RETAIL SHELVING SYSTEM
20250098858 ยท 2025-03-27
Assignee
Inventors
Cpc classification
A47F1/12
HUMAN NECESSITIES
A47B96/028
HUMAN NECESSITIES
A47B57/34
HUMAN NECESSITIES
A47F5/08
HUMAN NECESSITIES
A47F5/103
HUMAN NECESSITIES
A47B57/04
HUMAN NECESSITIES
A47B96/024
HUMAN NECESSITIES
International classification
A47F1/12
HUMAN NECESSITIES
A47F5/00
HUMAN NECESSITIES
A47F5/10
HUMAN NECESSITIES
Abstract
A shelving system is provided. The shelving system includes an upper rail, and optionally a lower rail, from which one or more upright supports extend. The upright supports are slidable within the upper and lower rails so that a user may vary their location. A shelf mounts to the upright supports. The shelf includes interlocking deck panels and selectively removable support bars so that it may be assembled onto the upright supports.
Claims
1. A shelf comprising: a frame including: a front support bar extending parallel to a horizontal axis; a rear support bar extending parallel to the horizontal axis; and a first deck panel supported by the front and rear support bars, the deck panel having an upper support surface configured to support merchandise, the first deck panel having a front end and rear end, a first axis extends between the front and rear ends, the first deck panel being formed from plastic, the first deck panel having: a plurality of first apertures formed in the upper support surface, the plurality of first apertures defining a first row, the first row extending parallel to the horizontal axis, each first aperture being elongated parallel to the horizontal axis; a plurality of second apertures formed in the upper support surface, the plurality of second apertures defining a second row, the second row extending parallel to the horizontal axis, the second row being offset from the first row towards the rear end, each second aperture not being elongated parallel to the horizontal axis; a plurality of third apertures formed in the upper surface, the plurality of third apertures defining a third row, the third row extending parallel to the horizontal axis, the third row being offset from the second row toward the rear end, each third aperture being elongated parallel to the horizontal axis, the plurality of third apertures including a first third aperture and a last third aperture, the first third aperture of the plurality of third apertures being the third aperture positioned closest to a first edge of the deck panel, the first third aperture being spaced a first distance from the first edge, the last third aperture of the plurality of third apertures being the third aperture positioned closest to a second edge of the deck panel, the last third aperture being spaced a second distance from the second edge; a plurality of fourth apertures formed in the upper surface, the plurality of fourth apertures defining a fourth row, the fourth row extending parallel to the horizontal axis, the fourth row being offset from the third row toward the rear end, each fourth aperture being elongated parallel to the horizontal axis; and a plurality of fifth apertures formed in the upper support surface, the plurality of fifth apertures defining a fifth row, the fifth row extending parallel to the horizontal axis, the fifth row being offset from the fourth row towards the rear end, each fifth aperture not being elongated parallel to the horizontal axis; a plurality of sixth apertures formed in the upper support surface including a first sixth aperture and a last sixth aperture, the plurality of sixth apertures defining a sixth row, the sixth row extending parallel to the horizontal axis, each sixth aperture being oblong, the first sixth aperture of the plurality of sixth apertures being the sixth aperture positioned closest to the first edge of the deck panel, the first sixth aperture being spaced a third distance from the first edge, the first distance being greater than the third distance, the last sixth aperture of the plurality of sixth apertures being the sixth aperture positioned closest to the second edge of the deck panel, the last sixth aperture being spaced a fourth distance from the second edge, the second distance being greater than the fourth distance.
2. The shelf of claim 1, wherein: the first third aperture and last third aperture are the only third apertures; and the first sixth aperture and last third aperture are the only sixth apertures.
3. The shelf of claim 1, wherein the sixth row is positioned closer to the rear end than the third row.
4. A shelf comprising: a frame including: a front support bar extending parallel to a horizontal axis; a rear support bar extending parallel to the horizontal axis; and a first deck panel supported by the front and rear support bars, the deck panel having an upper support surface configured to support merchandise, the first deck panel having a front end and rear end, a first axis extends between the front and rear ends, the first deck panel being formed from plastic, the first deck panel having: a plurality of first apertures formed in the upper support surface, the plurality of first apertures defining a first row, the first row extending parallel to the horizontal axis, each first aperture being elongated parallel to the horizontal axis; a plurality of second apertures formed in the upper support surface, the plurality of second apertures defining a second row, the second row extending parallel to the horizontal axis, the second row being offset from the first row towards the rear end, each second aperture not being elongated parallel to the horizontal axis; a plurality of third apertures formed in the upper surface, the plurality of third apertures defining a third row, the third row extending parallel to the horizontal axis, the third row being offset from the second row toward the rear end, each third aperture being elongated parallel to the horizontal axis; a plurality of fourth apertures formed in the upper surface, the plurality of fourth apertures defining a fourth row, the fourth row extending parallel to the horizontal axis, the fourth row being offset from the third row toward the rear end, each fourth aperture being elongated parallel to the horizontal axis; and a plurality of fifth apertures formed in the upper support surface, the plurality of fifth apertures defining a fifth row, the fifth row extending parallel to the horizontal axis, the fifth row being offset from the fourth row towards the rear end, each fifth aperture not being elongated parallel to the horizontal axis.
5. The shelf of claim 4, wherein each second aperture is circular.
6. The shelf of claim 4, further comprising a plurality of sixth apertures formed in the upper support surface, the plurality of sixth apertures defining a sixth row, the sixth row extending parallel to the horizontal axis, the sixth row being offset from the fifth row towards the rear end.
7. The shelf of claim 4, further comprising a plurality of sixth apertures formed in the upper support surface including a first sixth aperture and a last sixth aperture, the plurality of sixth apertures defining a sixth row, the sixth row extending parallel to the horizontal axis, each sixth aperture being oblong; wherein: the plurality of third apertures includes a first third aperture and a last third aperture; the first third aperture of the plurality of third apertures being the third aperture positioned closest to a first edge of the deck panel, the first third aperture being spaced a first distance from the first edge; the last third aperture of the plurality of third apertures being the third aperture positioned closest to a second edge of the deck panel, the last third aperture being spaced a second distance from the second edge; the first and second edges extending generally parallel to the first axis; the first sixth aperture of the plurality of sixth apertures being the sixth aperture positioned closest to the first edge of the deck panel, the first sixth aperture being spaced a third distance from the first edge, the first distance being greater than the third distance; the last sixth aperture of the plurality of sixth apertures being the sixth aperture positioned closest to the second edge of the deck panel, the last sixth aperture being spaced a fourth distance from the second edge, the second distance being greater than the fourth distance.
8. The shelf of claim 7, wherein: the first third aperture and last third aperture are the only third apertures; and the first sixth aperture and last third aperture are the only sixth apertures.
9. The shelf of claim 8, wherein the sixth row is positioned closer to the rear end than the third row.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present invention and, together with the description, serve to explain the principles of the invention. In the drawings:
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[0051] While the invention will be described in connection with certain preferred embodiments, there is no intent to limit it to those embodiments. On the contrary, the intent is to cover all alternatives, modifications and equivalents as included within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION OF THE INVENTION
[0052] Turning now to the drawings, the same illustrate an embodiment of a shelving system according to the teachings herein. As will be understood from the following, the shelving system provides several advantages over existing designs. First, it utilizes an upper rail and a lower rail which are separately mountable from one another. A number of upright supports are slidably received by these upper and lower rails. As a result, an installer can easily mount the upper rail, then mount the lower rail, and then slide the upright supports into the rails. This is a distinct departure from prior designs which employ a grid structure that is welded together as a one piece unit.
[0053] Second, the shelving system according to the teachings herein utilizes shelves which may be assembled onto the upright supports once they are installed. This is a distinct advantage over prior designs which require lifting a shelf as a unit onto a grid structure. Instead, according to the teachings herein, the shelf is rapidly assembled piece by piece in place. As a result, relatively light parts are lifted during installation, which are also far less cumbersome. Third, the shelf or shelves of the current application utilize plastic deck panels which may be formed of a NSF compliant material. Fourth, because both the rails, the upright supports, and shelf or shelves are designed to be assembled during installation, they may be shipped in a much smaller container than in prior designs. Fifth, due to the size and modular nature of the deck panels, these panels may be easily removed for cleaning in a sink or dishwasher. This is a distinct advantage over prior designs, which require removing the entirety of the shelf as a single unit and washing the same in a cleaning area which accommodates cleaning of relatively large objects. These and other advantages will become more apparent from the disclosure herein.
[0054] With specific reference now to
[0055] The grid assembly itself consists of a number of separate and distinct components which will be discussed in turn. As mentioned above, this approach of having separate components has a distinct advantage over grid structures of prior designs which are a welded structure which is relatively large and cumbersome.
[0056] The grid assembly includes an upper rail 102 and a separate lower rail 104. Upper and lower rails 102, 104 are configured to mount to a support structure such as a vertical wall, the interior of a refrigerated or freezer case, etc. Indeed, upper and lower rails 102, 104 may be adapted to mount to any structure capable of supporting the same. As such, upper and lower rails 102, 104 may incorporate any mounting expedient.
[0057] One advantageous feature of upper and lower rails 102, 104 is that they are separate components. As a result, they may be separately installed to the aforementioned support structure. This makes installation considerably easier than in prior designs which require lifting a large welded grid structure as a single unit and installing it in place on a support structure.
[0058] A plurality of upright supports 106a, 106b, 106c are slidably received in upper and lower rails 102, 104. As will be explained below, rails 106a-c are used for mounting shelf 108 thereto. It should be noted that three upright supports 106a-c are illustrated for purposes of description. However, only the outer most upright supports 106a, 106c are needed for mounting the illustrated shelf 108. Multiple additional shelves 108 may mount to the same two upright supports 106a, 106c below shelf 108 as illustrated. Further, shelves 108 having a shorter length may be mounted between upright supports 106a and 106b, or between upright supports 106b and 106c. Unless otherwise specifically noted herein, any description of the structure, function, or use of one upright support 106a-c applies equally to the others.
[0059] One advantage having separate upright supports 106a-c is the ability to add or remove a desired number of upright supports as discussed below to allow for a specific shelving configuration. This is a distinct departure from prior welded designs as discussed above. In such welded designs, a fixed number of upright supports are provided, making customization difficult. The number of upright supports which may be included in the current application will be entirely dependent upon the shelving configuration desired. Therefore, the three upright supports 106a-c should be taken as only one of many possible examples. While two rails 102, 104 are shown and described, it is contemplated that only a single upper rail 102 could be utilized for receiving and supporting upright supports 106a-c.
[0060] Turning now to
[0061] Indeed, referring specifically to upright support 106a shown in
[0062] Turning now to
[0063] Rail section 120 includes a lip 128 which depends downwardly from an upper wall 130 of rail section 120. This lip 128, upper wall 130, and mounting shelf 126 bound channel 124. The particular length of upper rail 102 shown should be taken by way of example only. Indeed, the length of upper rail 102 may be varied depending upon the desired sizing of shelving system 100.
[0064] Turning now to
[0065] Rail section 140 includes a lip 148 which depends upwardly relative to a lower wall 150 of rail section 140. This lip 148 and lower wall 150 bound channel 144. The particular length of lower rail 104 shown should be taken by way of example only. Indeed, the length of lower rail 104 may be varied depending upon the desired sizing of shelving system 100. Further, lip 148 retains lower end 116 of upright supports 106a-c when situated in channel 144, preventing them from rocking away from a support structure upon which rails 102, 104 are mounted.
[0066] Turning now to
[0067] Likewise, and as is shown in
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[0069] Turning now to
[0070] Turning now to
[0071] Turning now to
[0072] Each deck panel 180a-d includes an upper surface 210 which is used to support merchandise. Further, deck panels 180a-d may include perforations as shown, or any other features typical of retail shelving, e.g. features for mounting a front fence 186 as shown, features for mounting dividers (not shown), a price channel or price channel support 232 (see
[0073] Further, because deck panels 180a-d are separable and removable from the remainder of shelf 108, they may be easily cleaned in a dishwasher, sink, etc. Further, although illustrated as forming a portion of a flat shelf, deck panels 180a-d may take on other forms. For example, deck panels 180a-d may be embodied as bins or any other expedient typically used in the retail environment for containing merchandise. Yet further, although not illustrated, pusher systems and other front facing devices may be readily mounted to deck panels 180a-d.
[0074] Still referring to
[0075] Turning now to
[0076] Alternatively, where support bars 184 are closed profile tubular elements, it is also contemplated that each support bar 184 is installed by horizontally sliding it onto the mounting post 188 of each support arm 182. Such an operation may be done prior to installing support arms 182 onto their associated upright support. Further, although a front and rear support bar 184 are shown, it is contemplated that for deeper shelf lengths, additional support bars 184 intermediate of front and rear support bars 184 could be utilized as well. Likewise, it is also contemplated that shallower shelf depths may only require a single support bar 184. As such, it is contemplated that at least one support bar 184 may be utilized for supporting the deck panel or panels 180a-d of shelf 108.
[0077] Still further, although shelf 108 is described as mounting to two separate upright supports 106a, 106c, it is contemplated that shelf 108 may mount to a single upright support. Such a single upright support may be wider than those shown to accommodate mounting multiple support arms 182. For example, shelf 108 may mount to upright support 106b alone. Upright support 106b includes a double row of apertures 118 and can thus accommodate two support arms. The overall width of such a single upright support 106b may be varied to accommodate varying shelf lengths. As such, it is contemplated that at least one upright support is all that is required at a minimum for shelf mounting.
[0078] It will be recognized from the foregoing that all of the componentry of shelf 108 may be readily assembled and disassembled without the use of any special tools, or without destroying or disfiguring any portion of shelf 108. Such a configuration is a distinct departure from prior designs which typically employ welded structures for their shelves, making the same heavy and generally cumbersome when the same are installed, or periodically removed for cleaning.
[0079] It will also be recognized from the foregoing, that shelf 108 presents a highly modular design. Indeed, as one non-limiting example, shelf 108 may be readily adapted to a shelf having half of the length shown by remounting one of support arms 182 on upright support 106b, and utilizing shorter support bars 184. Thereafter, two deck panels (instead of the four shown) can then be snapped onto these shorter support bars 184.
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[0081] With reference now to
[0082] Adjustable plate 198 also includes a pin 206 which is received in one of a plurality of apertures 208 (see
[0083] For example, and turning now to
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[0085] Further, deck panel 180a also includes a d wire baffle support 230 for mounting a baffle plate thereto. Such a baffle plate may take on any form useful for directing air flow in a desired path. This wire baffle support 230 is slidable relative to deck panel 180a to allow for selective positioning of such a baffle plate.
[0086] The above introduced interlocking capability of deck panels 180a-d is achieved via interlocking features arranged adjacent opposed side edges of each deck panel 180a-d. In the example of deck panel 180a shown, these interlocking features include a plurality of tabs 220 adjacent one side edge which extend downwardly from bottom surface 212 as shown. These interlocking features also include a lip with a plurality of openings 222 arranged adjacent the other side edge as shown. Tabs 220 are received in openings 222 of an adjacent deck panel. Likewise, openings 222 receive tabs 220 of an adjacent deck panel. This interlocking feature ensures that adjacent deck panels cannot laterally move along support bars 184 relative to one another once interlocked. Although described as identical, it is also contemplated that end panels may be employed as the left-most and/or right-most panels in the row of interlocked deck panels. In the case of a right-most end panel, the same would omit the lip and openings 222 to provide a cleaner edge on the right most side of the shelf surface. In the case of the left-most end panel, the same would omit the tabs 220 for the same purpose.
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[0088] All references, including publications, patent applications, and patents cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
[0089] The use of the terms a and an and the and similar referents in the context of describing the invention (especially in the context of the following claims) is to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms comprising, having, including, and containing are to be construed as open-ended terms (i.e., meaning including, but not limited to,) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., such as) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
[0090] Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.