PREFERENTIAL SEPARATION RIBBON STRUCTURES THAT ARE STRUCTURALLY CONFIGURED TO PROVIDE ENHANCED CABLE MANAGEMENT PERFORMANCE
20250093601 ยท 2025-03-20
Assignee
Inventors
Cpc classification
H01B7/0853
ELECTRICITY
International classification
Abstract
Multi-conductor ribbon structures may be structurally configured to reduce cable installation time. Such ribbon structures may include an adjacent conductor portion and a bonding portion that may be structurally configured to surround at least a conductor portion of the adjacent conductor portion. The adjacent conductor portion may be partially or wholly surrounded by a coating portion having an outer surface portion. The bonding portion may form a separation portion between the outer surface of each of the adjacent conductors. The separation portion may include a reduced amount of the bonding material adjacent to a first portion of the adjacent conductor portion relative to an amount of the bonding material portion adjacent a second portion of the adjacent conductor portion so as to provide a preferential separation region between the adjacent conductor portion at the first portion of the adjacent conductor portion. The bonding portion may be structurally configured to preferentially detach, or separate at the preferential separation region in predetermined, uniform, or controlled manner, in response to a force that urges the first and second conductor portions of the adjacent conductor portion away from one another.
Claims
1. A multi-conductor ribbon structure structurally configured to reduce the overall termination time by concentrating bonding residue on a predetermined and/or preferential conductor portion to reduce cleaning time and/or prevent damage to an optical fiber, comprising: a first conductor portion; a second conductor portion disposed adjacent to the first conductor portion; a bonding portion structurally configured to partially or wholly surround at least a portion of the first conductor portion and the second conductor portion; wherein the first conductor portion comprises an optical fiber that is structurally configured to be surrounded by at least a portion of a coating having an outer surface portion; wherein the bonding portion includes a separation portion located between the outer surface portion and the second conductor portion; wherein the bonding portion comprises a bonding material; wherein the separation portion is structurally configured to lack lateral symmetry between the first conductor portion and the second conductor portion; wherein the separation portion is structurally configured to include a reduced amount of the bonding material located adjacent to the first conductor portion relative to an amount of the bonding material adjacent the second conductor portion so as to provide a preferential separation region between the first conductor portion and the second conductor portion oat the first conductor portion; and wherein the bonding portion is structurally configured to preferentially detach or separate at the preferential separation region in a predetermined manner, in response to a separation force that urges the first conductor portion away from the second conductor portion so as to reduce cleaning times for termination by concentrating bonding residue on a predetermined and/or preferential conductor portion and/or prevent damage to the optical fiber.
2. The multi-conductor ribbon of claim 1, wherein the preferential detachment or separation at the preferential separation region is structurally configured to provide average performance and optical attenuation characteristics between the individual conductors.
3. The multi-conductor ribbon of claim 1, wherein the separation portion is structurally configured to be symmetrical in a direction perpendicular to the lateral direction.
4. The multi-conductor ribbon of claim 1, wherein the separation portion is structurally configured to lack symmetry in a direction perpendicular to the lateral direction.
5. The multi-conductor ribbon of claim 1, wherein the first conductor portion comprises a first optical fiber and wherein the second conductor portion comprises a second optical fiber.
6. The multi-conductor ribbon of claim 1, further comprising: an additional conductor portion adjacent to the second conductor portion; wherein the additional conductor portion comprises an optical fiber that is configured to be at least partially surrounded by a coating portion having an outer surface portion; wherein the bonding portion includes a second separation portion between the outer surface portion of the additional conductor portion and the outer surface portion of the second conductor portion; wherein the second separation portion includes a reduced amount of the bonding material adjacent to the additional conductor portion relative to the amount of the bonding material adjacent the second conductor portion so as to provide a second preferential separation region between the additional conductor portion and the second conductor portion; and wherein the bonding portion is structurally configured to preferentially detach, or separate, at the second preferential separation region in a predetermined manner, in response to a separation force that urges the additional conductor portion and the second conductor portion away from one another so as to reduce cleaning times for installation by concentrating bonding residue on predicted and/or preferential conductors and/or prevent damage to the optical fibers.
7. The multi-conductor ribbon of claim 6, wherein the second conductor portion comprises a second optical fiber, and wherein the additional conductor portion comprises a third optical fiber.
8. A multi-conductor ribbon structure structurally configured to reduce the overall termination time by concentrating bonding residue on a predetermined and/or preferential conductor portion to reduce cleaning time and/or prevent damage to an optical fiber, comprising: an adjacent conductor portion; a bonding portion structurally configured to partially or wholly surround at least a portion of the adjacent conductor portion; wherein the adjacent conductor portion comprises an optical fiber that is structurally configured to be surrounded by at least a portion of a coating having an outer surface portion; wherein the bonding portion includes a separation portion located between the outer surface portion of the adjacent conductor portion; wherein the bonding portion comprises a bonding material; wherein the separation portion is structurally configured to include a reduced amount of the bonding material located adjacent to a first portion of the adjacent conductor portion relative to an amount of the bonding material adjacent a second portion of the adjacent conductor portion so as to provide a preferential separation region between the first portion and the second portion of the adjacent conductor portion at the first portion of the adjacent conductor portion; and wherein the bonding portion is structurally configured to preferentially detach or separate at the preferential separation region in a predetermined manner, in response to a separation force that urges one or more conductor portions of the adjacent conductor portion away from one another so as to reduce cleaning times for termination by concentrating bonding residue on a predetermined and/or preferential conductor portion and/or prevent damage to the optical fiber.
9. The multi-conductor ribbon of claim 8, wherein the preferential detachment or separation at the preferential separation region is structurally configured to provide average performance and optical attenuation characteristics between the individual conductors.
10. The multi-conductor ribbon of claim 8, wherein the separation portion is structurally configured to lack lateral symmetry between the adjacent conductors.
11. The multi-conductor ribbon of claim 10, wherein the separation portion is structurally configured to be symmetrical in a direction perpendicular to the lateral direction.
12. The multi-conductor ribbon of claim 10, wherein the separation portion is structurally configured to lack symmetry in a direction perpendicular to the lateral direction.
13. The multi-conductor ribbon of claim 8, wherein the first portion of the adjacent conductor portion comprises a first conductor and wherein the second portion of the adjacent conductor portion comprises a second conductor.
14. The multi-conductor ribbon of claim 13, wherein the first conductor comprises a first optical fiber and the second conductor comprises a second optical fiber.
15. The multi-conductor ribbon of claim 8, further comprising: an additional conductor adjacent to the second portion of the adjacent conductor portion; wherein the additional conductor comprises an optical fiber that is configured to be at least partially surrounded by a coating portion having an outer surface portion; wherein the bonding portion includes a second separation portion between the outer surface portion of the additional conductor portion and the outer surface portion of the second portion of the adjacent conductor portion; wherein the second separation portion includes a reduced amount of the bonding material adjacent to the additional conductor portion relative to the amount of the bonding material adjacent the second portion of the adjacent conductor portion so as to provide a second preferential separation region between the additional conductor portion and the second portion of the adjacent conductor portion; and wherein the bonding portion is structurally configured to preferentially detach, or separate, at the second preferential separation region in a predetermined manner, in response to a separation force that urges the additional cable and the second one of the adjacent cables away from one another so as to reduce cleaning times for installation by concentrating bonding residue on predicted and/or preferential conductors and/or prevent damage to the optical fibers.
16. The multi-conductor ribbon of claim 15, wherein the first portion of the adjacent conductor portion comprises a first conductor and wherein the second portion of the adjacent conductor portion comprises a second conductor.
17. A multi-conductor ribbon structure structurally configured to reduce the overall termination time by concentrating bonding residue on a predetermined and/or preferential conductor portion to reduce cleaning time and/or prevent damage to a conductor, comprising: an adjacent conductor portion; a bonding portion structurally configured to partially or wholly surround at least a portion of the adjacent conductor portion; wherein the adjacent conductor portion is structurally configured to be surrounded by at least a portion of a coating having an outer surface portion; wherein the bonding portion includes a separation portion located between the outer surface portion of the adjacent conductor portion; wherein a portion of the bonding portion located adjacent to a first portion of the adjacent conductor portion is smaller than a portion of the bonding portion adjacent a second portion of the adjacent conductor portion so as to provide a preferential separation region between the first portion and the second portion of the adjacent conductor portion at the first portion of the adjacent conductor portion; and wherein the bonding portion is structurally configured to preferentially detach or separate at the preferential separation region in a predetermined manner, in response to a separation force that urges one or more conductor portions of the adjacent conductor portion away from one another so as to reduce cleaning times for termination by concentrating bonding residue on a predetermined and/or preferential conductor portion and/or prevent damage to the adjacent conductor portion.
18. The multi-conductor ribbon of claim 17, wherein the preferential detachment or separation at the preferential separation region is structurally configured to provide average performance and optical attenuation characteristics between the individual conductors.
19. The multi-conductor ribbon of claim 17, wherein the separation portion is structurally configured to lack lateral symmetry between the adjacent conductors.
20. The multi-conductor ribbon of claim 19, wherein the separation portion is structurally configured to be symmetrical in a direction perpendicular to the lateral direction.
21. The multi-conductor ribbon of claim 19, wherein the separation portion is structurally configured to lack symmetry in a direction perpendicular to the lateral direction.
22. The multi-conductor ribbon of claim 17, wherein the first portion of the adjacent conductor portion comprises a first conductor and wherein the second portion of the adjacent conductor portion comprises a second conductor.
23. The multi-conductor ribbon of claim 22, wherein the first conductor comprises a first optical fiber and the second conductor comprises a second optical fiber.
24. The multi-conductor ribbon of claim 17, further comprising: an additional conductor adjacent to the second portion of the adjacent conductor portion; wherein the additional conductor is configured to be at least partially surrounded by a coating portion having an outer surface portion; wherein the bonding portion includes a second separation portion between the outer surface portion of the additional conductor portion and the outer surface portion of the second portion of the adjacent conductor portion; wherein the second separation portion includes a reduced amount of the bonding material adjacent to the additional conductor portion relative to the amount of the bonding material adjacent the second portion of the adjacent conductor portion so as to provide a second preferential separation region between the additional conductor portion and the second portion of the adjacent conductor portion; and wherein the bonding portion is structurally configured to preferentially detach, or separate, at the second preferential separation region in a predetermined manner, in response to a separation force that urges the additional cable and the second one of the adjacent cables away from one another so as to reduce cleaning times for installation by concentrating bonding residue on predicted and/or preferential conductors and/or prevent damage to the adjacent and additional conductor portions.
25. The multi-conductor ribbon of claim 24, wherein the first portion of the adjacent conductor portion comprises a first conductor and wherein the second portion of the adjacent conductor portion comprises a second conductor.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038] In the drawings, like reference numbers generally indicate identical, functionally similar, and/or structurally similar elements.
DETAILED DESCRIPTION
[0039] Ribbon cables may be separated at a terminal portion for splicing or termination (e.g., into connectors, terminal blocks, or other equipment). This may involve splitting or separating a bonding material or dielectric between individual cables of the ribbon cable in order to separate the individual conductors or fibers. However, the bonding material or dielectric may not be perfectly or symmetrically split between two adjacent conductors or fibers, such that a majority of the material may randomly end up attached to one of the conductors or fibers or the other. This may result in unpredictable, unreliable, non-uniform and/or otherwise inferior optical performance or additional difficulty in cleaning fibers.
[0040] For example,
[0041] In many implementations, optical fibers 102A, 102B (referred to generally as fibers 102) may be encapsulated in a cover portion 104A, 104B, for example, a coating, which may comprise an insulating or dielectric material, such as polyvinyl chloride (PVC), polytetrafluoroethylene (PTFE or Teflon), polyvinylidene fluoride (PVDF), UV-curable materials including acrylate, epoxy, polyester, silicone, or styrene copolymer based materials, or any other such material. The conductors 101A, 101B may be bonded to one another via a bonding material 106, which may comprise silicone rubber, polyvinyl chloride (PVC), polytetrafluoroethylene (PTFE or Teflon), polyvinylidene fluoride (PVDF), fluorine resin, UV-curable materials including acrylate, epoxy, polyester, silicone, or styrene copolymer based materials, or any other such material, shown as a first portion 108A and a second portion 108B respectively attached to fiber 102A (via coating 104A), and fiber 102B (via coating 104B).
[0042] In the implementation shown, the bonding material 106 completely surrounds the coatings 104A, 104B, though in other implementations, less bonding material may be employed. For example, the bonding material may only cover a portion of the coatings 104A, 104B. The bonding material 106 includes a separation portion 110 (shown in dotted line) between the coatings 104A, 104B and/or the fibers 102A, 102B. In many such implementations lacking the preferential separation features discussed herein below, the bonding material 106 is laterally symmetrical around a vertical plane across the ribbon cable as shown. The bonding material also may be vertically symmetrical around a horizontal plane through the ribbon cable as shown (e.g., with identical dorsal and ventral portions). When separating the conductors 101A, 101B, the location of a separation region 112 may vary within the separation portion 110, and the bonding material 106 may unevenly tear or detach from one conductor (as shown in
[0043] Similarly,
[0044] The present disclosure describes exemplary embodiments for providing multi-conductor optical fiber ribbon structures that may include a preferential and/or predictable separation region. By modifying a profile of a separation portion of bonding material between adjacent conductors of the ribbon or an amount of attachment between the bonding material and the adjacent conductors, the ribbon may be structurally configured such that a majority of the residual bonding material predictably, or in a predetermined or uniform manner, remains on a selected one of the adjacent conductors. This profile may be dynamically varied along a length of the ribbon to provide similar or conforming optical characteristics between adjacent conductors and/or may reduce installation (e.g., splicing and/or termination) or cleaning times by concentrating bonding residue on preferential and/or predicted conductors and/or prevent damage to the optical fibers.
[0045]
[0046] While such embodiments of a preferential separation region 222 may still result in different amounts of bonding material on each conductor 201A, 201B after separation, the result is predictable, or in a predetermined, uniformed, controlled, or conforming manner, and may be selected to avoid distributed or localized impairments to optical characteristics or other performance characteristics of the ribbon. For example, the preferential separation region 222 may be structurally configured to predictably, or in a predetermined a manner, leave bonding residue on dark fibers, etc.
[0047] Furthermore, the bonding regions need not be continuous longitudinally along the length of the ribbon.
[0048] Although shown with only two conductors in
[0049] While the embodiment of
[0050] In the embodiments of
[0051] In some embodiments, as shown in
[0052] In a similar embodiment illustrated in
[0053] While the embodiments discussed above may comprise a separation portion of bonding material that lacked lateral symmetry but possessed vertical symmetry, other embodiments may lack both lateral and vertical symmetry of the separation portion. For instance,
[0054] Accordingly, the embodiments of the ribbons discussed herein provide preferential and/or predictable separation regions between adjacent individual conductors comprising fibers of the ribbons, which may increase installation (e.g., splicing and/or termination) efficiency and reduce optical characteristic differences by distributing effects between different conductors or moving them to dark fibers.
[0055] In a first aspect, the present disclosure may be directed to multi-conductor optical fiber ribbon cable structures. Such ribbon cable structures may include a plurality of parallel optical fibers, each fiber being surrounded by a coating having an outer surface. These ribbon cable structures also may include a coupling structure fixed to a first outer surface of a coating of a first optical fiber and a second outer surface of a coating of a second optical fiber of the plurality of optical fibers. A first bonding area between the first outer surface and the coupling structure may be larger than a second bonding area between the second outer surface and the coupling structure.
[0056] In some implementations, the coupling structure may be structurally configured to lack lateral symmetry between the first optical fiber and the second optical fiber. In a further implementation, the coupling structure may be structurally configured to lack vertical symmetry between the first optical fiber and the second optical fiber.
[0057] In another aspect, the present disclosure may be directed to other types of multi-conductor optical fiber ribbon cable structures. Such other types of ribbon cable structures may include a first coated optical fiber, a second coated optical fiber that may be structurally configured to extend parallel to the first coated optical fiber, and a coupling structure that may be structurally configured to partially or wholly surround the first coated optical fiber and be separately attached to the second coated optical fiber at a bonding surface at a first longitudinal position along the ribbon, the coupling structure may be structurally configured to not surround the second coated optical fiber at the first longitudinal position along the ribbon cable.
[0058] In some implementations, such ribbon cable structures may include a third coated optical fiber that may be structurally configured to extend parallel to the second coated optical fiber and the first coated optical fiber, and a second coupling structure that may be configured to partially or wholly surround the third coated optical fiber and be separably attached to the second coated optical fiber at a second bonding surface at a second longitudinal position along the ribbon, and the second coupling structure may be configured to not partially or wholly surround the second coated optical fiber at the second longitudinal position along the ribbon.
[0059] Persons skilled in the art would understand that the ribbon structures disclosed herein may be used to create lighter separation forces between adjacent fibers in the absence of solenoid/resin applicators that have short deposit times. The offset and subsequent smaller contact area disclosed herein may create lighter separation forces, which overcomes the need for equipment with shorter opening and closing times and, thus, reduces the cost of the system and replacement parts.
[0060] The above description in conjunction with the above-reference drawings sets forth a variety of embodiments for exemplary purposes, which are in no way intended to limit the scope of the described methods or systems. Those having skill in the relevant art can modify the described methods and systems in various ways without departing from the broadest scope of the described methods and systems. Thus, the scope of the methods and systems described herein should not be limited by any of the exemplary embodiments and should be defined in accordance with the accompanying claims and their equivalents.