REACTORS AND APPARATUS
20250100910 ยท 2025-03-27
Assignee
Inventors
- Olivier Lefebvre (Singapore, SG)
- Orlando Garcia Rodriguez (Singapore, SG)
- Ng Joyslin Tee (Singapore, SG)
- Weichen Qin (Singapore, SG)
- Yuling Dong (Singapore, SG)
Cpc classification
C02F2103/343
CHEMISTRY; METALLURGY
International classification
Abstract
Disclosed herein are a reactor for removing a contaminant from a fluid, the reactor comprising a cathode comprising a sintered activated carbon filter, and an anode, and an apparatus for removing a contaminant from a fluid, the apparatus comprising at least one reactor as aforementioned, the inlet of the at least one reactor being in fluid communication with a fluid source containing one or more contaminants, a power supply connected to the cathode and anode, and a receptacle in fluid communication with the outlet of the one or more reactors. Also disclosed herein are a method of removing a contaminant from a fluid and use of a sintered activated carbon filter as defined herein for the removal of contaminant in a fluid in an electrochemical advanced oxidation process.
Claims
1. A reactor for removing a contaminant from a fluid, the reactor comprising: a cathode comprising a sintered activated carbon filter; and an anode.
2. The reactor of claim 1, wherein the cathode is configured to simultaneously function as a cathode and a filter.
3. The reactor of claim 1, wherein the anode is formed of boron doped diamond or a dimensionally stable anode.
4. The reactor of claim 1, further comprising a housing comprising an inlet and an outlet for the passage of a fluid through the reactor, wherein the cathode and anode are disposed within the housing.
5. The reactor of claim 1, wherein at least one of the cathode and anode have a hollow cross section.
6. The reactor of claim 1, wherein at least one of the cathode and anode has tubular structure having an outer surface and an inner surface, the inner surface defining a lumen.
7. The reactor of claim 6, wherein: (ai) the anode has a tubular structure having an outer surface and an inner surface, the inner surface defining a lumen, and the cathode is disposed within the lumen of the anode; or (aii) the cathode has a tubular structure having an outer surface and an inner surface, the inner surface defining a lumen, and the anode is disposed within the lumen of the cathode.
8. The reactor of claim 1, wherein the anode and cathode each have a substantially circular cross section.
9. The reactor of claim 1, wherein the cathode and anode are physically separated from each other by a distance of from about 0.1 cm to about 5 cm.
10. The reactor of claim 1, wherein one or more of the following apply: (bi) the sintered activated carbon filter has an average pore size of from about 0.1 m to about 3 m; (bii) the sintered activated carbon filter has a bimodal distribution of pore width, with micropores having a pore width of from about 0.5 nm to about 1.5 nm and mesopores have a pore width of from about 2 nm to about 15 nm; (biii) the sintered activated carbon filter has a surface area of at least about 200 m.sup.2/g.sup.1 (BET); (biv) the sintered activated carbon filter has an average pore volume of from about 0.2 cm.sup.3 g.sup.1 to about 0.4 cm.sup.3 g.sup.1; and/or (bv) the anode and cathode are each electrically connectable to a power source.
11. An apparatus for removing a contaminant from a fluid, the apparatus comprising at least one reactor according to claim 1, the inlet of the at least one reactor being in fluid communication with a fluid source containing one or more contaminants, a power supply connected to the cathode and anode, and a receptacle in fluid communication with the outlet of the one or more reactors.
12. The apparatus of claim 11, wherein the fluid source is a water source.
13. The apparatus of claim 11, wherein the fluid source is a gas source.
14. The apparatus of claim 11, wherein the one or more contaminants are selected from the group consisting of an organic compound, an inorganic compound, a heavy metal, and a pathogen.
15. A method of removing a contaminant from a fluid, said method comprising supplying the apparatus of claim 11 with a fluid comprising at least one contaminant such that the fluid enters through an inlet of the at least one reactor and is subjected to an electrochemical advanced oxidation process to remove the contaminant, such that the fluid passing through an outlet of the one or more reactors is a decontaminated fluid that has substantially none of the at least one contaminant present.
16. The method according to claim 15, wherein the at least one contaminant is adsorbed on to the sintered activated carbon filter and undergoes electrochemical treatment.
17. The method according to claim 15, wherein the fluid comprising at least one contaminant is continuously supplied to the apparatus.
18. The method according to claim 15, wherein the sintered activated carbon filter is continuously regenerated by the electrochemical advanced oxidation process.
19. The method according to claim 15, wherein the method does not comprise a step of adding an electrolyte to the fluid comprising at least one contaminant.
20. The method according to claim 15, wherein one or more of the following apply: (ci) the method comprises adding potassium sulphate, iron (II) sulfate, or a mixture thereof to the fluid comprising at least one contaminant; (cii) the fluid is continuously supplied to the apparatus at a flow rate of from about 5 mL/min to about 40 mL/min; (ciii) the electric potential applied to the cathode and anode is from about 3V to about 6V; (civ) the electrochemical advanced oxidation process is an electro-Fenton process; and/or (cv) the electrochemical regeneration cycle of the regeneration step is conducted for a period of from about 10 seconds to about 180 minutes.
Description
DRAWINGS
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DESCRIPTION
[0062] It has been surprisingly found that the reactors and apparatus disclosed herein provide a sustainable approach for treating hard-to-treat effluents. Without wishing to be bound by theory, the reactors and apparatus disclosed herein allow in-situ electrochemical regeneration of sintered activated carbon (SAC, which act both as an adsorption filter and as an electrode in the reactors and apparatus disclosed herein) to take place simultaneously as the treatment of effluents, thus enhancing their performance and ensuring their stable operation over time, while eliminating cleaning downtimes altogether.
[0063] Thus, in a first aspect of the invention, there is provided a reactor for removing a contaminant from a fluid, the reactor comprising: [0064] a cathode comprising a sintered activated carbon filter; and [0065] an anode.
[0066] In embodiments herein, the word comprising may be interpreted as requiring the features mentioned, but not limiting the presence of other features. Alternatively, the word comprising may also relate to the situation where only the components/features listed are intended to be present (e.g. the word comprising may be replaced by the phrases consists of or consists essentially of). It is explicitly contemplated that both the broader and narrower interpretations can be applied to all aspects and embodiments of the present invention. In other words, the word comprising and synonyms thereof may be replaced by the phrase consisting of or the phrase consists essentially of or synonyms thereof and vice versa.
[0067] In embodiments herein, the word comprising may be interpreted as requiring the features mentioned, but not limiting the presence of other features. Alternatively, the word comprising may also relate to the situation where only the components/features listed are intended to be present (e.g. the word comprising may be replaced by the phrases consists of or consists essentially of). It is explicitly contemplated that both the broader and narrower interpretations can be applied to all aspects and embodiments of the present invention. In other words, the word comprising and synonyms thereof may be replaced by the phrase consisting of or the phrase consists essentially of or synonyms thereof and vice versa.
[0068] As used herein, the singular forms a, an, and the include plural referents unless the context clearly dictates otherwise. The term plurality as used herein means two or more.
[0069] The term about as used herein can allow for a degree of variability in a value or range, for example, within 10%, within 5%, within 1%, within 0.5%, within 0.1%, within 0.05%, within 0.01%, within 0.005%, or within 0.001% of a stated value or of a stated limit of a range, and includes the exact stated value or range.
[0070] Any suitable material may be used as the cathode. For example, the anode may be formed from carbon-fibre brush, activated carbon, or sintered activated carbon. In certain embodiments, the cathode may be formed of a sintered activated carbon.
[0071] Any suitable size of the cathode may be used. For example, the cathode may have an effective geometrical area immersed in the fluid of 128 cm.sup.2.
[0072] Any suitable material may be used as the anode. For example, the anode may be formed from boron doped diamond or dimensionally stable anode mesh. In certain embodiments, the anode may be formed of a dimensionally stable anode mesh.
[0073] Any suitable size of the anode may be used. For example, the anode may have an effective geometrical area immersed in the fluid of 216 cm.sup.2.
[0074] In certain embodiments of the first aspect of the invention, the cathode may be configured to simultaneously function as a cathode and a filter. Without wishing to be bound by theory, this would allow in-situelectrochemical regeneration and removal of the contaminant from the fluid to take place simultaneously, thus enhancing the performance of the reactor and ensuring its stable operation over time, while eliminating cleaning downtimes altogether.
[0075] In certain embodiments of the first aspect of the invention, the reactor may further comprise a housing comprising an inlet and an outlet for the passage of a fluid through the reactor, wherein the cathode and anode are disposed within the housing. In such embodiments, the cathode and anode may be fixed within the housing.
[0076] In certain embodiments of the first aspect of the invention, at least one of the cathode and anode may have a hollow cross section. In such embodiments, at least one of the cathode and anode may have tubular structure having an outer surface and an inner surface, the inner surface defining a lumen. In one embodiment, the anode may have a tubular structure having an outer surface and an inner surface, the inner surface defining a lumen, and the cathode is disposed within the lumen of the anode. In another embodiment, the cathode may have a tubular structure having an outer surface and an inner surface, the inner surface defining a lumen, and the anode is disposed within the lumen of the cathode.
[0077] In certain embodiments of the first aspect of the invention, the anode and cathode may each have a substantially circular cross section.
[0078] In certain embodiments of the first aspect of the invention, the cathode and anode may be not in physical contact with each other. The cathode and anode may be physically separated from each other by any suitable distance. For example, the cathode and anode may be physically separated from each other by a distance of from about 0.1 cm to about 5 cm. For example, the cathode and anode may be physically separated from each other by a distance of about 2 cm.
[0079] Any suitable average pore size may be used for the sintered activated carbon filter. In certain embodiments of the first aspect of the invention, the sintered activated carbon filter may have an average pore size of from about 0.1 m to about 3 m. Any suitable method may be used to measure the average pore size. For example, the average pore size of materials disclosed herein may be determined using scanning electron microscopy.
[0080] In certain embodiments of the first aspect of the invention, the sintered activated carbon filter may have a bimodal distribution of pore width, with micropores having a pore width of from about 0.5 nm to about 1.5 nm and mesopores may have a pore width of from about 2 nm to about 15 nm. In further embodiments, the micropores may have a pore width of from about 0.55 nm to 1.33 nm. In further embodiments, the mesopores may have a pore width of from about 2.6 nm to about 10 nm.
[0081] In certain embodiments of the first aspect of the invention, the sintered activated carbon filter may have a surface area of at least about 200 m.sup.2/g.sup.1 (BET). For example, the sintered activated carbon filter may have a surface area of at least about 2000 m.sup.2/g.sup.1 (BET) or more.
[0082] The surface area of materials disclosed herein may be determined from nitrogen adsorption data using the Brunauer-Emmett-Teller (BET) method. See Brunauer, S. et al., J. Am. Chem. Soc. 1938, 60, 309-331, which is incorporated herein by reference.
[0083] Any suitable pore volume may be used for the sintered activated carbon filter. In certain embodiments, the sintered activated carbon filter may have an average pore volume of from about 0.2 cm.sup.3 g.sup.1 to about 0.4 cm.sup.3 g.sup.1. In further embodiments, the sintered activated carbon filter may have an average pore volume of from about 0.227 cm.sup.3 g.sup.1 to about 0.256 cm.sup.3 g.sup.1.
[0084] In certain embodiments of the first aspect of the invention, the anode and cathode may be each electrically connectable to a power source.
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[0087] As will be appreciated, the current invention may relate to any fluid that contains a waste product/contaminate suitable to be treated by the methods disclosed herein. For example, the fluid may be water, for example a domestic wastewater or, more particularly, the wastewater may be an industrial wastewater. Examples of domestic and industrial wastewaters that may be mentioned herein may be ones in which the contaminant may be an organic compound. The fluid may be a gas, for example, air comprising one or more contaminates, such as pollutants.
[0088] In a second aspect of the invention, there is provided an apparatus for removing a contaminant from a fluid, the apparatus comprising at least one reactor according to the first aspect of the invention, the inlet of the at least one reactor being in fluid communication with a fluid source containing one or more contaminants, a power supply connected to the cathode and anode, and a receptacle in fluid communication with the outlet of the one or more reactors.
[0089] In certain embodiments of the second aspect of the invention, the fluid source may be a water source. For example, the fluid source may be a wastewater source.
[0090] In certain embodiments of the second aspect of the invention, the fluid source may be a gas source. For example, the fluid source may be an air source.
[0091] Any suitable power source may be used in the reactor and apparatus disclosed herein.
[0092] The reactor and apparatus disclosed herein are suitable for performing an electrochemical advanced oxidation process to remove a contaminant from a fluid, such as wastewater (e.g. pharmaceutical wastewater).
[0093] In certain embodiments of the second aspect of the invention, the one or more contaminants may be an organic compound, an inorganic compound, a heavy metal (e.g. mercury, lead, chromium, cadmium, and arsenic), or a pathogen (e.g. a viral particle, bacterium, fungus or protozoan).
[0094] When used herein, the term substantially none is intended to refer to a reduction of the at least contaminant that is at least a 95% reduction, such as at least a 96.5% reduction, such as at least a 97% reduction, such as at least a 99% reduction, such as at least a 99.5% reduction, such as at least a 99.9% reduction, such as a 100% reduction of the contaminant compared to the original value within the fluid.
[0095] Any suitable flow rate of the fluid may be used in the method described above. For example, when the fluid is water, the water may be continuously supplied to the apparatus at a flow rate of from about 5 to about 40 mL/min, such as from about 8 to about 14 ml/min, such as from about 8 to about 10 mL/min.
[0096] As will be appreciated, the exact flow rate of the fluid may be changed to match the dimensions of reactor.
[0097] Any suitable current may be used to conduct the electrochemical advanced oxidation process. For example, the current may be from 1 to 30 mA/g, such as from 10 to 25 mA/g, such as from 15 to 18 mA/g, such as 16.6 mA/g. In embodiments of the invention, the electrochemical advanced oxidation process may be an electro-Fenton process.
[0098] As noted, the apparatus of the present invention may be regenerated. This occurs simultaneously to the adsorption of the at least one contaminate to the cathode by electrochemical treatment of the contaminant on the cathode. This is believed to occur through the in-situ electrochemical reduction of O.sub.2 on the cathode to produce H.sub.2O.sub.2, which further reacts with Fe(II) to generate hydroxyl radicals (.Math.OH), a strong and non-selective oxidant able to mineralize organic pollutants. Moreover, only catalytic amounts of Fe(II) are needed due to continuous regeneration at the cathode, thus avoiding the generation of sludge and therefore prolonging the performance of the reactor.
[0099] In a third aspect of the invention, there is provided a method of removing a contaminant from a fluid, said method comprising [0100] supplying the apparatus according to the second aspect of the invention with a fluid comprising at least one contaminant such that the fluid enters through an inlet of the at least one reactor and is subjected to an electrochemical advanced oxidation process to remove the contaminant, such that the fluid passing through an outlet of the one or more reactors is a decontaminated fluid that has substantially none of the at least one contaminant present.
[0101] In certain embodiments of the third aspect of the invention, the at least one contaminant may be adsorbed on to the sintered activated carbon filter and undergoes electrochemical treatment.
[0102] In certain embodiments of the third aspect of the invention, the fluid comprising at least one contaminant may be continuously supplied to the apparatus.
[0103] In certain embodiments of the third aspect of the invention, the sintered activated carbon filter may be continuously regenerated by the electrochemical advanced oxidation process.
[0104] In certain embodiments of the third aspect of the invention, the fluid may be wastewater, and the at least one contaminant may be an organic compound, inorganic compounds, heavy metals (e.g. mercury, lead, chromium, cadmium, and arsenic), or a pathogen (e.g. viral particles, bacteria, fungi or protozoa).
[0105] In certain embodiments of the third aspect of the invention, the method may not comprise a step of adding an electrolyte to the fluid comprising at least one contaminant.
[0106] In certain embodiments of the third aspect of the invention, the method may comprise adding potassium sulphate, iron (II) sulfate, or a mixture thereof to the fluid comprising at least one contaminant.
[0107] In certain embodiments of the third aspect of the invention, the fluid may be continuously supplied to the apparatus at a flow rate of from about 5 mL/min to about 40 mL/min, such as from about 5 mL/min to about 14 mL/min, such as from about 5 mL/min to about 10 mL/min, such as from about 5 mL/min to about 8 mL/min, such as from about 8 mL/min to about 40 mL/min, such as from about 10 mL/min to about 40 mL/min, such as from about 10 mL/min to about 14 mL/min, such as from about 14 mL/min to about 40 mL/min, such as from about 8 mL/min to about 14 mL/min (e.g. about from 8 mL/min to about 10 mL/min).
[0108] In certain embodiments of the third aspect of the invention, the electric potential applied to the cathode and anode may be from about 3V to about 6V. For example, the electric potential applied to the cathode and anode may be from about 4V to about 6V (e.g. about 4.4V, about 4.9V, and about 5.4V).
[0109] In certain embodiments of the third aspect of the invention, the electrochemical advanced oxidation process may be an electro-Fenton process.
[0110] In certain embodiments of the third aspect of the invention, the electrochemical regeneration cycle of the regeneration step may be conducted for a period of from about 10 seconds to about 180 minutes, such as about from 30 seconds to about 140 minutes, such as from about 60 to about 130 minutes, such as about 120 minutes.
[0111] The method described herein may be conducted as many times as possiblethat is, up to the point where the sintered activated carbon has been exhausted. For example, the method may be conducted from 10 to 10,000 times, such as from 10 to 500 times, such as from 10 to 100 times, such as 10 times. When used herein, exhausted may take its normal meaning in the art. Additionally or alternatively, the term exhausted when used herein may refer to the point where the sintered activated carbon cannot be regenerated to provide a desired level of adsorption anymore.
[0112] In a fourth aspect of the invention, there is provided a use of a sintered activated carbon filter as defined herein for the removal of contaminant in a fluid in an electrochemical advanced oxidation process.
[0113] The use of a sintered activated carbon filter as defined herein for the removal of contaminant in a fluid in an electrochemical advanced oxidation process may be demonstrated by Fang, C. et al., Water Res. 2024, 259, 121832, which is incorporated herein by reference.
[0114] As will be appreciated, the present invention may provide the following advantages: [0115] the method disclosed herein is softer on the AC and improves the properties of AC by acting as a cleaning agent; [0116] no need for pre-conditioning (no electrolyte added, as well as no acid and/or base). This may expand the application of the present invention to treating low concentration effluents for which it would be unrealistic to add chemicals. In general, the present invention may reduce the cost of treatment of contaminated fluids and simplify the treatment process. [0117] application of SAC to a real pharmaceutical effluent with high concentration of Azithromycin (AZI); and [0118] an alternative to incineration, which could result in significant cost savings for pharmaceutical companies and other industrial sectors facing the challenge of high-load and hard-to-treat wastewater (e.g. in the chemical or electronics sectors).
[0119] Further aspects and embodiments of the invention will now be discussed by reference to the following non-limiting examples.
EXAMPLES
Reading Key:
[0120] RedProf Olivier_Dr Loh Wei Hao [0121] GreenIDFedited, 22 Sep. 2023
Materials
[0122] The pharmaceutical wastewater resulting from the production of azithromycin was procured from Pfizer (Singapore), kept in polyethene containers and stored at 4 C. (Table 2). A Millipore Milli-Q system (10.2 M cm resistivity at 25 C.) was used to produce deionized water for all solution preparations. Potassium sulfate (K.sub.2SO.sub.4, 99%), iron (II) sulfate heptahydrate (FeSO.sub.4.Math.7H.sub.2O, 99.5%), potassium dihydrogen phosphate (KH.sub.2PO.sub.499%), sodium hydroxide (NaOH, 98%) and, sulfuric acid (H.sub.2SO.sub.4, 95-98%) were sourced as reagent grade. Acetonitrile (CH.sub.3CN99.9%) and azithromycin dihydrate (C.sub.38H.sub.72N.sub.2O.sub.12.Math.2H.sub.2O, 99%) were procured as HPLC grade. All chemicals were purchased from Sigma-Aldrich/Merck (Singapore).
TABLE-US-00002 TABLE 2 Characterization of the real pharmaceutical wastewater (PWW) used in the present disclosure. AZI concentration pH Conductivity TOC (mg L.sup.1) IC (mg L.sup.1) (mg L.sup.1) 8.5-9.1 348 S cm.sup.1 1629.0 14.5 12.5 (255.7) (1.4)
Example 1. Electrochemical Experiments Setup
[0123] Electrochemical experiments were performed in an undivided electrolytic cell with a working volume of 300 mL. The electrochemical setup, illustrated in
[0124] The electrochemical set up was operated in different conditions, as well as a control set up, with specification shown in Table 3.
TABLE-US-00003 TABLE 3 Operational parameter conditions. Conditions Operational parameters Control PWW, open circuit I PWW continuously sparged with N.sub.2 II PWW continuously sparged with O.sub.2 III PWW with addition of 0.2 mM of Fe(II) IV PWW pre-conditioned with optimal parameters for EF process (Brillas, E., Sci. Total Environ. 2022, 819, 153102): pH 3, 50 mM K.sub.2SO.sub.4 and 0.2 mM Fe(II)
Example 2. Analysis and Characterization of PWW and SAC
Total Organic Carbon (TOC) Measurements
[0125] TOC measurements were performed in a Shimadzu TOC-VCSH analyzer (Japan). The method employed for the identification of short-chain carboxylic acids and azithromycin relied on ion-exclusion high-performance liquid chromatography (HPLC), using an Agilent 1200 series instrument (USA) equipped with a UV detector. To achieve optimal separation and detection of carboxylic acids, a specific chromatographic column, namely Aminex HPX-87H (3007.8 mm, 9 m), was utilized. The mobile phase consisted of 0.008 N sulfuric acid (H.sub.2SO.sub.4), and the flow rate was maintained at 0.600 mL min.sup.1 with UV detector set at 212 nm. For the identification of AZI, a different chromatographic column, Agilent ZORBAX Extend-C18 (150 mm2.10 mm, 5 m), was employed. The mobile phase composition for this analysis comprised an isocratic blend of pure acetonitrile and a pH 6 phosphate buffer (prepared following a method described elsewhere (Ghari, T. et al., Iran. J. Pharm. Res. IJPR 2013, 12, 57-63) at a ratio of 50:50 (v/v), with a consistent flow rate maintained at 0.250 mL min.sup.1. Detection was achieved at a wavelength of 254 nm. Both columns were maintained at a constant temperature of 30 C., and a precise sample volume of 20 L was injected in all cases.
Soluble and Insoluble Iron Concentration Measurements
[0126] Soluble and insoluble iron concentrations in the solution were determined by acidification of the sample before and after filtration, respectively, followed by quantification in an Agilent 5110 Inductively Coupled Plasma Optical Emission Spectroscopy (ICP-OES) analyzer (USA) with an Agilent SPS 4 Autosampler (USA) at an emission spectrum of 238 nm wavelength. The adsorbed iron value is calculated as:
where all terms are in ppm (mg L.sup.1).
[0127] SAC was characterized by scanning electron microscopy (SEM, Zeiss Supra 40, Germany) coupled with energy-dispersive X-ray spectroscopy (EDX, Oxford Ultimax 65, England) to elucidate the morphology and elemental composition of SAC. The specific surface area and porosity of SAC were determined by Brunauer-Emmett-Teller analysis (BET) analysis from the isotherms of nitrogen adsorption/desorption at 77K (Autosorb iQ, Quantachrome, USA) (Parra, J. B. et al., Adsorpt. Sci. Technol. 1995, 12, 51-66).
Electrochemical Impedance Spectroscopy (EIS)
[0128] EIS was conducted in a three-electrode cell set up, utilizing an Autolab PGSTAT204 with FRA32M EIS module (Metrohm Ltd in Switzerland). The reference and counter electrodes used were Ag/AgCl and DSA, respectively.
Raman Analysis
[0129] Raman analysis was conducted in a Modular Raman Spectrometer (Horiba, Japan). The argon-ion laser power and wavelength at the sample surface was controlled at about 50 mW and 514 nm, respectively. The system was calibrated using a silicon reference before the measurement (520.5 cm.sup.1). During the measurement, the sample was dispersed in the deionized water.
X-Ray Diffraction Spectroscopy (XRD)
[0130] XRD was carried out in a Bruker-AXS D8 Advanced X-ray diffractometer system (Bruker, Germany) with Cu K (=1.5406 ) radiation. A dried sample of the activated carbon electrode was prepared and tested at 40 kV and 30 mA. Scans were recorded in the 2 angle range of 20-70 with a step size of 0.040. The spectra were extracted with Profex software and plotted with Origin software.
Example 3. Optimization of Applied Potential and Effect of Conditioning
[0131] The optimization of the applied potential is a key aspect of EF that significantly affects its efficiency due to the many reaction pathways that may take place. Additionally, the magnitude of the current generated during electrochemical treatment is contingent upon both the composition of the wastewater and the applied potential. Although higher current densities can enhance the process efficiency, they can also intensify the occurrence of side reactions that produce unwanted by-products, ultimately impacting the rate at which hydroxyl radicals (.Math.OH) and other oxidizing agents are generated. It is thus crucial to identify the ideal applied potential that will enable the production of desired products, while minimizing parasitic reactions.
[0132]
Example 4. Effect of Conditioning
[0133] Besides applied potential, previous studies have highlighted the importance of optimizing pH and electrolyte concentration to improve mineralization efficiencies in EF systems. The body of work on optimizing pH for EF is abundant and has consistently designated a pH close to 3 as being optimal, above which, pollutant decomposition rates decrease due to the reduced oxidation potential of OH radicals and limited solubility of iron. Furthermore, multiple studies have underscored the significance of an electrolyte concentration of 50 mM for optimal conductivity in the electro-Fenton process. The concentration of ferrous ions is usually maintained at approximately 0.2 mM, as it has been reported that concentrations exceeding this level may result in parasitic reactions involving .Math.OH radicals that reduce the efficiency of the process.
[0134] However, the optimization of these parameters requires additional chemicals, in turn leading to an increase in treatment costs that may hamper practical applications (Garcia-Segura, S. et al., Curr. Opin. Electrochem. 2020, 22, 9-16). In this example, we evaluated the electrochemical process under 4 conditions labelled from I to IV as shown in Table 3, as well as a control experiment in open circuit.
[0135] The control experiment displayed the lowest removal efficiency among all conditions tested; nevertheless, under open circuit potential where adsorption was the only possible removal process, the setup was still able to remove about 54% of the organic compounds (
Example 5. Kinetic Modelling of TOC Removal by SAC
[0136] It is clear that TOC removal resulted from 2 main processes: (i) electrochemical mineralization; and (ii) adsorption/electro-adsorption. Therefore, the kinetic modelling of the whole process might prove challenging due to the fact that each of these processes has its own set of parameters and rate equations. Hence, the removal of TOC was analyzed under the optimal condition (III) through kinetic modelling of both processes. In order to gain a deeper understanding of the predominant mechanisms, the data were fitted to widely used kinetic models for electrochemical mineralization and adsorption, as shown in Table 4.
TABLE-US-00004 TABLE 4 Kinetic models for direct EF mineralization and adsorption and relevant parameters. Linearized q.sub.e Process Kinetic model form Condition (mg g.sup.1) Rate constant r.sup.2 *Electrochemical mineralization Mineralization pseudo-first-
[0137] The linearized forms of the aforementioned models were analyzed and plotted in
Example 6. Efficiency of SAC Regeneration Over Consecutive Treatment Cycles
[0138] We demonstrated in Example 5 that adsorption was the predominant mechanism for the removal of TOC during the treatment of PWW. A hastened conclusion would be that the electrochemical treatment is thus redundant, if similar performance could be achieved using a superior adsorbent alone. Yet,
[0139] Earlier studies on activated carbon regeneration commonly have involved a two-step procedure involving: (i) an initial pollutant adsorption; and (ii) a separate regeneration step. These sequential methodologies lead to extended treatment times, increased logistical complexities, and a necessity for intricate treatment systems. In contrast, both processes of adsorption and mineralization occur simultaneously in our system, though at different pace, which streamlines the process and reduces the treatment time, as well as the overall system complexity.
[0140] A schematic drawing summarizing the mechanisms involved in the adsorption/mineralization of pollutants taking place inside the pores of SAC and concomitant regeneration of SAC through the generation and activation of H.sub.2O.sub.2 is shown in SI (
Example 7. Identification of Degradation By-Products
[0141] Pharmaceutical industrial effluents are complex mixtures of inorganic and organic compounds, where determining the precise initial chemical composition remains a challenging and sometimes impractical task. Nonetheless, it has been widely reported that the degradation of organic compounds converts them into smaller organic molecules such as carboxylic acids, which eventually undergo complete mineralization to produce CO.sub.2. In this sense, by monitoring the generation of carboxylic acids over time, we can confirm the findings of the previous sections that our treatment process does not solely rely on adsorption, but electrochemical mineralization is also taking place. Furthermore, the removal of AZI, the active pharmaceutical compound in the studied PWW, serves as a crucial indicator of the efficiency of our electrochemical treatment.
[0142] The evolution of carboxylic acids during electrochemical treatment of PWW (under condition III) is displayed in
Example 8. Effect of Electrochemical Regeneration on the Physicochemical and Electrochemical Properties of SAC
[0143] The characterization of SAC before and after PWW treatment is critical for assessing changes in its properties and determining the degree of SAC regeneration taking place within the proposed system. This example thus presents the comprehensive characterization of SAC by SEM, EDX, BET, EIS, Raman spectroscopy and XRD analysis, before and after 10 cycles of electrochemical treatment process.
[0144] The micrographs of SAC shown in
[0145] The adsorption and desorption isotherms of N.sub.2 onto and from SAC are shown in
TABLE-US-00005 TABLE 5 Pore characteristics of SAC before and after treatment. S.sub.BET Pore volume Average pore width Status (m.sup.2 g.sup.1) (cm.sup.3 g.sup.1) (nm) Unused 252 0.227 0.723 After treatment 327 0.256 0.753
[0146] EIS was used to investigate the effect of PWW treatment on the electrochemical properties of SAC. Nyquist plots (s.sup.0.5 following treatment, suggesting an enhancement of ion diffusion. This is consistent with the increased average pore size observed in BET analysis, wherein larger pores may have contributed to improved diffusion capabilities in SAC.
TABLE-US-00006 TABLE 6 Parameters obtained from the equivalent electric circuit fitting by electrochemical impedance spectroscopy. Equivalent Circuit Element Before treatment After treatment R.sub.s () 4.80 5.14 R.sub.ct1 () 192 170 CPE.sub.1 ( s .sup..sup.
s .sup..sup.
s.sup.0.5) 7.61 10.sup.4 5.92 10.sup.4
[0147] The Raman analysis (
Example 9. Energy Consumption
[0148] The energy consumption (EC) of the electrochemical process was normalized by grams of TOC removed and by volume of PWW treated, using Eqs. (11) and (12), respectively (Brillas, E., Sci. Total Environ. 2022, 819, 153102):
[0149] Where E.sub.cell stands for the potential applied during electrolysis (V), I is the resulting current (A), t is the treatment time (h), TOC corresponds to the TOC removed (mg L.sup.1) and V.sub.S is the volume of wastewater (L).
[0150] The results presented in
[0151] Table 7 summarizes the EC and corresponding max TOC removal of different treatment processes for PWW previously reported in the literature. Where EC.sub.TOC and EC.sub.VOL was not directly reported, we calculated it following Eqs. (11) and (12), using the information reported in the respective papers. First, it is worthy of note that the present invention treated the highest initial TOC concentration and deals with real PWW. The much higher TOC concentration compared to the other works of Table 7 obviously resulted in moderate performance in terms of EC.sub.VOL; in contrast, EC.sub.TOC was remarkably low (8.010.sup.3 kWh g.sub.TOC.sup.1), despite the challenges of treating real PWW. This observation shows that EC.sub.TOC is arguably a better indicator than EC.sub.VOL when treating PWW, as the initial TOC in different samples can vary across several orders of magnitude, from as low as 0.6 mg L.sup.1 (Cano, P. A. et al., Emerg. Contam. 2020, 6, 53-61) to as high as 1625 mg L.sup.1 (the present disclosure). Further, SAC improves the AC particle contact and thus the conductivity, while maintaining optimal liquid flow. In summary, these results demonstrate that the adsorptive enrichment of pollutants in SAC significantly increased the energy efficiency of our electrochemical treatment process by improving the utilization of hydroxyl radicals generated in close proximity at the SAC cathode, so that hydroxyl radicals were not wasted in parasitic reactions.
TABLE-US-00007 TABLE 7 Mineralization and EC comparison of different processes for the treatment of synthetic and real PWW. TOC Initial TOC removal Energy Energy concentration (treatment Consumption Consumption Treatment (mg L.sup.1) time) (kWh g.sub.TOC.sup.1) (kWh m.sup.3) process Refs. 0.6 47.0% 137 38.7 UV/H.sub.2O.sub.2 Cano, P. A. et (Azithromycin) (120 min) al., Emerg. Contam. 2020, 6, 53-61 38.8 (real 15.0% 10.5 61.1 Photo-Electro- Martnez- PWW mixture) (180 min) Fenton Pachn, D. et Process al., Sci. Total Environ. 2021, 772, 144890 41.9 73.3% 13.9 427 Electro- Leili, M. et al., (Cephalexin) (70 min) oxidation J. Mol. Liq. Process 2020, 313, 113556 26.3 48.6% 0.400 5.11 Electro- Kaur, R. et al., (Amoxicillin) (240 min) catalytic Electrochim. Oxidation Acta 2019, 296, Process 856-866 24.3 99% 2.00 48.1 Classical Yang, W. et al., (Imatinib) (480 min) Electro-Fenton Electrochim. Acta 2019, 305, 285-294 30.0 63% 0.0432 0.816 Surface- Guo, H. et al., (Norfloxacin) (120 min) reconstructed Environ. Res. graphite felt 2023, 220, cathode, 115221 Electro-Fenton 3.0 (simulated 72.9% 0.00110 0.00240 Graphene- Lu, W. et al., antibiotic (120 min) based cathode, Chem. Eng. J. wastewater) heterogeneous 2023, 468, Electro-Fenton 143780 11.1 (synthetic 83% 0.116 1.07 FeNC catalyst Qian, M. et al., antibiotic (120 min) coated carbon Appl. Surf. Sci. wastewater) felt cathode, 2023, 609, Electro-Fenton 155310 1625 (real 87% 0.00800 11.3 Simultaneous The present PWW with (300 min) SAC disclosure Azithromycin) adsorption + EF regeneration Process
Example 10. Treatment of Spent Nutrient Solution Using Electro-Oxidation
[0152] Electrochemical oxidation as a modular and green treatment method to reuse and recover the spent nutrient solution in hydroponic farms was investigated.
Experimental Setup
[0153] As shown in
Method for Determining Concentration of Coliforms
[0154] The concentration of coliforms may be determined by following the protocol in Introduction. 9221B. Standard Total Coliform Fermentation Technique 9221C, Standard Methods OnlineStandard Methods for the Examination of Water and Wastewater.
Method for Determining Concentration of Phosphate
[0155] Instrument: DR 6000 HACH UV-spectrophotometer [0156] Measurement range: 0.1-1.0 mg/L Procedure: [0157] 1. Prepare blank sample: add 5 mL deionised (DI) water into an empty COD vial. [0158] 2. Prepare sample: add 5 mL sample to another empty COD vial (usually sample will be diluted. Take note of the dilution times and then add the sample and DI water accordingly). [0159] 3. Add 0.2 mL ascorbic acid and 0.4 mL color reagent to each COD vial, then tighten the cap onto the tube. [0160] 4. Shake the tube 23 times to mix the liquid and start the reaction time of 15 minutes. [0161] 5. Clean the vial using Kimwipes, select the program named PO4_P (PO4-P) to measure the phosphate concentration. [0162] 6. Note: Use the blank to zero first and then measure the sample.
Method for Determining Concentration of Total Phosphorus (TP)-Lab Method
[0163] Instrument: DR 6000 HACH UV-spectrophotometer [0164] Measurement range: 0.1-1.0 mg/L [0165] Procedure: [0166] 1. Turn on the digestion block and preheat to 120 C. [0167] 2. Prepare Blank Sample: add 4.3 mL DI water into an empty COD vial. [0168] 3. Prepare Sample: add 4.3 mL sample to another empty COD vial (usually sample will be diluted. Take note of the dilution times and then add the sample and DI water accordingly (The calculation should be using total volume of 5 mL instead of 4.3 mL). [0169] 4. Add 0.7 mL oxidization reagent (K2S2O8) to each COD vial, then tighten the cap onto the tube. [0170] 5. Shake the tube 23 times and insert the vial in the preheated digester. [0171] 6. Allow the vial to digest in the digestion block for 0.5 hour, then carefully remove the vial from the digester and let the vial cool to room temperature. [0172] 7. Mix the content in the vial again for 2-3 times and add 0.2 mL ascorbic acid and 0.4 mL color reagent to each COD vial, then tighten the cap onto the tube. [0173] 8. Shake the tube 23 times to mix the liquid and start the reaction time of 15 minutes. [0174] 9. Clean the vial using Kimwipes, select the program named TP to measure the total phosphate concentration. (Note: Use the blank to zero first and then measure the sample.)
Method for Determining Concentration of Nitrite-Nitrogen (NO.sub.2.sup.N) [0175] Instrument: DR 6000 HACH UV-spectrophotometer [0176] Measurement range: 0.002-0.1 mg/L (Low Range) [0177] Procedure: [0178] 1. Prepare blank sample: add 5 mL DI water into an empty Chemical Oxygen Demand (COD) vial. [0179] 2. Prepare sample: add 5 mL sample to another empty COD vial (usually sample will be diluted. Take note of the dilution times and then add the sample and DI accordingly). [0180] 3. Add 0.2 mL color reagent to each COD vial, then tighten the cap onto the tube. [0181] 4. Shake the tube 23 times to mix the liquid and start the reaction time of 20 minutes. [0182] 5. Clean the vial, select the program named Nitrite_LR to measure the nitrite concentration [0183] 6. Note: Use the blank to zero first and then measure the sample
Method for Determining Concentration of Nitrate-Nitrogen (NO.sub.3.sup.N) [0184] Instrument: DR 6000 HACH UV-spectrophotometer [0185] Measurement range: 0.1-10.0 mg/L [0186] Procedure: [0187] 1. Prepare blank sample: add 10 mL DI water into a 15 mL centrifuge tube. (makeup 10 mL) [0188] 2. Prepare sample: add 10 mL sample into the 15 mL centrifuge tube (usually sample will be diluted. Take note of the dilution times and then add the sample and DI water accordingly). [0189] 3. Add 0.2 mL 1 M HCl to each centrifuge tube, then tighten the cap on the tube. [0190] 4. Shake the tube 2-3 times to mix the content and react for 25 minutes. [0191] 5. Use 2Q cuvette to measure the nitrate concentration (please make sure the labeled 2Q of the cuvette is in your front) [0192] 6. Select the program named 20171018 NO3-N HSJ to measure the nitrate (please use DI water to wash the cuvette after every sample and rinse it with the sample prior to addition of sample into the cuvette, Wipe the outer surface using the Kimwipes.) (Note: Use the blank to zero first and then measure the sample)
Results and Discussion
Coliform Removal Efficiency (%) (FIG. 16)
1) Setup with AC+DSA:
[0193] Total coliforms was reduced to the water reuse guideline* of <10 CFU/100 mL by 0.5 min (initial at 540 CFU/100 mL).
2) Setup with CFB+DSA:
[0194] Similar performance as AC+DSA.
3) Setup with CFB+BDD:
[0195] Total coliforms was reduced to the water reuse guideline* of <10 CFU/100 mL by 10s (initial at 540 CFU/100 mL).
TOC Removal
[0196] Corresponding TOC removal for different electrode pairs: [0197] 1) AC+DSA: 70.543.03%; [0198] 2) CFB+BDD: 53.630.66%; and [0199] 3) CFB+DSA: 36.023.52%.
[0200] AC was the best cathode overall based on coliform and organic removal.
Phosphate with Various Electrode Pairs (
[0201] PO.sub.4.sup.3 present in the reacting solution was oxidized to form P.sub.2O.sub.8.sup.4 when BDD was used as an anode due to excessive oxidation. Whereas with DSA, PO.sub.4.sup.3 was not oxidized. P.sub.2O.sub.8.sup.4 does not have any benefits to plant growth thus DSA is the best anode (and it is also cheaper than BDD).
Nitrogen Species Under Various Potentials with AC-DSA (
[0202] The fate of nitrogenous species (NH.sub.4N and NO.sub.3N) varied with the applied potential.
At potentials (1-5V):
[0203] NH.sub.4 was predominantly oxidized to NO.sub.3
NH.sub.4+O.sub.2.fwdarw.NO.sub.2.fwdarw.NO.sub.3
At Potential of 6V:
[0204] NO.sub.3N was further reduced to N.sub.2 (and thus lost)
NO.sub.3.fwdarw.NO.sub.2NO.fwdarw.N.sub.2
[0205] Electrochemical treatment of spent nutrient solution is promising to enable water reuse in hydroponics systems. With the best combination of electrodes (CFB-DSA), total coliform removal was achieved within a minute of treatment. Nutrients in the form of phosphate, NH.sub.4.sup.+ and NO.sub.3.sup. can be retained. This sets up a good basis to incorporate electro-oxidation in hydroponics systems.
Comparative Example 1
[0206] SAC improves the AC particle contact and thus the conductivity, while maintaining optimal liquid flow.
TABLE-US-00008 TABLE 8 Comparison of loose granular activated carbon (GAC) and SAC electrodes. Total organic carbon (TOC) Wastewater removal Energy Electrode tested on (over time) consumption GAC Synthetic 22 mg of TOC/ h 600 Wh/kg of AC phenol solution (TOC.sub.0 = 720 mg/L) SAC Real pharma 84 mg of TOC / h 15 Wh/kg of SAC (TOC.sub.0 = 1625 mg/L)
CONCLUSION
[0207] In the present disclosure, a system that combines the adsorption and degradation/mineralization of organics on SAC, alongside its simultaneous in-situ electrochemical regeneration, is demonstrated. SAC involves the fusion or bonding of AC particles using high heat and pressure, resulting in a consolidated, monolithic structure with a highly porous nature. This structural alteration sets SAC apart from GAC, offering enhanced rigidity and durability. To the best of our knowledge, this is the first report of using SAC for adsorption/mineralization of pollutants and its simultaneous in-situ electrochemical regeneration. The application of SAC to a real pharmaceutical effluent with high concentration of AZI represents an innovative solution and an alternative to incineration, which could result in significant cost savings for pharmaceutical companies, and could also positively impact other industrial sectors facing the challenge of high-load and hard-to-treat wastewater (e.g., in the chemical or electronics sectors).
[0208] This present disclosure demonstrates that the combination of simultaneous adsorption and in-situ electrochemical treatment of sintered activated carbon is a highly effective solution for real PWW with high initial organic load. Through careful optimization of operational parameters and a comprehensive investigation into system versatility under unadjusted pH and electrolyte conditions, several key conclusions can be drawn: [0209] the proposed SAC adsorption process, operating concurrently with in-situ electrochemical regeneration, showcased substantial TOC removal, even without pre-conditioning; [0210] the excellent TOC removal achieved by SAC was maintained over multiple treatment cycles, owing to its in-situ electrochemical regeneration, unlike pure adsorption processes that typically display a rapid decrease in adsorption capacity; [0211] the present disclosure also showed that the removal of organics was not merely due to SAC adsorption, but in fact consisted of a simultaneous process of adsorption and electrochemical mineralization. To the best of our knowledge, the present disclosure constitutes the first report of simultaneous wastewater treatment and AC regeneration, which has direct implications in terms of enhancing treatment performance, ensuring stable operation over time, and eliminating cleaning downtimes; [0212] the textural and electrochemical properties of SAC, as well as its maximum adsorption capacity, were not only maintained but even improved after regeneration; [0213] the extremely low energy consumption observed in the present disclosure in comparison to other treatment methods previously reported in the literature showcases the relevance of this novel approach for practical applications; and [0214] the robustness of the process enables the electrochemical treatment of effluents with unfavorable characteristics, such as low conductivity or alkaline pH. This underscores the potential of integrating this approach as part of an overall PWW management system, especially for hard-to-treat and high-load waste streams.