18 locking edge [0163] 20 first flap [0164] 22 second flap [0165] 24 sensor [0166] 26 sensor holder [0167] 28 breakout [0168] 30 sensor holder opening [0169] 32 hinge edge [0170] 34 hinge element [0171] 36 adapter [0172] 38 first cover layer [0173] 39 support structure [0174] 40 second cover layer [0175] 41 positioning bar [0176] 42 positioning aid [0177] 44 locking hook [0178] 46 locking section [0179] 48 spring lever [0180] 50 adapter base [0181] 51 sensor locking geometry [0182] 52 adapter side panel [0183] 54 step [0184] 56 holding geometry [0185] 58 panel surface [0186] 60 stiffening element [0187] 62 holding geometry [0188] 64 threaded hole [0189] 66 screw [0190] 68 sensor through-hole [0191] 70 side panel through-hole [0192] 72 locking rivet [0193] 74 fastening surface [0194] 76 retaining section [0195] 78 side panel section locking hook [0196] 80 stiffening support struts [0197] 81 pin-shaped holder [0198] 82 fixing bracket [0199] 84 fixing bracket breakout [0200] 86 fixing bracket screw [0201] 88 fixing bracket threaded hole [0202] 90 fixing bracket engaging edge [0203] 92 lid [0204] 94a communication module [0205] 94b communication module [0206] 6.1 (completely) upright position [0207] 6.2 position during the folding operation [0208] 6.3 non-upright position