IMPACT MATERIAL PROCESSING DEVICE
20250099968 ยท 2025-03-27
Assignee
Inventors
Cpc classification
B02C13/20
PERFORMING OPERATIONS; TRANSPORTING
B02C13/185
PERFORMING OPERATIONS; TRANSPORTING
B02C13/2804
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An impact material processing device has a central impact mechanism arranged to rotate about a rotation axis and at least one stator extending circumferentially about the impact mechanism. Each stator has one or more openings through which material impacted by the impact mechanism can pass. A housing extends about the stator and between an upper plate and a base plate. Each stator is located within the housing and can be moved between a first position and a bypass position. In the first position a lower edge of one or more stator is on the base plate and an upper edge extends to at least an inside surface of the upper plate. In the bypass position the stator is moved to where the lower edge of the stator is lifted from the base plate to form a gap through which material entering the device can flow radially beyond the stator.
Claims
1. An impact material processing device comprising: a central impact mechanism arranged to rotate about a rotation axis; at least one stator extending circumferentially about the impact mechanism, the at least one stator having one or more openings through which material impacted by the impact mechanism can pass; a housing extending about the stator, an upper plate and a base plate, the housing extending between the base plate and the upper plate and wherein the at least one stator is located within the housing and can be moved between a first position where a lower edge of the at least one stator is on the base plate and an upper edge extends to at least an inside surface of the upper plate, and a bypass position where the at least one stator is moved to a position where the lower edge of the at least one stator is lifted from the base plate to form a gap through which material entering the device can flow radially beyond the at least one stator.
2. The impact material processing device of claim 1 including a lift mechanism connected to one or more of the at least one stator and arranged to raise or lower the one or more of the at least one stator from and back onto the base plate.
3. The impact material processing device of claim 2 wherein the at least one stator comprises a first stator and a second stator concentrically located about the rotation axis wherein the second stator surrounds the first stator.
4. The impact material processing device of claim 3 wherein the at least one stator comprises a third stator concentrically located about the rotation axis wherein the third stator surrounds the second stator.
5. The impact material processing device of claim 1 wherein one or more of the at least one stator comprises a screen provided with a plurality of holes which form the openings.
6. The impact material processing device of claim 1 wherein one or more of the at least one stator comprises a plurality of elongate elements that are circumferentially spaced from each other around the rotation axis which form the openings.
7. The impact material processing device of claim 1 wherein the central impact mechanism comprises a plurality of impact flails coupled to and extending radially from a central hub, the central hub being arranged to rotate about the rotation axis; and wherein at least one of the impact flails is capable of pivoting about a pivot axis which lies parallel to and is radially spaced from the rotation axis.
8. The impact material processing device of claim 3 comprising a second impact mechanism located between the first and second stators wherein the second impact mechanism is arranged to impact fragments of material passing through the first stator and accelerate the impact fragments of material onto the second stator.
9. A method of varying a degree of processing of material in an impact material processing device having: a central impact mechanism arranged to rotate about a rotation axis; at least one stator extending circumferentially about the impact mechanism; the at least one stator having one or more openings through which material impacted by the impact mechanism can pass; a housing extending about the stator, an upper plate and a base plate, the housing extending between the base plate and the upper plate; the method comprising moving the at least one stator between a first position where a lower edge of the at least one stator is on the base plate and an upper edge extends to at least an inside surface of the upper plate and a bypass position where the at least one stator is moved to a position where the lower edge of the at least one stator is lifted from the base plate to form a gap through which material entering the device can flow radially beyond the at least one stator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0065] Notwithstanding any other forms which may fall within the scope of the Device as set forth in the Summary, specific embodiments will now be described, by way of example only, with reference to becoming drawings in which:
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DETAILED DESCRIPTION
[0081] With reference to the drawings an embodiment of the disclosed impact material processing device 10 (herein after device 10) comprises a central impact mechanism 12 arranged to rotate about a rotation axis 14 and a first processing stage 16 that includes the impact mechanism 12 and a first structure 18 that extends circumferentially about the impact mechanism 12. The first structure 18 has a first processing sector 20, and a first screening sector 22. The processing sector 20 extends for a first circumferential portion m of the first structure 18 and comprises an impervious surface 24. The surface 24 may be textured or smooth. The first screening sector is formed with a plurality of holes or gaps 26 and extends for a second circumferential portion s of the first structure 18. The impact mechanism 12 is operable to impact material against the first processing sector 20 and generate a flow of the impacted material to the first screening sector 22 through which at least a portion of the impacted material can pass. In one example m+s=360. In such an example Om may be in the order of 18030.
[0082] While the impervious surface may be textured or smooth, for the sake of ease of description herein after unless otherwise indicated the surface 24 will be described as and taken to be a textured surface 24. The textured surface 24 can take many forms and in general terms is a surface having a plurality of surface reliefs such as surface valleys, pits or grooves and/or surface elevations such as ridges, ribs, bumps, protrusions and projections; or other irregularities. However, in this embodiment and as seen most clearly from
[0083] Between the valleys 28 the surface 24 is a plurality of lands 34 that are flat with respect to the axis of rotation 14 so that every point on the lands 34 lie on respective land radii of the same length. That is, if the processing sector 20 were laid out flat as shown in
[0084] The valleys 28 are arranged in a generally uniform pattern of stacked circumferential rows R1, R2, R3, and R4. In rows R1-R3 the valleys 28 have respective axes 32 of the same length. However, in row R4 the valleys are of the shape of a hemi-ellipse and have a shorter axis 32. The number of rows of valleys in a processing sector 20 can vary and is dependent on the relative dimensions of the axes 32 and the overall height of the processing sector 30 in the direction of the axis 14. The ends of the valleys 28 in one row may, as they do in this embodiment, lie between the ends of adjacent valleys in an adjacent row.
[0085] In the embodiment shown in
[0086] This change in open area may be organized in relation to sets or groups of holes or gaps 26. That is, the holes/gaps 26 may be arranged in 2 or more sets or groups holes/gaps where the open area of the holes/gaps in the same set/group is the same, but the open area of holes in a different set/group is different. The number of holes or gaps per set need not be the same. For example, the first five holes 26 from the 12 o'clock position shown in
[0087] By having the holes 26 of the largest open area closest to the downstream end of the processing sector 20 with respect to the direction of rotation, the largest proportion of milled material is passed through the screening sector 22 per degree of rotation of the impact mechanism 12 at the beginning of its sweep across the screening sector 22.
[0088] This embodiment of the device 10 also has a second processing stage 35 comprising a second structure 36 extending circumferentially about and radially outward of the first structure 18. The second structure 36 has a second processing sector 38, and a second screening sector 40. The second processing sector extends 38 for a first circumferential portion of the second structure m and comprises a second impervious surface 42, which like the surface 24 can be either textured or smooth. The second screening sector 40 comprise a plurality of holes or gaps 44 and extends for a second circumferential portion s of the second structure 36. The circumferential portions m+s=360.
[0089] In this embodiment the structure and configuration of the second processing sector 38 and second screening sector 40 are the same as the first processing sector 20 and the first screening sector 22, respectively. That is the processing surface 42 is textured in the same way as the processing surface 24, having a plurality of valleys with mutually orthogonal axes of different length. Also, the holes/gaps 44 in the screening sector 40 have a same general arrangement as the holes 26 in the screening sector 22. Thus, the second screening sector 40 has sets or groups of holes in which for mutually adjacent sets in the direction of rotation of the impact mechanism 12 the open area of the holes is the sets progressively reduces.
[0090] Nevertheless, alternate embodiments are possible where the texturing of the first and second surfaces 24 and 42 is different from each other, and/or the shape and size distribution of holes in the respective first and second screening sectors are different from each other. For example, the processing surface 42 may have valleys of the same configuration as the valleys 28 on the surface 24 but orientated in a different direction. Alternately the textured surface 42 may be arranged to provide a finer degree of processing than the first surface 24 to produce smaller particles. An analogy would be using sandpaper of different grades for example a course grade and then a finer grade. The variations between the textured surfaces 24 and 42 may include the type of texturing for example relief texturing on the surface 24 and elevation texturing on the surface 42. Also one of the surfaces 24, 42 may be smooth with the other being textured.
[0091] The respective processing sectors 20, 38 and the screening sectors 22, 40 are circumferentially offset from each other. The circumferentially offset is such that every and any radius from the rotation axis passes through at least one of the first and second processing surfaces 24, 42. Said in another way, the second processing sector 38 extends circumferentially for at least the full extent of the first screening sector 22. The second processing sector 38 may also extend circumferentially beyond each of the axial edges of the first screening sector 22. Therefore, in embodiments of the disclosed device s+s360.
[0092] The impact mechanism 12 is provided with a plurality (in this instance six) radially extending flails or hammers 46. Each hammer 46 is coupled to a common central hub 48 which rotates about the rotation axis 14. The hammers 46 are provided with bifurcated arms 50 which are pivotally coupled about respective bolts or pins 52 to the hub 48. This enables the hammers 46 to swing if impacted by a hard foreign object which enters mill to minimize the likelihood of major damage.
[0093] Each hammer 46 has an outer axial edge 54 which extends parallel to the rotation axis for a length marginally smaller than the depth of the mill. This enables the provision of a small clearance between the upper and lower radial edges of the hammers 46 and an annular plate 56 at one axial end of the mill and base plate 58 at an opposite axial end. An inner circumferential edge of the annular plate 56 forms a feed opening 60 for the mill 10.
[0094] The axial edge 54 is formed with a plurality of spaced apart grooves or flutes 61 the purpose of which is to assist in fragmenting elongated material such as straw that may enter the feed opening 60. An impact side 64 of the hammers 46 is substantially planar and lies in the axial plane. A trailing face 66 of the hammers is scalloped. The purpose of this is to balance the impact mechanism 12. In this regard the hammers 46 extend in an axial direction higher than the hub 48. In the absence of the scalloping the center of gravity of the impact hammers 46 would be axially offset from the center of gravity of the hub 48 which may lead to instability together with increased bearing wear and heat generation. However other balancing techniques could be used such as the addition of weights.
[0095] A second impact mechanism 68 is located between the first and second structures 18, 36. The purpose of the second impact mechanism 46 is to impact fragments of material passing through the holes 26 and the first screening sector 22, and also accelerate this material onto the second processing surface 42.
[0096] The second impact mechanism 68 comprises a plurality of impact elements 70 that are arranged in a circle in between the first and second structures 18, 36. Each of the elements 70 is in the form of a metal bar. In various embodiments each element 70 may have a square or rectangular cross section. However, in the illustrated embodiment at least one of element 70 has two flat surfaces 72 and 74, and a curved surface 76 that extends between the flat surfaces 72 and 74.
[0097] The first flat surface 72 may lie parallel to, or within 20 degrees of the parallel, to a radial direction of the mill. The second flat face 74 forms an acute angle with the first flat face 72 and lies on a radially inner side of the impact element 70.
[0098] In one embodiment the second impact mechanism 68 can be arranged to rotate with the impact mechanism 12 about the rotation axis 14. However, in an alternate embodiment the second impact mechanism 68 can be arranged to rotate in the opposite direction to the impact mechanism 12.
[0099] The general operation of the device 10 is as follows. Feed material such as chaff which is a mixture of materials having different particle size, shape, hardness and moisture content, for example small pieces of straw, husks, and seeds enters the device 10 through the feed opening 60. This material is impacted and accelerated in a radially outward direction by the impact mechanism 12 and in particular the hammers 46. The impact by the hammers 46 by itself may fragment the material. In any event material that is radially aligned with the first processing sector 20 is impacted against the first processing surface 24 to cause further fragmentation.
[0100] The material may be subject to multiple impacts by the hammers 46 and/or the first processing surface 24. The number of impacts will be dependent in part on the relative location of entry of the material with reference to the leading and trailing edges of the processing surface 24.
[0101] The impact mechanism 12 creates a flow of material that has been impacted against the surface 24 to flow to the first screening sector 22. This impacted material passes through the holes/gaps 26 in the first screening sector 22 into the second processing stage 35. The impacted material may be further fragmented by impacts with the hammers 46 and the solid or structural parts of the screening sector 22 between the holes 26 while in the region of the device 10 circumscribed by the first screening sector 22.
[0102] When the device 10 is used in relation to chaff it is believed that the structure of the processing sector 20 and the processing surface 24 may induce a differential flow of material depending on the material type leading to different residence time is within the processing sector. In particular it is believed that straw particles may flow along the lands 34 and across the edges 37 of the valleys 28, while seeds in the chaff may predominantly impact in the valleys 28. Consequently, it is believed that the seeds would travel more slowly and therefore have higher residence time within the processing sector than the straw.
[0103] After exiting the first processing stage 16 through the first screening sector 22, the impacted and fragmented material then enters the second processing stage 35. The second processing sector 38 is radially aligned with the first screening sector 22. Therefore, the material entering the second processing stage 35 may be impacted by the impact elements 70 or otherwise impacted directly against the second processing surface 42. There may of course be multiple impacts of material against the impact elements 70 and the second processing surface 42 as the material traverses circumferentially towards the second screen stage 40.
[0104] The device 10 may be mounted so that the rotation axis 14 is horizontal. In that event a chute may be provided to assist in guiding material into the feed opening 60.
[0105] In an alternative arrangement, embodiments of the disclose device 10 may also be used in pairs rotating on vertical axes 14 and mounted on a combine for processing chaff as described for example in international publication number WO 2018053600 (Berry) or WO2014/127408 (Berry Saunders) the contents of which is incorporated herein by way of reference. Both of these publications describe a combine having a straw chopper for chopping a straw stream produced by the harvester, and a pair of weed seed devitalization devices or mills.
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[0108] The small diameter pulley 114 is mounted on a jack shaft that receives drive from the combine PTO. The drive system 110 imparts this drive to the chopper 118 and the devices 10. In order to do this at a minimum the drive system 110 may utilize a single belt 130 that engages and runs around the large diameter output pulley 116 the small diameter pulley 124 on the input shaft of the straw chopper 118 and the device input pulley 126. Idler pulleys 132 and 134 are located about the run of the belt 130 and are adjustable so as to vary the degree of wrap of the belt 130 about one or more of the pulleys 116, 122 and 126.
[0109] Having the single common belt 130 in the drive system 110 has the advantage and benefit of moving the belt path out of the way of the combine tyres so that narrow tyre centers can be used. A further potential advantage is a reduction of the number of components and load sharing on the belt 130.
[0110] The drive system 110 may also include a second belt 136 that runs about and engages a small diameter outlet pulley 138 mounted on a jack shaft on the inside of the pulley 116 and the large diameter pulley 122 on the driveshaft of the chopper 118.
[0111] When the drive system 110 includes the second belt 136 the pulleys 124 and 122 mounted on the chopper shaft can be selectively disengaged from each other so that they can rotate independently of each other about the chopper drive shaft axis.
[0112] Therefore, when the drive system 110 includes only the larger belt 130 both the chopper and the devices 10 are provided with torque/drive from the combine PTO driven by one and the same belt by that single belt. The rotation speed of the blades of the chopper 118 can in this instance be varied by moving the belt 130 from the small diameter pulley 124 to the large diameter pulley 122. However, when the drive system 110 also incorporates the second belt 136 which runs around the large number pulley 122 then a selector or mechanism (not shown) can be operated to rotationally disengage the small diameter pulley 124 so that it freely spins on the chopper drive shaft.
[0113] In a further variation the pulley 126 can be coupled to a corresponding drive shaft in a manner so that it can be selectively engaged or disengaged with the drive shaft. This can be achieved using known suitable mechanical devices such as bearings and gears; or a spline arrangement. In this way if desired drive to the devices 10 can be effectively turned off in which case the pulley 126 but the shaft on which is mounted does not.
[0114] In the particular embodiment shown in
[0115] It should be realized the form of the transmission system 128 is inconsequential to the nature structure and functionality of the drive system 110. For example, the transmission system 128 can be replaced by a driveshaft which is driven by the pulley 126 and connects through gears to rotate the impact members 12 and elements 70 of the devices 10.
[0116] Now that an embodiment has been described, it should be appreciated that the mill maybe embodied in many other forms. For example, the textured surfaces may be formed with valleys or recesses of different shape to the elliptical type valleys depicted. Also, each textured surface may have a plurality of valleys recesses of different shape and configuration for example the textured surface 24 may comprise hemispherical and elliptical recesses, or triangular and rectangular recesses, or hemispherical, rectangular and hexagonal recesses. Additionally, each processing stage may have more than one processing sector and more than one screening sector. For example, in one arrangement one processing stage may have two processing sectors extending each for 90 interleaved with two screening sectors each extending for 90. Also, in another variation the hammers 46 may be fixed rather than pivoted to the hub 48 and thus not act as flails but rather simple hammers or paddles. The hammers 46 may be fixed by way of respective single arms rather than the bifurcated arms 50 shown in the present drawings. The trailing face 66 of the hammers 46 can be formed as a planar surface, rather being is scalloped. The outer axial edge 54 of the hammers 46 can be substantially straighter of than having the flutes 61.
[0117] The first and second screening sectors 22, 40 can be formed in a number of different ways. For example, they can be formed as mesh like screens having for example holes or gaps formed between intersecting elements such as wire, or holes punched in a plate material. Alternately the screening sectors 22, 40 may be in the form of a plurality of elongate elements such as bars or rods that are circumferentially spaced from each other around the axis 14. The elongate elements may be orientated generally parallel to the axis 14, though in other embodiments they may be inclined to the axis 14. The elongate elements may for example have a circular or rectangular cross section, with the holes/gaps 26, 44 being in the form of gaps between mutually adjacent elongate elements. The elements may be solid, such as a solid bar or rod; or can be formed from plates which are roll formed or bent. In the latter instance the elements may have a combination of flat and curved surfaces.
[0118] The structures 18 and 36 in the device 10 are stators against which the material is impacted. The degree of processing by the device 10 can be varied by vertically moving one or both of the structures18 and 36 so as to extend at least partially above the plate 56 and thereby leave a corresponding gap between the bottom of the structures 18 and/or 36 and the base plate 58. This gap provides a flow path for the material entering the device 10 to pass to a housing which extends circumferentially about the outermost structure 36 and is provided with an outlet for the processed material. It is believed that only a small gap is required to substantially bypass the processing otherwise provided by the device 10. That is because the gap will produce or form a low-pressure zone to which the material entering through the inlet 60 will preferentially flow. A small scissor lift mechanism located on the plate 56 at diametrically opposed locations can be connected to one or both of the structures 18/36 to raise or lower the structures 18/36 from and back onto the base plate 58.
[0119] Indeed it should be recognized that this structure and method for bypassing or otherwise enabling a modification of the degree of processing performed by the device 10 can also be applied to other types of impact devitalization systems and devices including in particular, but not limited to, the multistage hammer mill in the above referenced Berry document WO 2018053600. To this end references made to enclosed
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[0121] Yet a further possible variation of the impact mechanism 68a is shown in
[0122] Using hollow elements 70a provides the benefits of saving weight, cost and critically reducing the moment of inertia. The elements 70a may be coated with laser cladding of tungsten carbide matrix to provide increased wear protection. A possible manufacturing sequence is to first form the hollow elements 70a with the desired profile, clad with the tungsten carbide matrix and then laser cut to form the keys for receiving the ring 71. The lower end of the elements 70a and then fixed to the base plate 58 and subsequently the ring 71 and keys 73 are fitted into the channels 75 at the upper ends of the elements 70a. The ensemble of the base plate 58, elements 70a and ring 71 are placed on a rotational balancing machine and holes 77 drilled if and when necessary in the ring 71 including the keys 73 to achieve rotational balance.
[0123] It should of course be understood that this form of impact mechanism 68a may of course be used in seed devitalization devices and systems other than those specifically described in this specification. For example, the impact mechanism 68a may be utilized in the multistage hammer mill described in the above referenced Berry document. Specifically, with reference to
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[0125] Embodiments of the disclosed device 10 may include further structural and operational modifications as well as facilitate the incorporation of various sensors to enable monitoring of the performance of the device 10 as well as a harvester on which it is mounted. Information obtained from the sensors may also be used to automatically modify the device 10 or harvester performance. Some of these are briefly discussed below. [0126] A gate or trapdoor or other sample system or device may be provided at or upstream of the inlet/feed opening 60 of the device(s) 10 that can be opened and closed or otherwise operated for example by an actuator controlled from a cabin of the harvester for capturing a sample of chaff prior to flowing into the inlet 60. Alternately automatic sampling may be incorporated. Capturing a sample of the chaff enables monitoring or measurement of grain loss in the separating system of the combine. When a trapdoor is incorporated it may lead to: a small receptacle for holding a sample for later testing; or alternately, feed the sample to an on-board measurement system that may make real time measurements of grain loss against samples collected at an upstream end of an associated shaft/straw separation system (e.g., a thresher). The measurement system may include an optical or vision-based system for comparing upstream and downstream samples. Information obtained from such measurements may be used for automatically adjusting header parameters of the combine via a control system that may also include artificial intelligence processing. [0127] A sample of the chaff processed by the device 10 could also be taken at the device outlet and compared with sample taken at or prior to the inlet 60. These samples may be compared to give a measurement of the degree of processing/milling and in particular weed seed devitalization provided by the device 10. In turn this can be compared to a prescribed target and communicated to an in-cabin monitoring and control system, or an autonomous control system. In either case the control system may be arranged to effect a change in the configuration or operational characteristics of the device 10 to achieve a target degree of processing/weed seed devitalization. For example, the control system may be arranged to vary one, or a combination of any two or more of: [0128] the speed of rotation of the impact mechanism 12 and elements 70; [0129] torque delivered to the impact mechanism 12 and elements 70; [0130] travel speed of the combine.
[0131] Data or information obtained from the above sampling and analysis may be used in conjunction with other information system such as: forward speed of the combine harvester to which the device 10 and choppers are mounted; and GPS data; to calculate the amount of material processed by the device 10 and associated combine harvester including geographically tagging the data. Other possibilities include weed mapping with the volume or density of weeds obtained either through the sampling of the material before and after being processed by the device 10 using samples for example obtained through the trapdoors, or by optical detection of weeds via detectors on the combine immediately prior to cropping and tagging this to corresponding GPS data. Biomass mapping is also possible for example by use of torque sensors to sense or measure the torque delivered to the device 10. This may be beneficial in terms of different business or revenue models for commercialization of the system 40 and/or combine harvester in enabling for example lease payments/charges being made on the basis of the calculated amount of material processed by the combine harvester.
[0132] It will also be appreciated that the above described methods and systems for sampling can be applied to other forms of mill and hammer mill type seed devitalization system such as those described in the Berry Saunders; and, Berry documents referred to in this specification.
[0133] In the claims which follow, and in the preceding description, except where the context requires otherwise due to express language or necessary implication, the word comprise and variations such as comprises or comprising are used in an inclusive sense, i.e. to specify the presence of the stated features but not to preclude the presence or addition of further features in various embodiments of the device and method as disclosed herein.