Shear Pin Bracket for Aerial Cable System
20250096546 ยท 2025-03-20
Assignee
Inventors
- Grant BONCZAR (Milford, NH, US)
- Guberson Mercedat (Andover, MA, US)
- Sai Sowmith MADADI (Nashua, NH, US)
- Anubhav SINGH (Manchester, NH, US)
Cpc classification
H02G7/04
ELECTRICITY
H02G7/18
ELECTRICITY
H02G7/20
ELECTRICITY
International classification
Abstract
An apparatus for retaining a wire safely above ground in an overhead power distribution system that also prevents damage to a support structure caused by an object falling on the wire is disclosed herein. The apparatus may comprise a mounting base configured to be affixed to a support structure and a bracket arm configured to support a wire and rotatably engage the mounting base. The mounting base and the bracket arm may each include a set of apertures configured to receive a pivoting pin and a set of apertures configured to receive a shear pin. The bracket arm may be affixed to the mounting base in a horizontal position relative to the mounting base when the pivoting pin and shear pin are inserted into their corresponding apertures. The bracket arm rotates downward, pivoting around the pivoting pin, when the shear pin breaks due to impact on the wire.
Claims
1. An apparatus for retaining a wire safely above ground in an overhead power distribution system that prevents damage to a support structure caused by an object falling on the wire, the apparatus comprising: a mounting base configured to be affixed to a support structure, the mounting base including at least a first set of apertures configured to receive a pivoting pin and a second set of apertures configured to receive a shear pin; a bracket arm configured to support a wire and rotatably engage the mounting base, the bracket arm including a third set of apertures configured to receive the pivoting pin and a fourth set of apertures configured to receive the shear pin, wherein the bracket arm is affixed to the mounting base in a horizontal position relative to the mounting base and the support structure when the pivoting pin is inserted into the first set of apertures and the third set of apertures and the shear pin is inserted into the second set of apertures and the fourth set of apertures, wherein the bracket arm is configured to rotate downward, pivoting around the pivoting pin, when the shear pin breaks due to impact on the wire.
2. The apparatus of claim 1, wherein the mounting base includes one or more mounting openings via which the mounting base may be installed on a side of the support structure.
3. The apparatus of claim 1, wherein the first set of apertures and the third set of apertures are configured to receive the pivoting pin when the first set of apertures and the third set of apertures are aligned, and wherein the second set of apertures and the fourth set of apertures are configured to receive the shear pin when the second set of apertures and the fourth set of apertures are aligned.
4. The apparatus of claim 1, wherein the bracket arm is configured to rotatably engage the mounting base at one end of the bracket arm and support the wire at an opposite end of the bracket arm.
5. The apparatus of claim 1, wherein the shear pin is designed to shear when the wire is impacted by a predetermined force determined based on a maximum load rating for the support structure.
6. The apparatus of claim 1, wherein the pivoting pin has a larger diameter than the shear pin.
7. The apparatus of claim 1, wherein the bracket arm comprises an elongated body that extends horizontally from the mounting base and the support structure when the bracket arm is affixed to the mounting base via the pivoting pin and the shear pin.
8. The apparatus of claim 1, wherein the mounting base includes a bumper configured to absorb impact forces on the mounting base from the bracket arm when the bracket arm rotates downward.
9. The apparatus of claim 1, wherein the bracket arm includes a spring extending downwardly from a bottom surface of the bracket arm, wherein the spring is configured to absorb impact forces resulting from the bracket arm rotating downward and contacting the mounting base or the support structure.
10. The apparatus of claim 1, wherein the mounting base includes a bumper, and the bracket arm includes a spring extending downwardly from a bottom surface of the bracket arm, wherein the bracket arm is positioned such that the spring contacts the bumper when the bracket arm rotates downward.
11. The apparatus of claim 1, wherein the mounting base includes a hanger opening configured to receive wires or ropes during installation.
12. The apparatus of claim 1, wherein the bracket arm includes a clamp at an end of the bracket arm opposite the mounting base when the bracket arm is affixed to the mounting base, wherein the clamp is configured to secure the wire to the apparatus.
13. The apparatus of claim 1, wherein the pivoting pin is secured in place in the first set of apertures and the third set of apertures via a locking nut.
14. The apparatus of claim 1, wherein the shear pin is secured in place in the second set of apertures and the fourth set of apertures via a cotter pin.
15. The apparatus of claim 1, wherein the mounting base includes a curved surface configured to mate with a rounded side of the support structure.
16. The apparatus of claim 1, the apparatus further comprising a retaining component configured to prevent a shear pin from moving outwardly away from the bracket arm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The present invention is illustrated by way of example and not limited in the accompanying figures in which like reference numerals indicate similar elements and in which:
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[0022] These drawings are provided for purposes of illustration only and merely depict typical or example embodiments. These drawings are provided to facilitate the reader's understanding and shall not be considered limiting of the breadth, scope, or applicability of the disclosure. For clarity and ease of illustration, these drawings are not necessarily drawn to scale.
DETAILED DESCRIPTION
[0023] In the following description of various examples of the invention, reference is made to the accompanying drawings, which form a part hereof, and in which are shown by way of illustration various example structures, systems, and steps in which aspects of the invention may be practiced. It is to be understood that other specific arrangements of parts, structures, example devices, systems, and steps may be utilized, and structural and functional modifications may be made without departing from the scope of the present invention. Also, while the terms top, bottom, front, back, side, and the like may be used in this specification to describe various example features and elements of the invention, these terms are used herein as a matter of convenience, e.g., based on the example orientations shown in the figures. Nothing in this specification should be construed as requiring a specific three-dimensional orientation of structures in order to fall within the scope of this invention.
[0024] The invention described herein relates to an overhead transmission and distribution wire bracket for retaining the cables safely above the ground while preventing the utility support structure from breaking during inclement weather or conditions, for example, when there is an impact caused by the falling object. In various embodiments, the bracket described herein is configured to be affixed to a side of the utility support structure, such as a utility pole or tower.
[0025] In various embodiments, mounting base 200 of shear pin bracket 100 may be installed on a utility support structure 112 at pole end 112. In various embodiments, mounting base 200 may be affixed to the utility support structure 12 vertically from ground (i.e., along a y-axis), such that mounting base 200 may be mounted to the utility support structure 12 generally perpendicular to a ground plane (or x-z plane) and bracket arm extending plane (or x-y plane). In some embodiments, mounting base 200 may include a generally rectangular shape. The mounting base 200, however, may be of any appropriate shape, including, without limitation being generally circular or oval in shape.
[0026] In various embodiments, bracket arm 300 may include an elongated body that extends away from the mounting base 200 (or utility support structure 112) towards opposite cable end 113 that includes a wire support 118 and/or similar devices. In various embodiments, the bracket arm 300 may be positioned generally perpendicular to a wire 20 that extends horizontally (i.e., along a z-axis). In various embodiments, wire support 118 of bracket arm 300 may be positioned adjacent or otherwise in close proximity to wire 20 while allowing wire 20 to be rested on or secured to the bracket arm 300. In some embodiments, bracket arm 300 may include a generally rectangular shape. In other embodiments, however, bracket arm 300 may be of any appropriate shape, including generally circular or oval in shape.
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[0028] In various embodiments, a shear pin 420 may be used with shear pin bracket 100 to shear in response to impact forces P, S to allow pivotal movement of the bracket arm 300 relative to the mounting base 200 around the pivoting pin 410. In various embodiments, mounting pole 12 may exhibit a high mechanical strength in the y-axis, but may exhibit a relatively low mechanical strength along the x-axis a primary impact direction P. In such embodiments, shear pin 420 may be extended along a z-axis (generally parallel to a wire or messenger cable) such that it is configured to fail at specific loads first, and thereby prevent greater damage or failure, such as utility support structure against the primary impact direction P (i.e., along x-y plane). For example, as shown in
[0029]
[0030] In various embodiments, mounting base 200 may include a bumper mounting opening 215 configured to receive an impact-absorbing bumper 520 (discussed in
[0031] In some embodiments, mounting base 200 may comprise a generally rectangular shape. In some embodiments, mounting base 200 may further include one or more portions with a horizontally varying curvature 220, as depicted in
[0032] In various embodiments, mounting base 200 may be configured to rotatably engage horizontal arm 300 (also referred to interchangeably herein as bracket arm 300). In some embodiments, mounting base 200 and bracket arm 300 have a protruded (engaging) portion that engages mounting base 200 and horizontal bracket arm 300 together. In some embodiments, mounting base 200 and bracket arm 300 may include corresponding generally U-shaped cross-section engaging portions. For example, as shown in
[0033] As depicted in
[0034] In various embodiments, a pivoting pin aperture 240 and a shear pin aperture 242 may include different diameters. In order for shear pin 420 at shear pin aperture 242 to fail at specific loads first and to prevent more expensive or difficult-to-replace utility support structure from being damaged, pivoting pin aperture 240 may include a larger diameter than that of shear pin aperture 242, for example, as shown in
[0035] In various embodiments, bracket arm 300 may be rotatable (or pivotable) about pivoting pin aperture 240. In various embodiments, bracket arm 300 may be secured in a locked position via shear pin 420 with respect to the mounting base 200. In some embodiments, pivoting pin aperture 240 may act as a pivot point when there is an impact (or force caused by a falling object) that is sufficiently strong enough to break the shear pin 420 (shown in
[0036] As depicted in
[0037]
[0038] As shown in
[0039] In various embodiments, a pivoting pin aperture 340 and a shear pin aperture 342 of bracket arm 300 may include different diameters. In order for shear pin 420 to fail at shear pin aperture 342 first at specific loads and prevent more expensive or difficult-to-replace utility support structure from being damaged, pivoting pin aperture 340 may include a larger diameter than that of shear pin aperture 342. However, pivoting pin aperture 340 and shear pin aperture 342 may be of any appropriate size, configuration, and method that may be inserted therethrough using one or more techniques described herein and/or using any other now known or future developed fastening technique. In some embodiments, bracket arm 300 may include an upper hook 362 that may be used to lift bracket arm 300 during installation. In some embodiments, bracket arm 300 may include a lower hook 364 that may be used to hang an apparatus or other component, for example, during installation.
[0040] As shown in
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[0042] In various embodiments, pivoting pin 410 may be inserted through a pivoting pin aperture 240 of mounting base 200 and a corresponding pivoting pin aperture 340 of bracket arm 300. For example, as shown in
[0043] In various embodiments, shear pin bracket 100 may be configured to include a shear pin 420 that may be configured to shear in response to an impact force to allow pivotal movement of bracket arm 300 relative to mounting base 200 around pivoting pin 410. In various embodiments, shear pin bracket 100 may be configured to include an impact-absorbing bumper 520 that may be configured to absorb impact forces from the bracket arm 300 that rotate the impacting object about the pivoting pin 410. In various embodiments, an impact-absorbing bumper 520 may include an elastomeric material, such as rubber, that allows impact-absorbing bumper 520 to deform elastically under impact so that energy may be absorbed and dissipated as the elastomeric material is compressed. In various embodiments, impact-absorbing bumper 520 may be customized to respond to a wide range of energy and type of impact. In some embodiments, impact-absorbing bumper 520 may include a boss (i.e., with a cylindrical shape). In other embodiments, impact-absorbing bumper 520 may include a boss with a cylindrical shape with an angle (for example, as depicted in
[0044] In various embodiments, shear pin bracket 100 may include an impact-absorbing biasing component 530 comprising a biasing component 534 configured to absorb the impact force. In various embodiments, biasing component 534 may comprise a component (such as a compression spring) configured to compress due to an impact on utility support structure 12, vertical base 200, and/or impact-absorbing bumper 520 caused by a load on wire 20, and thus absorb all or a portion of the corresponding force and dampen the impact force transferred to utility support structure 12 (i.e., a utility pole or tower), thereby increasing the chances of saving the utility support structure from breakage or damage caused by such impact.
[0045] In various embodiments, biasing component 534 may comprise a compression force spring, a wave spring, or any other suitable type of spring. In various embodiments, an elongated arm body 305 of bracket arm 300 may include a threaded portion configured to receive an impact-absorbing biasing washer and/or an impact-absorbing fastener 532. The impact-absorbing biasing washer and/or impact-absorbing fastener 532 may be configured to securely fasten impact-absorbing biasing component 530 to bracket arm 300. In some embodiments, impact-absorbing biasing component 530 may be adjusted to maintain a predetermined impact force to the utility support structure. For example, impact-absorbing biasing component 530 may be adjusted according to the pole rating. In some embodiments, the threaded portion of elongated arm body 305 may be mated to impact-absorbing fastener 532 using any appropriate configuration. For example, impact-absorbing fastener 532 may be any appropriate fastening component. In an example embodiment, impact-absorbing fastener 532 may comprise a locking nut 536.
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[0048] It is to be understood that the invention is not limited in its application to the details of construction and the arrangement of the components set forth herein. The invention is capable of other embodiments and of being practiced or being carried out in various ways. Variations and modifications of the foregoing are within the scope of the present invention. It should be understood that the invention disclosed and defined herein extends to all alternative combinations of two or more of the individual features mentioned or evident from the text and/or drawings. All of these different combinations constitute various alternative aspects of the present invention. The embodiments described herein explain the best modes known for practicing the invention and will enable others skilled in the art to utilize the invention.
[0049] While the preferred embodiments of the invention have been shown and described, it will be apparent to those skilled in the art that changes and modifications may be made therein without departing from the spirit of the invention, the scope of which is defined by this description.
[0050] Reference in this specification to one embodiment, an embodiment, some embodiments, various embodiments, certain embodiments, other embodiments, one series of embodiments, or the like means that a particular feature, design, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the disclosure. The appearances of, for example, the phrase in one embodiment or in an embodiment in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Moreover, whether or not there is express reference to an embodiment or the like, various features are described, which may be variously combined and included in some embodiments, but also variously omitted in other embodiments. Similarly, various features are described that may be preferences or requirements for some embodiments, but not other embodiments.
[0051] The language used herein has been principally selected for readability and instructional purposes, and it may not have been selected to delineate or circumscribe the inventive subject matter. Other embodiments, uses and advantages of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. The specification should be considered exemplary only, and the scope of the invention is accordingly intended to be limited only by the following claims.