WINDING ASSEMBLY WITH MESH DRIVE LINKAGE
20250100769 ยท 2025-03-27
Inventors
Cpc classification
B60P7/0838
PERFORMING OPERATIONS; TRANSPORTING
B65B7/2842
PERFORMING OPERATIONS; TRANSPORTING
B65B13/22
PERFORMING OPERATIONS; TRANSPORTING
B65D71/0088
PERFORMING OPERATIONS; TRANSPORTING
B65D2571/00055
PERFORMING OPERATIONS; TRANSPORTING
B65D71/0096
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Embodiments relate to a winding assembly (16) comprising: a tensioner (37) to which a tensioning line (10) is engageable; an interface (19, 19B) configured to receive actuation force; and a drive linkage (18, 18A, 18B, 42, 42A, 42B) coupling actuation of the interface (19, 19B) to motion of the tensioner.
Claims
1. A winding assembly comprising: a tensioner to which a tensioning line is engageable; an interface configured to receive actuation force; and a drive linkage coupling actuation of the interface to motion of the tensioner, wherein the drive linkage is a mesh drive linkage.
2. The winding assembly of claim 1, wherein the mesh drive linkage comprises a lever-actuatable driver, and wherein the tensioner comprises a tensioner drive input directly or indirectly coupled to the driver via meshing, and actuated by the lever-actuatable driver.
3. The winding assembly of claim 2, wherein at least one of the lever-actuatable driver or the tensioner drive input is a sprocket or a gear.
4. (canceled)
5. (canceled)
6. The winding assembly of claim 3, 4, or 5, wherein the lever-actuatable driver is a first gear and the tensioner drive input is a second gear, and wherein at least one of the first and/or the second gear is movable out of meshing with the other to release the tensioner.
7. The winding assembly of claim 6, comprising a tactile user control connected to a mechanism to cause the de-meshing.
8. (canceled)
9. The winding assembly of claim 1, wherein an angular distance from a home position of the tensioner to a tensioning position of the tensioner is a reflex angle.
10. The winding assembly of claim 1, wherein the interface is rotatable about an input axis of rotation extending through a fulcrum body, and wherein the input axis is an upwards axis.
11. The winding assembly of claim 10, wherein the tensioner is rotatable about a tensioner axis of rotation different from the input axis of rotation.
12. The winding assembly of claim 11, wherein the tensioner axis of rotation is a lateral axis.
13. (canceled)
14. (canceled)
15. The winding assembly of claim 1, wherein the interface comprises a lever, comprising a fulcrum body and an elongate handle extending from the fulcrum body, and wherein the lever is actuatable by a handsuitable for hand actuation.
16. The winding assembly of claim 15, comprising a retainer configured to be engaged following actuation of the lever in a first, tensioning direction, to prevent movement of the lever in a second, opposite direction, wherein the retainer is in the form of a handle retainer or downstream retainer, configured to engage following actuation of the lever in the first, tensioning direction, to prevent movement of the lever in the second, opposite direction, wherein if the retainer is a handle retainer the engagement is with the elongate handle of the lever, and wherein if the retainer is a downstream retainer the engagement is downstream of the elongate handle of the lever.
17. The winding assembly of claim 15, wherein the lever has a stroke length associated therewith, wherein actuation of the lever by a single stroke length in a tensioning direction mayactuates the tensioner from the tensioner's home position to the tensioner's tensioning position.
18. (canceled)
19. The winding assembly of claim 1, wherein the tensioner is configured to receive the tensioning line therethrough, wherein the tensioner is rotatable by the interface via the mesh drive linkage, and wherein the rotation of the tensioner winds the tensioning line around the tensioner.
20. The winding assembly of claim 19, wherein the tensioner comprises a slotted spindle.
21. (canceled)
22. The winding assembly of claim 1, comprising a drum axle configured to receive a drum from which the tensioning line is un-windable and to which the tensioning line is windable.
23. The winding assembly of claim 22, wherein the drum axle comprises an urger to bias the drum fitted to the drum axle in a winding direction.
24. A winding assembly comprising: a tensioner to which a tensioning line is engageable; an interface configured to receive actuation force, wherein the interface comprises a lever, wherein the lever has a stroke length associated therewith, wherein actuation of the lever by a single stroke length in a tensioning direction actuates the tensioner from a home position of the tensioner to a tensioning position of the tensioner, wherein an angular distance from a home position of the tensioner to a tensioning position of the tensioner is a greater angle than an angular distance of the single stroke length of the lever; and a drive linkage coupling actuation of the interface to motion of the tensioner, wherein the drive linkage is a winding mechanism.
25. A pallet lid comprising a winding assembly as claimed in claim 1.
26. The winding assembly of claim 25, wherein the mesh drive linkage comprises a driver, wherein the tensioner comprises a tensioner drive input directly or indirectly coupled to the driver via meshing, and actuated by the driver, wherein at least one of the driver or the tensioner drive input is a sprocket or a gear, and wherein the driver and the tensioner drive input are rotatable about different non-parallel axes of rotation.
27. The winding assembly of claim 24, wherein the an angular distance from the home position of the tensioner to the tensioning position of the tensioner is a reflex angle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0046] For a better understanding of various examples of embodiments of the present invention reference will now be made by way of example only to the accompanying drawings in which:
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS OF THE INVENTION
[0057]
[0058] The body 4 comprises an upper portion 7 shown formed by a plurality of plastics mouldings 8, but which could be formed as a single moulding. The body 4 further includes a lower portion 9 formed by a main plastics moulding.
[0059] The lid 1 includes four tensioning lines in the form of straps 10. Each tensioning line 10 is movable between a retracted condition within the upper portion 7, and an extended condition in which the tensioning line 10 extends from the upper portion 7. Each tensioning line 10 is provided at a respective side of the lid 1.
[0060] Each tensioning line 10 has a distal end to which an anchor 14 is attached. An anchor 14 can comprise a hook, loop or any other suitable attacher. In the extended condition of the tensioning lines 10, the anchors 14 can be secured to the pallet 3. As shown in
[0061] When the anchors 14 are secured to the pallet 3, as shown in
[0062] Only two of the tensioning lines 10 are visible in
[0063]
[0064] The winding assembly 16 comprises a drum axle 13 configured to receive the drum 12 from which the tensioning line 10 can be unwound when in use, and to which the tensioning line 10 can be re-wound when not in use.
[0065] The drum axle 13 may comprise an urger (hidden from view), such as a spring connected at one end to the drum axle 13 and at the other end to the drum 12. The urger rotatably biases the drum 12 in a winding direction to wind the tensioning line 10 on the drum 12, to move the tensioning line 10 to its retracted condition. For example, the urger may comprise a spiral spring.
[0066] The tensioning line 10 extends away from the drum 12 along a tensioning line channel 22 and through a tensioning line opening 24 in the lateral exterior of the winding assembly 16. The tensioning line channel 22 interconnects a drum cavity/the drum 12 with the tensioning line opening 24. The anchor 14 of the tensioning line 10 may be oversized relative to the tensioning line opening 24 so that the distal end of the tensioning line 10 can be easily retrieved and is not swallowed by the winding assembly 16.
[0067] Each winding assembly 16 comprises a tensioner 37 in the form of a slotted spindle 40. The tensioner 37 is actuated to pull the tensioning line 10 once the anchor 14 of the tensioning line 10 has been secured to the pallet 3.
[0068] The tensioner 37 is rotatably mounted in the winding assembly 16. The tensioner 37 spans across the tensioning line channel 22 and engages with the tensioning line 10.
[0069] The illustrated tensioner 37 is rotatable about a lateral, tensioner axis of rotation 62 perpendicular to the vertical axis of rotation of the drum 12. This ensures that the winding assembly 16 is low-height.
[0070] In
[0071] The lever 19 is operated by being pivotally moved about an input axis of rotation 61 from a rest position (
[0072] The illustrated tensioner 37 has a slotted spindle 40 defining a slot 38 through which the tensioning line 10 passes. The tensioner 37 is rotatably held in the winding assembly 16 by bearings 41A, 41B. By rotating the slotted spindle 40 after the tensioning line 10 has been anchored to the pallet 3, the tensioning line 10 is wound around the slotted spindle 40 which pulls any slack in the tensioning line 10 to tension the tensioning line 10.
[0073] The movement of the lever 19 from the rest position of the lever 19 to the end of the stroke length of the lever 19 rotates the slotted spindle 40 from a home position of the slotted spindle 40 to a tensioning position of the slotted spindle 40. This wraps the tensioning line 10 around the slotted spindle 40 to tension the anchored tensioning line 10. Only one stroke of the lever 19 is necessary.
[0074] When the slotted spindle 40 is at the home position, its slot 38 may be aligned with the direction in which the tensioning line 10 can be wound and unwound, to not resist pulling of the tensioning line 10 therethrough. The slot 38 may be parallel to the tensioning line channel 22. The slot 38 may face the tensioning line opening 24.
[0075] When the slotted spindle 40 is at the tensioning position, as shown in
[0076] The angular distance from the home position of the slotted spindle 40 to the tensioning position of the slotted spindle 40 may be a reflex angle. The lever 19 may have a stroke length of approximately 180 degrees (or a different, obtuse angle).
[0077] Only one stroke of the lever 19 (e.g., 180 degrees) is necessary to rotate the slotted spindle 40 by the reflex angle (e.g., 300 degrees). The mesh drive linkage has the necessary gear ratio to effect this single-stroke operation.
[0078] It would be appreciated that a tensioner 37 could be implemented in another manner than via a slotted spindle. For example, the tensioner could comprise an over-centre cam (not shown), rotatable to compress the webbing of a strap 10 against a reaction surface, such as a base of the tensioning line channel 22. As the nose of the cam approaches perpendicular to the reaction surface, the normal compressive force of the tensioning line 10 increases to create sufficient traction to drag the tensioning line 10 back in a tensioning direction. Once the nose of the cam has passed over-centre (nose passes perpendicular), the tensioning line 10 is tensioned. Further it is difficult to unwind the tensioning line 10 by pulling on the tensioning line 10 because pulling hard increases the friction.
[0079] For manufacturing optimisation, the tensioner 37 may be a drop-in part that is dropped into a tensioner-receiving channel 44 (a cavity in the winding assembly 16) during manufacture, to rest on the bearings 41A, 41B. A top housing part (not shown) may then be secured to the winding assembly 16 to enclose the tensioner 37 therein.
[0080] In
[0081] The driver sprocket 18 may be an integral part of the fulcrum body 21 of the lever 19. For example, the lever 19 may be comprised of an elongate handle 20 connected to a sprocket 18, defining a Class 2 lever. The mechanical advantage of the lever 19 is the radius of the distal end of the elongate handle 20 from the input axis of rotation 61, divided by the shorter radius of the driver sprocket 18 from the input axis of rotation 61.
[0082] The tensioner drive input sprocket 42 is coaxial with and connected to the slotted spindle 40. The tensioner drive input sprocket 42 may be integrally moulded with, or secured to, the slotted spindle 40. The tensioner drive input sprocket 42 can therefore rotate about the same bearings 41A, 41B as the tensioner 37.
[0083] The tensioner axis of rotation 62 of the tensioner drive input sprocket 42 is perpendicular to the input axis of rotation 61 about which the driver sprocket 18 rotates. Therefore, the drive loop 53 can comprise a quarter-twist to connect the axes.
[0084] Returning to
[0085]
[0086]
[0087] The catch 72 operates in the manner of a one-way gate that the lever 19 can enter but cannot leave without first undoing the catch 72. The catch 72 is implemented as a snap-fit catch 72.
[0088] The snap-fit catch 72 is in the path of the elongate handle 20. The elongate handle 20 pushes against the snap-fit catch 72 to deflect the snap-fit catch 72 away from its neutral undeflected position, for example by flexing the snap-fit catch 72. The axis of flex/rotation of the snap-fit catch 72 may be a lateral axis. When the elongate handle 20 passes an over-centre detent 74 of the snap-fit catch 72, the snap-fit catch 72 toggles into engagement with the elongate handle 20. The whole elongate handle 20 may be within the detent 74. The detent 74 is hook-shaped to create the over-centre actuation.
[0089] The elongate handle 20 is itself shaped to deflect the snap-fit catch 72 until the portion of the elongate handle 20 settles into the detent 74. As shown, the elongate handle 20 comprises a curved surface to deflect the snap-fit catch 72. Alternatively, the surface could be sloped and ramp-like. Likewise, the snap-fit catch 72 comprises a sloped and/or curved deflection surface for deflection by the elongate handle 20. The shape of the detent 74 of the snap-fit catch 72 may also match a portion of the cross-section shape of the elongate handle 20 (e.g., oval shaped in the FIGs).
[0090] As shown in
[0091] As shown in
[0092] To release the elongate handle 20 from the handle retainer 70, the user pushes (e.g., flexes) the catch 72 vertically with their finger, to separate the detent 74 from the elongate handle 20. The deflection surface of the catch 72 may function as the handle releaser by being sized to receive a user's fingertip.
[0093] This disengagement of the handle retainer 70 is sufficient to allow the urger of the drum axle 13 to pull the line 14 hard enough to rotate the tensioner 37 back to its home position, the back-rotation of the tensioner 37 causing rotation of the lever 19 back to its rest position. The tensioning line 10 is now slack which allows the user to separate the anchor 14 from the pallet 3 and retract the tensioning line 10.
[0094] It would be appreciated that a different type of handle retainer and/or handle releaser could be implemented than that shown, such as a manually operated latch arrangement.
[0095] The mesh drive linkage can also be varied.
[0096]
[0097] The mesh drive linkage may provide an interface: tensioner gear ratio of greater than 5:1 or greater than 10:1 or greater than 15:1. In an example implementation, eighteen turns of the interface turns the tensioner 37 by the required reflex angle from the home position to the tensioning position.
[0098] In order to prevent over-tensioning of the tensioning line 10 by the tool,
[0099] Although only
[0100] The parts 18, 42 (or 18A, 42A or 18B, 42B) of the mesh drive linkage may be injection moulded plastics parts. In an example implementation, the driver is a moulded worm drive 18B with a moulded recess 19B.
[0101] For manufacturing optimisation, the parts 18, 42 (or 18A, 42A or 18B, 42B) of the mesh drive linkage may be drop-in parts. The driver 18, 18A, 18B may be a drop-in part. For example, in
[0102]
[0103] The retainer 70 of
[0104] The retainer 70 is configured to engage with the lever 19 following actuation of the lever 19 in the first, tensioning direction (from the rest position of the lever 19 to the end of the stroke length of the lever 19), to prevent movement of the lever 19 in the second, opposite direction despite the bias force from the urger of the drum axle 13 biasing the lever 19 back towards its rest position.
[0105]
[0106] The catch 72 operates in the manner of a one-way gate that the spiral cam 76 can enter but cannot leave without first undoing the catch 72. The catch 72 is implemented as a spring-loaded catch 72.
[0107] As shown in
[0108] To release the elongate handle 20 from the retainer 70, the user pushes a releaser in the form of a release button 78 with their finger, to separate the catch 72 from the drop of the spiral cam 76. The release button 78 is sized to receive a user's fingertip.
[0109] This disengagement of the retainer 70 by the release button 78 may or may not be sufficient to allow the urger of the drum axle 13 to pull the line 10 hard enough to rotate the tensioner 37 back to its home position. Should the urger of the drum axle 13 not be powerful or consistent enough to cause rotation of the tensioner 37 to its home position, a return spring 82 can be provided.
[0110] One end of the illustrated return spring 82 is connected to the slotted spindle 40 and another end of the return spring 82 is attached to the housing of the winding assembly 16. The return spring 82 is wrapped around the slotted spindle 40. The return spring 82 is configured to bias the tensioner 37 back to its home position upon actuation of the release button 78.
[0111] If the handle 20 is connected to the slotted spindle 40 via a non-slip drive linkage, then the return spring 82 is able to simultaneously bias the tensioner 37 back to its home position and the lever 19 to its rest position. Otherwise, a separate return spring may be provided for the lever 19 at the cost of an increased part count.
[0112] In other implementations, the return spring 82 could be connected to another part of the tensioner load path connecting the handle 20 to the rotation of the slotted spindle 40.
[0113] In some examples, a return spring 82 of the type described in relation to
[0114] The tensioning line 10 is now slack which allows the user to separate the anchor 14 from the pallet 3 and retract the tensioning line 10.
[0115] The release button 78, the catch 72, and optionally the spring 80, may be an integral part such as an integrally-moulded part. This obviates the need for a mechanism connecting the release button 78 to the catch 72, or multiple parts during manufacture.
[0116] For intuitive use, the release button 78 is an exterior part of the winding assembly. The release button 78 is adjacent the lever 19. The release button 78 is exposed at the upstanding side 5 of the lid 1 of
[0117] Since the part comprising the release button 78 is a high-wear item, it can be mounted above the driver 18 for ease of replacement. When a top cap (not shown) of the housing 4b is removed, the part is located at the top of the winding assembly 16 and can therefore be picked out for replacement. This minimises the down-time of a damaged winding assembly 16, and promotes repair rather than replacement.
[0118]
[0119] In the illustrated example, the multi-link mechanism 84 is in the form of a parallel four-link mechanism 84, to linearise a motion of the release button 78 and keep the release button 78 facing a given direction between non-depressed and depressed positions of the release button 78.
[0120] The multi-link mechanism 84 comprises a crank 86, a rocker 88, and a connecting rod 90 supported by the crank 86 and rocker 88, wherein the release button 78 is supported by the connecting rod 90.
[0121] The crank 86 and rocker 88 may be pivotally connected to the housing 4b (not shown), for example to the top cap. Where the multi-link mechanism 84 is a four-link mechanism, the housing 4b would represent the fourth link in a free body diagram.
[0122] A first end of the crank 86 is pivotally supported by the housing 4b. A second end of the crank 86 pivotally supports the connecting rod 90. The connecting rod 90 may be pivotally supported by the crank 86 by a flexure bearing such as a living hinge.
[0123] The spring 80 may be connected to any appropriate location on the multi-link mechanism 84 to urge the release button 78 to its non-depressed position. For example, the spring 80 is shown as being connected to the crank 86.
[0124] A first end of the rocker 88 is pivotally supported by the housing 4b. A second end of the rocker 88 pivotally supports the connecting rod 90. The connecting rod 90 may be pivotally supported by the rocker 88 by a flexure bearing such as a living hinge.
[0125] The catch 72 may be located anywhere on the multi-link mechanism 84 that is aligned with the spiral cam 76 and which enables the spring 80 to urge the catch 72 towards the spiral cam 76. For example, the catch 72 is shown as being formed along the rocker 88.
[0126] A first end of the connecting rod 90 may be connected to the crank 86. A second end of the connecting rod 90 may support the release button 78. The rocker 88 may be connected between the first and second ends of the connecting rod 90. The second end of the connecting rod 90 may be cantilevered beyond the rocker 88.
[0127] The multi-link mechanism 84 may be movable in a horizontal plane. Therefore, additional height is not required to accommodate the multi-link mechanism 84.
[0128] As the handle 20 is turned from the rest position to its full stroke position, the spiral cam 76 slides against the catch 72 to rotate the multi-link mechanism 84 in a first direction resisted by the spring 80. When the full stroke position is reached, the spring 80 is able to actuate the multi-link mechanism in a second, opposite direction to engage the catch 72 with the drop of the spiral cam 76.
[0129] When the release button 78 is depressed by a user's digit while the handle 20 is at the full stroke position, the connecting rod 90 rotates the rocker 88 and the crank 86 in the first direction resisted by the spring 80. With sufficient depression of the release button 78, the catch 72 is lifted out of the spiral cam 76, enabling the handle 20 to spring back to its rest position.
[0130] When the user's digit is then removed from the release button 78, the spring 80 rotates the crank 86 in the second direction to actuate the multi-link mechanism 84 to return the release button 78 to its non-depressed position, and urge the catch 72 against the spiral cam 76. The multi-link mechanism 84 may be an integrally-formed part. The multi-link mechanism 84 may be integrally formed with the release button 76, catch 72, and spring 80.
[0131]
[0132] Although embodiments of the present invention have been described in the preceding paragraphs with reference to various examples, it should be appreciated that modifications to the examples given can be made without departing from the scope of the invention as claimed.
[0133] Features described in the preceding description may be used in combinations other than the combinations explicitly described.
[0134] Although functions have been described with reference to certain features, those functions may be performable by other features whether described or not.
[0135] Although features have been described with reference to certain embodiments, those features may also be present in other embodiments whether described or not.
[0136] Whilst endeavoring in the foregoing specification to draw attention to those features of the invention believed to be of particular importance it should be understood that the Applicant claims protection in respect of any patentable feature or combination of features hereinbefore referred to and/or shown in the drawings whether or not particular emphasis has been placed thereon.