INTEGRATED CIRCUIT PACKAGE AND METHOD OF MANUFACTURING THEREOF
20250105226 ยท 2025-03-27
Assignee
Inventors
Cpc classification
H01L25/16
ELECTRICITY
H01L25/50
ELECTRICITY
H01L23/50
ELECTRICITY
International classification
H01L25/16
ELECTRICITY
H01L25/00
ELECTRICITY
Abstract
An integrated circuit package is provided, including: a die having circuitry with one or more bond pads on a first surface of the die; a conductive supporting structure allowing connection to the die, the conductive supporting structure including a slot; and a passive component inserted into the slot of the conductive support structure, and a first terminal of the passive component is electrically connected to the conductive supporting structure and the circuitry of the die.
Claims
1. An integrated circuit package comprising: a die comprising circuitry and one or more bond pads on a first surface of the die; a conductive supporting structure allowing connection to the die, the conductive supporting structure comprising a slot; and a passive component inserted into the slot of the conductive supporting structure, wherein the passive component has a first terminal that is electrically connected to the conductive supporting structure and the circuitry of the die.
2. The integrated circuit package according to claim 1, wherein the passive component comprises a capacitor.
3. The integrated circuit package according to claim 1, further comprising a die paddle on which the die is mounted.
4. The integrated circuit package according to claim 2, further comprising a die paddle on which the die is mounted.
5. The integrated circuit package according to claim 3, wherein the passive component has a second terminal that is attached to the die paddle.
6. The integrated circuit package according to claim 3, wherein the conductive supporting structure has at least a part thereof that is attached to the die paddle.
7. The integrated circuit package according to claim 1, further comprising a clip bonded package that comprises a plurality of clip leads, wherein the conductive supporting structure comprises at least a first of the plurality of clip leads.
8. The integrated circuit package according to claim 7, wherein the slot comprises a hole passing through a surface of the first of the plurality of clip leads.
9. The integrated circuit package according to claim 3, wherein the slot comprises a hole passing through a surface of a first of a plurality of clip leads.
10. The integrated circuit package according to claim 9, wherein the first of the plurality of clip leads comprise a first surface and a second surface, wherein the first surface is positioned further from the die paddle than the second surface, and wherein the hole is formed in the second surface.
11. The integrated circuit package according to claim 5, wherein the plurality of clip leads has a first clip lead that comprises a first downset and a second of the plurality of clip leads comprises a second downset adjacent the first downset, wherein the passive component is inserted into the first downset and the second downset, and wherein the passive component has a first terminal that is electrically connected to the first of the clip leads and a second terminal of the passive component that is electrically connected to the second of the clip leads, wherein the bonding pads have a first bonding pad that is electrically connected to the first of the plurality of clip leads so as to provide a connection between the first terminal of the passive component and the circuitry of the die.
12. The integrated circuit package according to claim 7, wherein the plurality of clip leads has a first clip lead that comprises a first downset and a second of the plurality of clip leads comprises a second downset adjacent the first downset, wherein the passive component is inserted into the first downset and the second downset, wherein the passive component has a first terminal that is electrically connected to the first of the clip leads and a second terminal of the passive component that is electrically connected to the second of the clip leads, wherein the bonding pads have a first bonding pad that is electrically connected to the first of the plurality of clip leads to provide a connection between the first terminal of the passive component and the circuitry of the die.
13. The integrated circuit according to claim 11, wherein the conductive supporting structure has at least part thereof that comprises the second of the clip leads, and wherein the second of the clip leads is electrically connected to the die paddle.
14. A method of manufacturing an integrated circuit package, the method comprising: providing a die comprising circuitry and one or more bond pads on a first surface of the die; providing a conductive supporting structure allowing connection to the die, the conductive supporting structure comprising a slot; inserting a passive component into the slot of the conductive supporting structure; forming an electrical connection between a first terminal of the passive component and the conductive supporting structure; and connecting one of the bond pads of the die to the conductive supporting structure to form an electrical connection between the circuity and the first terminal of the passive component.
15. The method according to claim 14, comprising: providing a die paddle; and attaching the die and the conductive supporting structure to the die paddle.
16. The method according to claim 15, comprising attaching the second terminal of the passive component to the die paddle.
17. The method according to claim 14, wherein the integrated circuit package is a clip bonded package, wherein the method comprises: providing a plurality of clip leads; and connecting at least some of the plurality of clip leads to at least one of the bond pads of the die, and wherein the conductive supporting structure comprises a first of the plurality of clip leads.
18. The method according to claim 16, wherein the integrated circuit package is a clip bonded package, wherein the method comprises: providing a plurality of clip leads; and connecting at least some of the plurality of clip leads to at least one of the bond pads of the die, and wherein the conductive supporting structure comprises a first of the plurality of clip leads.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Some embodiments of the disclosure will now be described, by way of example only and with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0049] Embodiments will be described in more detail with reference to the accompanying Figures.
[0050] A first example embodiment of the integrated circuit package is described with respect to
[0051] Reference is made to
[0052] In this embodiment, the slot is a hole passing through a surface of the clip lead 335. Each of the clips 310, 315 is made of copper or another conductive material.
[0053]
[0054] Reference is made to
[0055] Reference is made to
[0056] Reference is made to
[0057] Reference is made to
[0058] Reference is made to
[0059] Conductive material is placed (at S410) at predefined locations on the die paddle 305, e.g. by printing. The conductive material may comprise solder or another type of material. At S415, the die 320 and the die 325 are attached to the die paddle 305 on the conductive material added at S410. The die 325may be referred to as the high electron mobility transistor (HEMT) die, whereas the die 320 may be referred to as the driver 320. The HEMT die 325 added at S415 may contain the GaN FET of a cascode FET.
[0060] At S420, conductive material is placed at predefined locations on the top surface of the die 325, e.g. by printing. At S425, field effect transistor is attached to the die 325 to complete the circuitry of die 325. The field effect transistor is attached on the conductive material added at S420. The field effect transistor may be a metal oxide semiconductor field effect transistor (MOSFET).
[0061] At S430, conductive material is placed on the surface of the FET. This surface forms the drain terminal of the cascode FET.
[0062] At S435, the clips are attached to the package 300. Some of the clips belonging to the first set of clips attach to the top surface of the FET. Others of the clips belonging to the second set of clips 315 attach to other printed surfaces of the die 325.
[0063] At S440, the component 350 is inserted into a slot 330 in the clip 335. The passive component 350 is then aligned with the surface of the copper clip 335, and the second terminal of the passive component is connected to the die paddle 305. At S445, solder is added to the clip 335 to attach the first terminal of the component 350 to the clip 335.
[0064] At S450, the wirebonding between the connection pads on the die 320, 325 and between the die 320 and ones of the clips is added. This step includes forming a connection between one of the connection pads 340 on die 320 and the clip 335. Reflow is performed as part of S450.
[0065] At S455, moulding is performed to provide the components of the die package 300 within a resin mold.
[0066] A second example embodiment of the integrated circuit package is described with respect to
[0067] Reference is made to
[0068] Reference is made to
[0069] Reference is made to
[0070] Reference is made to
[0071] Reference is made to
[0072] The insertion of the passive component 350 into the downsets allows for careful control of the solder amount used to solder each of the two terminals of the passive component 350. This reduces the probability of imbalanced solder on the two terminals of the passive component 350. As a result, tombstoning during the reflow process may be prevented. Additionally, by providing the passive component 350 in the downsets, the downsets provide a housing for the passive component 350 before the curing or reflow process and so avoids the lead 515 being contaminated by solder spreading or splatter before the wirebonding process. In other words, since the solder is placed lower than the wirebond pad (i.e. in the downcut), the wirebond pad is protected from being penetrated by solder during reflow.
[0073] Reference is made to
[0074] The method includes the step of (at S635) attaching the clips to the package 500. The clips differ in this instance in that a half-cut, rather than a hole, is made in the clips for insertion of the passive component 350. At S640, solder is added to the half-cuts. At S645, the component 350 is placed in the half-cuts, such that it is laterally attached between the two clip leads 515, 520. The second terminal of the passive component 350 is then connected to the die paddle 305 via the clip lead 520.
[0075] The passive component 350 may comprise different types of electrical component, e.g. a resistor, capacitor, inductor. An example will be described with respect to
[0076] Reference is made to
[0077] Due to the use of the switch S.sub.X 745 and diode D.sub.X 750, the trade-off between reducing overshoot by increasing the capacitance of C.sub.X and reducing power losses is decoupled because the stored energy in C.sub.X can instead be utilized to power gate driver circuits instead of MOSFET channel dissipation.
[0078] The midpoint voltage, V.sub.M, is the drain voltage of the normally-off silicon MOSFET. The source terminal may be grounded by connecting the source terminal to the die paddle 305. The gate-source voltage (V.sub.gs) of the normally-on GaN device is equal to the negative of the midpoint voltage, V.sub.M such that V.sub.M=V.sub.gs. In the device shown in
[0079] When the cascode switching module turns off, the midpoint voltage, V.sub.M, increases (e.g. the midpoint voltage, V.sub.M, may increase to 25 V) such that the gate-source voltage of the normally-on GaN device 705 is low enough to turn off. The diode, D.sub.X, 750, allows current to flow to the capacitor C.sub.X 350 to charge to the midpoint voltage, V.sub.M, level (minus the diode voltage drop). Hence, the diode, D.sub.X, allows energy harvesting. In addition, the diode, D.sub.X 750, and the capacitor, C.sub.X, clamp the midpoint voltage, V.sub.M, and prevent the normally-off silicon MOSFET 720 from avalanching.
[0080] Specifically, when the MOSFET 715 is turned off and V.sub.M>(V.sub.gs,th), the voltage of the midpoint, V.sub.M, starts to increase until it goes beyond the predetermined voltage (V.sub.gs,th) up to a level depending on the package parasitic inductance and as dictated by the respective parasitic capacitances of the GaN and MOSFET devices 705, 715.
[0081] The potential V.sub.M overshoot gets significantly reduced by the capacitor, C.sub.X, and thus limits the MOSFET 715 voltage rise and hence, the risk of MOSFET avalanche. As C.sub.X is realized as an off-chip device, its capacitance can be much larger than an integrated capacitor (e.g., the capacitance may be 1 uF for an off-chip capacitor rather than 1 nF for an integrated capacitor) without the concern of efficiency compromise.
[0082] To switch the normally-on GaN device 705 off, the midpoint voltage, V.sub.M, must exceed V.sub.gs,th . This means that the midpoint voltage, V.sub.M, will increase to at least V.sub.gs,th (in practise, it may go a bit higher than V.sub.gs,th ). The capacitor, C.sub.X, may therefore charge to approximately V.sub.gs,th , although it may be a bit lower due to the voltage drop of the diode, D.sub.X, 750 (which may be about 0.7 V). The charged energy of the capacitor, C.sub.X, can be recycled to power the gate driver 710 operation instead of generating losses on the MOSFET 715 turn-on channel. By this mechanism, a gate driver power source V.sub.X is internally generated, and the trade-off between reducing overshoot by increasing the capacitance of C.sub.X 350 and increasing power losses is decoupled.
[0083] The cascode switching module can be used for some resonant converter applications (e.g., an LLC converter). To avoid undesired turn-on of the GaN device 705 when its drain voltage is oscillating, a bidirectional switch S.sub.X 745 and a resistor R.sub.3 760 are used in the gate driver 710. The resistor 760 is connected between the voltage midpoint V.sub.M 120 and the switch S.sub.X 745. When the switching node V.sub.M (i.e., the drain of the GaN device 705) is purposefully oscillating and its voltage is lower than the gate driver power source V.sub.X, the switch S.sub.X 745 is turned on to provide a curtain voltage for the middle point V.sub.M 720 and thus the GaN device 705 is in an off-state. The resistor R.sub.3 760 limits the discharging current from the capacitor C.sub.X 350 to the voltage midpoint V.sub.M 720 and subsequently, the switch controller 745 turns off the switch S.sub.X 745. The switch S.sub.X 745 limits the midpoint voltage, V.sub.M, drop when the cascode switching module 700 is used in a resonant application as the drain voltage can oscillate, thus preventing the switching cascode module 700 from turning on while undesired.
[0084] Alternatively, the switch S.sub.X 745 is systematically turned on just after the turn-off of the cascode devices to maintain a minimum midpoint voltage V.sub.M 720 and thus prevent unexpected turn-on of the GaN device 705 due to switching node oscillations. The current capability of switch S.sub.X 745 is limited by the series resistor R.sub.3 760 (or by the on-state resistance of the switch S.sub.X 745) to avoid a rapid discharging of the gate drive power V.sub.X. If the switch S.sub.X 745 current exceeds a preset level and/or if the gate driver power source voltage V.sub.X or the midpoint voltage V.sub.M 720 drops below a preset level (e.g. 7V for V.sub.X, or 5V for V.sub.M), the switch S.sub.X 745 is immediately turned off to stop the action of opposing midpoint voltage V.sub.M drop which leads to the undesired turn-on of the cascode module 700.
[0085] A large negative current may flow within the cascode switching module when the current transitions from one cascode switching module to another or in bidirectional converters. In such case, this current will drop the midpoint voltage V.sub.M. The switch S.sub.X 745 current is limited so that the unavailable midpoint voltage V.sub.M drop in such situations does not lead to the discharge of the capacitor C.sub.X 350. The switch S.sub.X 745 will be turned off before turn on of the normally-off silicon MOSFET 715.
[0086] As the gate driver power source V.sub.X is an internal power rail, when used in a larger module, it features innate galvanic isolation between the low-voltage microcontroller and the high-voltage power stage of an application because the PWM signal of the cascode switching module is the only connection between a microcontroller, MCU, and the cascode switching module. This greatly improves safety levels (including human body touch) and simplifies hardware implementation. As no external power source is needed and the parasitic capacitance between different grounds is substantially reduced, the gate driver CMTI performance is significantly improved.
[0087] A Zener diode V.sub.Z 765 is connected in parallel to the capacitor C.sub.X 350. The Zener diode 765 may be formed within the same package as the normally-on GaN device 705 and the normally-off MOSFET 715, or may be an external component placed in parallel to the capacitor C.sub.X 350. If the consumption of the gate driver 715 is insufficient to absorb the leakage current from the GaN device 705, then integrated Zener diode V.sub.Z 765 limits the voltage on the capacitor C.sub.X 350 (i.e., the gate driver power source voltage V.sub.X). This is also beneficial to clamp the midpoint voltage V.sub.M 720 spikes.
[0088] In the example module of
[0089] Since the CX 350 is discrete and is quickly charged in nano-second range during the turn-off mode of the MOSFET 715, package parasitic inductance and quick charging loop should be minimized. By implementing the discrete capacitor CX 350 as part of the package 300, 500, the package parasitic inductance and charging loop may be minimised, so as to avoid comprising the product performance.
[0090] In some embodiments, the passive component 350 may be provided in a different type of conductive supporting structure of the package other than a clip lead.
[0091] Reference is made to
[0092] The package 800 comprises a supporting structure 825 that is connected to a base plate 820. The supporting structure 825 may be connected to an insulating pad 815 on the base plate 820. The passive component 350 is inserted into a slot formed in a surface of the supporting structure 825. The passive component 350 is soldered on a first terminal so as to form an electrical connection between the first terminal and the supporting structure 825. The supporting structure 825 is connected by a wire 835 to the connection pad 840 on the surface of the die 830 so as to form an electrical connection between circuitry of the die 830 and the first terminal of the passive component 350.
[0093] In each of the above described integrated circuit packages 300, 500, 800, a conductive supporting structure is provided in which the passive component 350 is provided. In the first and second example embodiments, this structure takes the form of a clip lead 335, 515, whilst in the third example embodiment, this structure takes the form of a separate structure 810 independent of the leads. In each case, the passive component is part of an encapsulated or molded semiconductor package 300, 500, 800.
[0094] Reference is made to
[0095] At S910, a die, e.g. die 325 or die 830, is provided. The die comprises circuitry and one or more bond pads on a first surface of the die.
[0096] At S920, a conductive supporting structure is provided. The conductive supporting structure may be structure 825, clip lead 335, or clip lead 515. The conductive supporting structure is provided with a slot.
[0097] At S930, a passive component 350 is inserted into the slot of the conductive supporting structure. This step is illustrated at S445 and S645 in
[0098] At S940, an electrical connection between a first terminal of the passive component 350 and the conductive supporting structure is formed. This step is illustrated at S450 in
[0099] At S950, the one of the bond pads of the die provided at S910 is connected to the conductive supporting structure.
[0100] It would be appreciated that the embodiments have been described by way of example only.