Method for operating an internal combustion engine, in particular of a motor vehicle
12258914 ยท 2025-03-25
Assignee
Inventors
- Alexander ZINK (Esslingen, DE)
- Marc Oliver WAGNER (Esslingen am Neckar, DE)
- Thomas SCHUHMACHER (Oberhausen-Rheinhausen, DE)
Cpc classification
F02D41/0065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0203
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0257
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0219
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0269
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0245
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0265
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0276
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for operating an internal combustion engine. The internal combustion engine has multiple cylinders and the cylinders are assigned a respective exhaust valve and intake valve. The internal combustion engine has a crankshaft, an intake camshaft, and an exhaust camshaft. Initially, the internal combustion engine is operated in a first operating state. A second operating state of the internal combustion engine is set by the intake camshaft being adjusted late relative to the crankshaft in comparison to the first operating state and the exhaust camshaft being adjusted early relative to the crankshaft in comparison to the first operating state. To set the second operating state, the intake camshaft is adjusted late by a first value which is in a range from 50-120 crank angle degrees and the exhaust camshaft is adjusted early by a second value which is in a range of 1-35 crank angle degrees.
Claims
1. A method for operating an internal combustion engine, the method comprising: operating the internal combustion engine in a first operating state, wherein the internal combustion engine has: a plurality of cylinders each assigned a respective exhaust valve and intake valve, a crankshaft via which the internal combustion engine provides torque, an intake camshaft driven by the crankshaft to actuate the respective intake valves, and an exhaust camshaft driven by the crankshaft to actuate the respective exhaust valves; and setting a second operating state different from the first operating state by: adjusting the intake camshaft late by a first value that is in a range for 50 crank angle degrees to 120 crank angle degrees compared to the intake crankshaft in the first operating state, adjusting the exhaust camshaft early by a second value that is in a range from 1 crank angle degree to 35 crank angle degrees compared to the exhaust camshaft in the first operating state, and operating at least one cylinder in a decompression operation during which the at least one cylinder is operated in an unfired state and at least one other cylinder is operated in a fired state, and an exhaust gas from the at least one other cylinder is at least partially recirculated to the at least one other cylinder.
2. The method of claim 1, wherein during the decompression operation, a first decompression stroke is carried out in a top gas exchange dead center.
3. The method according to of claim 2, wherein during the decompression operation, a second decompression stroke (DH2) is carried out in a top ignition dead center (ZOT).
4. The method of claim 1, wherein an entire exhaust gas of the at least one other cylinder is recirculated to the at least one other cylinder.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1) The drawing shows in the single FIGURE a diagram to demonstrate a method according to the invention of operating an internal combustion engine, in particular a motor vehicle.
DETAILED DESCRIPTION OF THE DRAWING
(2) The single FIGURE shows a diagram on the basis of which a method for operation of an internal combustion engine of a motor vehicle is illustrated below.
(3) The motor vehicle is for example formed as an automobile, in particular as a commercial vehicle, and can be driven by means of the internal combustion engine, in particular during fired operation. The internal combustion engine is formed as a reciprocating piston engine and has at least one cylinder and at least one piston, which is translationally moveable within the cylinder. In particular, the internal combustion engine has multiple cylinders in which combustion processes take place during the fired operation of the internal combustion engine. The first of the cylinders form for example a first cylinder group, with the second of the cylinders forming a second cylinder group. Therefore, for example the first cylinder group comprises at least one cylinder of the first cylinders and the second cylinder group comprises at least one other cylinder of the second cylinders. The respective cylinder group is for example also referred to as a bank of cylinders. In particular, the internal combustion engine can be formed as a V engine, so that the cylinders or rather the bank of cylinders can be arranged in a V form relative to one another. Furthermore, the internal combustion engine can be formed as an in-line engine, so that the bank of cylinders can be arranged adjacent to one another.
(4) In the respective cylinder, the respective piston is accommodated so that it can move translationally, wherein the piston can be moved between a top dead center and a bottom dead center. The internal combustion engine has furthermore an output shaft formed as a crankshaft, by which the internal combustion engine can provide torque moments for driving the motor vehicle. Each piston is hinged for example by a respective connecting rod with the crankshaft, so that the translational movements of the pistons are transformed into a rotational movement of the crankshaft. The cylinders with their respective pistons and a cylinder head enclose respectively a combustion chamber, in which the combustion processes take place.
(5) Each work cycle of the internal combustion engine formed as a four-stroke engine comprises exactly two full revolutions of the crankshaft and therefore exactly 720 crank angle degrees. During the revolutions, the crankshaft arrives in the respective, different rotational positions or rotational angles, wherein the rotational positions or rather the rotational angles are also referred to as crank angle degrees. Within the respective work cycle, the respective piston moves exactly two times into its top dead center and exactly two times into its bottom dead center UT, so that during the respective work cycle the top dead center occurs exactly two times. The first occurrence of the top dead center is for example known as a top charge exchange dead center LWOT. A second of the occurrences is for example a top ignition dead center ZOT.
(6) As the internal combustion engine is formed as a four-stroke engine, the respective work cycle comprises exactly four strokes. During the fired operation for example, a first of the strokes is an intake stroke, also referred to as induction stroke, in which the respective piston moves from the charge exchange dead center LWOT into its respective bottom dead center UT and at least ambient air is introduced into the cylinders via intake valves and therefore a gas, also referred to as a cylinder charge, is introduced into the cylinders from an intake tract via the intake valves. The first stroke is followed by a second of the strokes. The second stroke is a compression stroke, also described as a compression phase, in which the respective piston moves from the bottom dead center UT into the top ignition dead center ZOT. Therefore, during the fired operation, the cylinder charge previously introduced into the respective cylinder is compressed by means of the piston. A third stroke that follows the second stroke is a working stroke, in which the respective piston is driven and therefore moved from its top dead center ZOT into its bottom dead center UT. At the top ignition dead center ZOT, a fuel-air mixture is ignited and burned. Therefore, the respective piston is driven as described. The fourth stroke following the third stroke is described as an ejection stroke, discharge stroke or also as a discharge phase, as during the fourth stroke the burnt fuel-air mixture or rather exhaust gas is ejected by means of the respective piston via the exhaust valves from the respective cylinder into an exhaust tract.
(7) The internal combustion engine comprises furthermore at least one intake valve or more intake valves per cylinder, in particular exactly two, whereby the cylinder charge is introduced into the respective cylinder or rather can flow in. If the internal combustion engine is formed as a charged internal combustion engine, the cylinder charge is introduced into the respective cylinder via the intake valves for example by means of a compressor of an exhaust gas turbocharger. In addition to the ambient air for example, additional recirculated exhaust gas can be contained in the cylinder charge, wherein typically by means of a HP-EGR (high pressure exhaust gas recirculation) downstream of the compressor, the recirculated exhaust gas is mixed with the ambient air compressed by means of the compressor and/or by means of a LP-EGR (low pressure exhaust gas recirculation) upstream of the compressor, it is mixed with the introduced ambient air. In particular, the cylinder charge from the intake manifold can flow into the respective cylinder via intake channels of an intake tract of the internal combustion engine via the intake valves, especially when the respective intake valves are opened. A separate intake manifold can be assigned to each bank of cylinders, so that the ambient air compressed by the compressor and any recirculated exhaust gas is driven into the respective intake manifold of the bank of cylinders and supplied to the respective bank of cylinders. The internal combustion engine has also at least one intake camshaft that can be driven by the crankshaft with at least one intake cam for actuating the at least one intake valve. Typical internal combustion engines are designed as a V engines or in-line engines. An internal combustion engine designed as a V engine can have one intake camshaft for every bank of cylinders, respectively, by means of which the respective intake valve, in particular the respective bank of cylinders, can be operated and can thus be opened. V engines with only one intake camshaft for the cylinder bank are also conceivable or designed. Typically, an internal combustion engine, which is formed as an in-line engine, only has one intake camshaft for both cylinder banks.
(8) Also, for every cylinder at least one exhaust valve of the internal combustion engine is provided, wherein typically multiple exhaust valves and in this case, for example, exactly two exhaust valves are provided per cylinder. A cylinder charge like for example the previously mentioned exhaust gas can flow out of the cylinder via the respective exhaust valve and for example into an exhaust gas manifold, also referred to as an exhaust manifold, and therefore flow into the exhaust tract or rather stream onto an exhaust side of the internal combustion engine. For every cylinder bank a separate exhaust gas manifold can be provided. Therefore, initially the exhaust gas of the cylinder of the respective cylinder bank is collected in its own respective exhaust gas manifold, before the exhaust gas flows from the respective exhaust gas manifold of the respective cylinder bank into the exhaust tract. An exhaust gas recirculation valve of the HP-EGR can be provided on one of the exhaust gas manifolds of a cylinder bank. The exhaust gas of the cylinders of a cylinder bank can be recycled from the exhaust gas manifold into the intake tract due to the exhaust gas recirculation valve. The recirculated gas can be supplied into the present cylinder banks or preferably the cylinder bank and therefore to the cylinders, the exhaust gas of which is recirculated.
(9) The internal combustion engine has at least one exhaust camshaft, drivable by the crankshaft, with at least one exhaust cam of the at least one exhaust valve of a cylinder and at least one decompression lift to actuate at least one exhaust valve of a cylinder. In particular, the internal combustion engine has an exhaust camshaft, in particular for every cylinder bank of a V engine, by means of which the respective exhaust valves, in particular of the respective cylinder bank, can be actuated and therefore can be opened. V engines with only one exhaust camshaft for the cylinder banks are also conceivable or designed. Typically, an internal combustion engine, which is formed as an in-line engine, only has one exhaust camshaft for both cylinder banks.
(10) The at least one intake camshaft and the at least one exhaust camshaft are also collectively referred to as camshafts, which can be driven by the crankshaft. Furthermore, the intake valve and the exhaust valve are collectively referred to as gas exchange valves. An exhaust gas after-treatment device also referred to as an exhaust gas system and which exhaust gas can flow through is arranged in the exhaust tract. By means of the exhaust gas system, the exhaust gas can be after-treated.
(11) During each working cycle the crankshaft arrives at different rotational positions or rotational angles, which are also described as crank angles or crank angle degrees. Therefore, the diagram shown in the FIGURE has an abscissa 10, on which the crank angle degrees are plotted. The respective gas exchange valve is translationally moveable and therefore carries out a respective stroke within the respective work cycle, which stroke is plotted on the ordinate 12 of the diagram.
(12) In the scope of the method, the internal combustion engine for example is initially operated in a first operating state, in or during which the internal combustion engine for example is in its fired mode or in a drag mode. In the first operating state or during the first operating state, the intake valves are actuated or moved according to the valve lift curve 14 shown in the FIGURE by means of the at least one intake camshaft. In the exemplary embodiment illustrated in the FIGURE, exactly two intake valves and exactly two exhaust valves are assigned to the respective cylinder, wherein one of the exhaust valves is also referred to as first exhaust valve and the other exhaust valve is also referred to as second exhaust valve. For example, in the first operating state, both the first exhaust valve and the second exhaust valve are actuated or moved according to a valve lift curve 16 shown in the FIGURE. Therefore, for example the valve lift curves 14 and 16 illustrate the movements or rather actuations of the gas exchange valves during the fired operation or rather in the first operating state.
(13) In the method, the internal combustion engine is switched from the first operating state into the second operating state, thus the second operating state is set. The second operating state is therefore set by adjusting the intake camshaft to late in comparison to the first operating state relative to the crankshaft.
(14) In order therefore to achieve a particularly advantageous operation of the internal combustion engine, the intake camshaft is adjusted to late by a first value WE, wherein the first value is in a range of 50 crank angle degrees to 120 crank angle degrees. Therefore, the intake valves are moved or actuated in the second operating state according to the valve lift curve 18. Additionally, to set the second operating state, the exhaust valve is adjusted to early by a second value WA, relative to the crankshaft, in comparison to the first operating state, wherein the second value is in a range from 1 crank angle degrees to 35 crank angle degrees. Therefore, the exhaust valves are moved or actuated in the second operating state according to the valve lift curve 20.
(15) The second operating state is preferably an operation, also described as a thermal management operation or thermal management, in which the internal combustion engine is for example in its unfired state or a low load operation. Due to the adjustment of the camshaft however, a sufficiently high exhaust gas temperature can be achieved, so that a particularly advantageous temperature of the exhaust gas system can be realized, or an undesired low temperature of the exhaust gas system can be avoided.
(16) Since the at least one intake camshaft is adjusted to late for the setting of the second operating state, the, in particular all, intake valves assigned to each cylinder are moved or actuated during the second operating state, according to the valve lift curve 18 shown in the FIGURE. The at least one intake camshaft is adjusted or rotated with a known phase adjuster with respect to the crankshaft. Certainly, the intake camshaft can also be adjusted in the first operating state with the phase adjuster for the at least one intake camshaft.
(17) In the second operating state both exhaust valves of the respective cylinder are actuated by means of the respective exhaust cam, so that in the second operating state both exhaust valves are actuated or moved according to the valve lift curve 20 shown in the FIGURE. The valve lift curve 20 corresponds to the valve lifting cam 16 with the single difference that the valve lift curve 20 is adjusted or shifted earlier compared to the valve lift curve 16. This results from the adjustment to early of the at least one exhaust camshaft by means of another phase adjuster.
(18) Furthermore, it is preferably provided that to set the second operating state, in the case of at least one of the cylinders or for at least one of the cylinders, a decompression operation of the at least one cylinder is set so that in the second operating state the at least one cylinder is operated in decompression operation and therefore in the manner of a decompression brake. In this case, a first cylinder charge is compressed in the cylinder inside the respective working cycle of the internal combustion engine and is decompressed afterwards by means of a first decompression stroke DH1 of the exhaust valves in the manner of a decompression brake.
(19) For the internal combustion engine to be able to achieve a particularly advantageous operation, in particular a particularly advantageous thermal management operation, it is provided that in the second operating state the exhaust valve achieves its closed position S, indirectly or directly following the first decompression stroke DH1 within each work cycle at 40 crank angle degrees to 165 crank angle degrees after the top charge exchange dead center LWOT of the piston. In other words, the crankshaft is located at 40 crank angle degrees to 165 crank angle degrees, preferably at a value greater than 80 crank angle degrees to at most 165 crank angle degrees, as represented in the FIGURE, after the top charge exchange dead center LWOT of the piston when the first exhaust valve reaches its closed position S indirectly following the first decompression stroke DH1. The closed position S refers to the state of the exhaust valves of the respective cylinder when the first exhaust valves are not opened, i.e., the exhaust valve lift is zero or there is zero lift.
(20) For the advantageous setting of the second operating state, for example an actuating element assigned to the first exhaust valve is moved from the first position into a different second position, so that the exhaust valves are actuated by means of the exhaust cam assigned to the exhaust valves and therefore additionally at least one exhaust valve of a respective cylinder is actuated by means of a decompression lift different from the exhaust cam with the decompression stroke DH1. The decompression lift can, as is known, be designed as additional decompression cams next to the exhaust cams or as additional decompression lifts on the exhaust cam. Therefore, an actuation of the first exhaust valve and simultaneously of the second exhaust valve of each cylinder caused by the exhaust cams is carried out according to the valve lift curve 20 in the second operating state. Additionally, an actuation for example of the first exhaust valve by the decompression lifts causes the first exhaust valve to be actuated or moved in the second operating state according to a valve lift curve 21 and/or a valve lift curve 22. Thus, the first exhaust valve performs the decompression stroke DH1 according to the valve lift curve 21 as the first decompression stroke DH1 as well as a second decompression stroke DH2, according to the valve lift curve 22 within each work cycle. This is explained in more detail below. The movement of the actuating element from the first position to the second position is also referred to as an activation of the decompression strokes DH1 and DH2. The activated decompression strokes DH1 and DH2 are firmly linked by their position on the crank circle with the exhaust stroke. Due to the previously described link, the exhaust stroke 20 and the respective decompression stroke DH1 or decompression stroke DH2 are simultaneously shifted, for example by the other phase adjuster. Certainly, the exhaust camshaft can be adjusted in the first operating state with the other phase adjuster for the at least one exhaust camshaft. It is also conceivable that the second exhaust valve also along with the first exhaust valve is actuated in the second operating state according to the valve lift curve 21 and valve lift curve 22, so that the second exhaust valve of a cylinder also executes the decompression strokes DH1 and DH2. Furthermore, it is conceivable that the first exhaust valve only executes one of the two decompression strokes DH1, DH2, whilst the second exhaust valve executes the other of the two decompression strokes DH1, DH2 or does not execute any of the decompression strokes DH1, DH2.
(21) Preferably, in the second operating state it is provided in a low load operation that the decompression brake operation of the cylinders is only set for one of the cylinder banks, whilst a setting of a decompression brake operation is omitted for the cylinders of the other cylinder groups. Preferably, this is combined with such an exhaust gas recirculation that the entire exhaust gas mass flow of one of the cylinder banks is recirculated, in particular into an intake tract of the internal combustion engine. Preferably, the entire exhaust gas mass flow of the cylinder bank is recirculated, whereby the setting of the decompression brake operation or the activation of the brake cam is omitted. The second operating state is a particularly advantageous thermal management operation, as sufficiently high exhaust gas temperatures can be achieved.
LIST OF REFERENCE CHARACTERS
(22) 10 Abscissa 12 Ordinate 14 Valve lift curve 16 Valve lift curve 18 Valve lift curve 20 Valve lift curve 21 Decompression lift 22 Decompression lift DH1 First decompression stroke DH2 Second decompression stroke WE First value WA Second value S Closed position UT Bottom dead center ZOT Top dead center LWOT Top charge exchange dead center