Coupling for a rope drum of a lifting device

Abstract

A coupling for a connection between a gear box and a rope drum of a lifting device, wherein the coupling comprises an inner coupling support element and an outer coupling support element, wherein the inner coupling support element and the outer coupling support element are configured to rotate around a mutual axis of rotation, wherein the coupling is configured to allow a swiveling of the inner coupling support element and/or the outer coupling support element from the mutual axis of rotation. To improve the coupling, the coupling further comprises a gearing and a bearing with the gearing being configured to transmit rotation and torque from the gear box to the rope drum and the bearing being configured to transmit radial and axial forces from the rope drum to the gear box.

Claims

1. A lifting device having a gear box, a rope drum and a coupling connecting the gear box and the rope drum, wherein the coupling comprises an inner coupling support element and an outer coupling support element, wherein the inner coupling support element and the outer coupling support element are configured to rotate around a mutual axis of rotation, wherein the coupling is configured to allow a swiveling of the inner coupling support element and/or the outer coupling support element from the mutual axis of rotation, wherein the coupling further comprises a gearing and a bearing with the gearing being configured to transmit rotation and torque from the gear box to the rope drum and the bearing being configured to transmit radial and axial forces from the rope drum to the gear box, wherein both the gearing and the bearing each comprise an external part and an internal part, wherein: the external part of the gearing is an integral part of the outer coupling support element or seated in the outer coupling support element; the external part of the bearing is an integral part of the outer coupling support element or seated in the outer coupling support element; the internal part of the gearing is an integral part of the inner coupling support element or seated on the inner coupling support element; the internal part of the bearing is an integral part of the inner coupling support element or seated on the inner coupling support element; and wherein the external part of the bearing defines an external bearing surface and the internal part of the bearing defines an internal bearing surface with the internal bearing surface directly contacting the external bearing surface, and wherein the external bearing surface is axially wider than the internal bearing surface.

2. The lifting device as recited in claim 1, wherein the inner coupling support element is configured as an auxiliary hub and/or the outer coupling support element is configured as an auxiliary hub.

3. The lifting device as recited in claim 2, wherein the inner coupling support element configured as an auxiliary hub is formed to be seated on a shaft.

4. The lifting device as recited in claim 2, wherein the outer coupling support element configured as an auxiliary hub is formed to be seated in a base hub.

5. The lifting device as recited in claim 4, wherein the base hub is designed as an end flange of the rope drum.

6. The lifting device as recited in claim 1, wherein the bearing is configured as a spherical sleeve bearing, wherein the spherical sleeve bearing forms a certain spherical radius, in order to allow a swiveling of the inner coupling support element and/or the outer coupling support element from the mutual axis of rotation.

7. The lifting device as recited in claim 6, wherein the internal part of the gearing forms a crowning radius at its teeth, which is smaller than the spherical radius at the spherical sleeve bearing.

8. The lifting device as recited in claim 1, wherein each one of the internal part and the external part of the bearing is divided into two parts, with each part located on one side of the gearing in direction of the mutual axis of rotation, wherein the external bearing surface comprises a pair of external bearing surfaces located on either side of the gearing and wherein the internal bearing surface comprises a pair of internal bearing surfaces located on either side of the gearing, wherein each internal bearing surface directly contacts a respective one of the external bearing surfaces, and wherein each external bearing surface is axially wider than the respective internal bearing surface with which it is in contact.

9. The lifting device as recited in claim 8, wherein each one of the internal part and the external part of the bearing is divided into two halves in terms of technical function, with each part configured to cope with the radial force(s) as well as one direction of the axial force(s).

10. The lifting device as recited in claim 9, wherein each one of the internal part and the external part of the bearing is divided into two geometrical halves.

11. The lifting device as recited in claim 1, wherein the external part of the bearing, rotational wise and/or in direction of the axis of rotation, is fixed by friction fit and/or form fit to the outer coupling support element.

12. The lifting device as recited in claim 1, wherein the internal part of the bearing, rotational wise and/or in direction of the axis of rotation, is fixed by friction fit and/or form fit to the inner coupling support element.

13. The lifting device as recited in claim 1, wherein the external part of the gearing is wider than the internal part of the gearing.

14. The lifting device as recited in claim 1, wherein the internal part of the gearing is machined into the inner coupling support element.

15. The lifting device as recited in claim 1, wherein the external part of the gearing is machined into the outer coupling support element.

16. The lifting device as recited in claim 1, wherein when the inner coupling support element and the outer coupling support element are aligned about the mutual axis of rotation the external bearing surface extends beyond the width of the internal bearing surface in both directions along the mutual axis of rotation.

17. The lifting device as recited in claim 16, wherein the external bearing surface comprises a pair of external bearing surfaces located on either side of the gearing and wherein the internal bearing surface comprises a pair of internal bearing surfaces located on either side of the gearing, wherein each internal bearing surface directly contacts a respective one of the external bearing surfaces, and wherein each external bearing surface is axially wider than the respective internal bearing surface with which it is in contact with the each external bearing surface extending beyond the width of the respective internal bearing surface with which it is in contact in both directions along the mutual axis of rotation.

Description

LIST OF THE FIGURES

(1) FIG. 1 shows a cross section of a lifting device having a gear box, a rope drum, and a coupling,

(2) FIG. 2 shows an exploded view of the coupling,

(3) FIG. 3 shows a cross section of the coupling without swiveling,

(4) FIG. 3a shows a cross section of the coupling according to FIG. 3 swiveled clockwise, and

(5) FIG. 3b shows a cross section of the coupling according to FIG. 3 swiveled counter-clockwise.

DETAILED DESCRIPTION OF THE INVENTION

(6) FIG. 1 shows a cross section of a motorized lifting device 1 having a drive motor (not shown), a gear box 10 connected to the drive motor, a rope drum 20 for holding, guiding, winding and unwinding a rope (not shown), and a coupling 30 according to the invention. The lifting device is designed as a hoist, in particular a rope hoist (rope not shown) that can be used alone or for a crane mounted on a movable crane trolley.

(7) At one of its longitudinal ends the rope drum 20 is connected to the gear box 10 via the coupling 30. At the opposite longitudinal end, the rope drum 20 is connected to a support 60 of the lifting device 1, allowing rotation of the rope drum 20 with respect to its axis of rotation extending lengthwise. The axis of rotation of the rope drum 20 corresponds to an axis of rotation 52 (see FIGS. 3a and 3b) of an outer coupling support element 31 of the coupling 30. By motorized rotation of the rope drum 20 the rope can be wound and unwound from the rope drum 20 in order to lift and lower a load handling device, e.g. a load hook, that is attached at the end of the rope freely hanging down from the rope drum 20.

(8) The rope drum 20 comprises a base hub 21, which is configured as an input hub, designed as an end flange and arranged at the longitudinal end facing the gear box 10 and another end flange arranged at the opposite longitudinal end facing the support 60. Both plate-shaped end flanges delimit the rope drum 20.

(9) The gear box 10 comprises a casing and a shaft 11, which is configured as an output shaft and to output rotation and torque that is induced by the drive motor of the lifting device 1.

(10) The coupling 30 comprises an inner coupling support element 34 and the outer coupling support element 31, wherein the inner coupling support element 34 and the outer coupling support element 31 are configured to rotate around their mutual axis of rotation 50. The coupling 30 is configured to allow a swiveling of the inner coupling support element 34 and/or the outer coupling support element 31 from the mutual axis of rotation 50. In FIG. 1 the abovementioned axis of rotation of the rope drum 20 coincides with the mutual axis of rotation 50.

(11) The coupling 30 also comprises a gearing 32; 33 and a bearing 36; 37 (see FIG. 2 to FIG. 3b), so that it can transmit rotation and torque from the gear box 10 to the rope drum 20 and to transmit radial and axial forces from the rope drum 20 to the gear box 10. Both the gearing 32; 33 and the bearing 36; 37 each comprises an external 32; 37 and an internal part 33; 36.

(12) The outer coupling support element 31 is configured as an auxiliary hub, which is seated in the base hub 21 formed by the end flange of the rope drum 20, and is connected to the base hub 21 of the rope drum 20, e.g. by means of bolts (not shown). Furthermore, the inner coupling support element 34 is configured as an auxiliary hub, which is seated on the shaft 11, and is connected to the shaft 11 of the gear box 10 by means of form fit and is secured by a retaining plate 42 which is bolted to the shaft by means of a locking screw 43. Other means for securing the inner coupling support element 34 are also possible.

(13) Other configurations of the inner and outer coupling support elements 34, 31 are possible, thus any other machine element suitable for rotational movement. It is also possible that the inner coupling support element 34 is the shaft 11 itself, so that the internal part of the gearing 33 and the internal part of the bearing 36 are either integral part of or seated on the shaft 11. Furthermore, it is possible that the outer coupling support element 31 is formed by the base hub 21 or respective end flange of the rope drum 20 itself, so that the external part of the gearing 32 and the external part of the bearing 37 are either integral part of or seated in the base hub 21.

(14) FIG. 2 shows an exploded view of the coupling 30. In this view the substantial structural elements of the coupling 30 are shown separately and twice, with exception for the inner and outer coupling support element 31; 34 and the internal and external part of gearing 32; 33, as the arrangement of the elements shown twice is symmetrical.

(15) The bearing 36; 37 of the illustrated embodiment is configured as a spherical sleeve bearing, wherein the spherical sleeve bearing forms a certain spherical radius, in order to allow a swiveling of the inner coupling support element 34 and/or outer coupling support element 31 from the mutual axis of rotation 50.

(16) Each part of the spherical sleeve bearing, internal 36 and external 37, is divided into two geometrical halves at its center line 53, which is arranged orthogonally to the mutual axis of rotation 50 and orthogonally to the axis of swiveling. Each half comprising an internal 36 and external 37 part is located on one side of the gearing 32; 33 in direction of the mutual axis of rotation 50 and each configured to cope with the radial force(s) as well as one direction of the axial force(s).

(17) This configuration allows the utmost swiveling as the axis of swiveling is intersecting or close to the geometrical center line 53. Furthermore, this configuration facilitates the assembling of the coupling 30 for production and repair purposes, as both sides can be mounted individually.

(18) The gearing 32; 33 comprises a spur gear, however, other types of gearing are possible. The internal part of the gearing 32 is machined into the inner coupling support element 34, thus is integral part of it, and the external part of the gearing 33 is machined into the outer coupling support element 31, thus is integral part of it. Hereby, the number of parts needed for the construction of the coupling can be advantageously further reduced. The internal part of the gearing 33 forms a crowning radius at its teeth, which is smaller than the spherical radius at the spherical sleeve bearing 36; 37. By this the needed degree of freedom at the spherical sleeve bearing 36; 37 is gained.

(19) Between the internal part of bearing 36 and the internal part of the gearing 33 a spacer 35 is arranged, in order to maintain space for the swiveling. A retainer ring 38 is used to fix the internal part of bearing 36 in direction of the axis of rotation 50; 51.

(20) The coupling 30 is closed at both sides by means of cover rings 40 which are bolted to the outer coupling support element 31 by means of screws 41. A seal 39 is applied in order to keep a lubricant inside the coupling 30.

(21) FIG. 3 shows a cross section of the coupling 30 without swiveling. The axis of rotation 51 (see FIGS. 3a and 3b) of the inner coupling support element 34 and the axis of rotation 52 (see FIGS. 3a and 3b) of the outer coupling support element 31 lie over each other, thus generate the mutual axis of rotation 50 and coincide with the same.

(22) The external part of the bearing 37 is wider than the internal part of the bearing 36, in direction of the axis of rotation 50, 51, 52, with the external part of the bearing 37 having a bearing surface 37a and the internal part of the bearing 36 having a bearing surface 36a. This advantageously assures contact of the internal part of the bearing 36 and the external part of the bearing 37 during swiveling, as the internal part 36 is able to move between the end faces of the external part 37 facing in direction of the axis of rotation 50, 51, 52.

(23) The external part of the bearing 37 is fixed to the outer coupling support element 31 rotational wise by friction fit and in direction of the axis of rotation 50; 52 by form fit. The internal part of the bearing 36 is fixed to the inner coupling support element 34 rotational wise by friction fit and in direction of the axis of rotation 50; 51 by form fit.

(24) Due to the form fit, it can cope with the axial forces and due to the fact that it is seated in the inner and outer coupling support elements 34, 31 it can cope with the occurring radial forces. It does not necessarily need form fit rotational wise, since the rotation and torque is transmitted via the gearing 32; 33.

(25) The external part of the gearing 32 is wider than the internal part of the gearing 33, in direction of the axis of rotation 50, 51, 52. This assures contact of the internal part of the gearing 33 and the external part of the gearing 32 during swiveling, as the internal part 33 is able to move between the end faces of the external part 32 facing in direction of the axis of rotation 50, 51, 52, while still meshing.

(26) The outer coupling support element 31 may also comprise a lubrication system for lubrication of the bearing.

(27) Additionally, the description regarding FIG. 2 applies to FIG. 3 as well.

(28) FIG. 3a shows a cross section of the coupling 30 according to FIG. 3 swiveled clockwise. The axis of rotation 52 of the outer coupling support element 31 is exemplarily swiveled clockwise by 2 regarding the axis of rotation 51 of the inner coupling support element 34. Thus, the rope drum 20 is swiveled correspondingly.

(29) In this configuration, due to the swiveling, the internal part of gearing 33 has moved rotational wise and is now located at an outer side of the external part of gearing 32. Above the axes of rotation 51, 52 the internal part of gearing 33 is located at the outer left side of the external part of gearing 32, whereas below the axes of rotation 51, 52 the internal part of gearing 33 is located at the outer right side of the external part of gearing 32.

(30) Furthermore, the internal part of bearing 36 has moved rotational wise with regard to the external part of bearing 37. Above the axes of rotation 51, 52 and on the left-hand side of the center line 53 the internal part of bearing 36 is now located at the outer left side of the external part of bearing 37. Above the axes of rotation 51, 52 and on the right-hand side of the center line 53 the internal part of bearing 36 is now located at the inner left side of the external part of bearing 37. Below the axes of rotation 51, 52 and on the left-hand side of the center line 53 the internal part of bearing 36 is now located at the inner right side of the external part of bearing 37. Below the axes of rotation 51, 52 and on the right-hand side of the center line 53 the internal part of bearing 36 is now located at the outer right side of the external part of bearing 37.

(31) Additionally, the description regarding FIG. 3 applies to FIG. 3a as well.

(32) FIG. 3b shows a cross section of the coupling 30 according to FIG. 3 swiveled counter-clockwise. The axis of rotation 52 of the outer coupling support element 31 is exemplarily swiveled counter-clockwise by 2 regarding the axis of rotation 51 of the inner coupling support element 34. Thus, the rope drum 20 is swiveled correspondingly.

(33) Additionally, the description regarding FIG. 3 and FIG. 3a applies to FIG. 3b as well.

LIST OF REFERENCE NUMERALS

(34) 10 Gear box 11 Shaft 20 Rope drum 21 Base hub 30 Coupling 31 Outer coupling support element 32 External part of gearing 33 Internal part of gearing 34 Inner coupling support element 35 Spacer 36 Internal part of bearing 37 External part of bearing 38 Retainer ring 39 Seal 40 Cover ring 41 Screws 42 Retaining plate 43 Locking screw 50 Mutual axis of rotation 51 Axis of rotation of inner coupling support element 52 Axis of rotation of outer coupling support element 53 Center line 60 Support