Differential gear unit, a vehicle comprising a differential gear unit, and a method for operating a differential gear unit
12253149 · 2025-03-18
Assignee
- NINGBO GEELY AUTOMOBILE RESEARCH & DEVELOPMENT CO., LTD. (Ningbo, CN)
- ZHEJIANG GEELY HOLDING GROUP CO., LTD. (Zhejiang, CN)
Inventors
Cpc classification
B60K17/3465
PERFORMING OPERATIONS; TRANSPORTING
F16H48/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/346
PERFORMING OPERATIONS; TRANSPORTING
F16H63/3441
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H48/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A differential gear unit includes an annular ring gear having a rotational axis in an axial direction; side gears respectively distribute torque to drive shafts; differential pinion gears are rotatably arranged on a pinion pin, where the pinion gears respectively engage the side gears. A decoupling element inside the ring gear is rotatably arranged in relation to the ring gear. The pinion pin is connected to and extends diametrically across the decoupling element. A clutch sleeve slides relative to the ring gear and the decoupling element. The clutch sleeve, upon axial displacement, disconnects the ring gear from the decoupling element in a first position, allowing rotational movement of the decoupling element relative to the ring gear; connects the ring gear to the decoupling element in a second position, preventing the rotational movement of the decoupling element; and connects the ring gear to a park-lock structure in a third position.
Claims
1. A differential gear unit for a vehicle, wherein the differential gear unit comprises: an annular ring gear arranged to rotate around a rotational axis extending in an axial direction; a first side gear configured for distributing a first output torque to a first drive shaft, and a second side gear configured for distributing a second output torque to a second drive shaft; at least a first differential pinion gear and a second differential pinion gear rotatably arranged on a pinion pin, wherein the at least first differential pinion gear and second differential pinion gear are configured for engaging the first side gear and the second side gear; wherein the differential gear unit further comprises a decoupling element arranged radially inside the ring gear, the decoupling element comprising a radially outer toothed surface, wherein the decoupling element is rotatably arranged in relation to the ring gear, wherein the pinion pin is connected to and extending diametrically across the decoupling element, wherein the differential gear unit further comprises a clutch sleeve slidably arranged relative to the ring gear and the decoupling element in the axial direction, the clutch sleeve comprising a sleeve body arranged radially outside a hub structure of the ring gear, the sleeve body having a first toothed surface, the first toothed surface being arranged on a radially inner surface of the sleeve body, wherein the clutch sleeve upon displacement in the axial direction is configured for: disconnecting the ring gear from the decoupling element in a first axial position, allowing rotational movement of the decoupling element relative to the ring gear; connecting the ring gear to the decoupling element in a second axial position, preventing rotational movement of the decoupling element relative to the ring gear; and connecting the ring gear to a park-lock structure in a third axial position, and wherein the radially outer toothed surface of the decoupling element is configured for being disengaged from the first toothed surface in the first axial position and engaging the first toothed surface in the second axial position and third axial position.
2. The differential gear unit according to claim 1, wherein the clutch sleeve in the third axial position is configured for connecting the ring gear to the park-lock structure and the decoupling element, preventing rotational movement of the decoupling element relative to the ring gear and rotational movement of the ring gear relative to the park-lock structure.
3. The differential gear unit according to claim 1, wherein the ring gear comprises the hub structure, wherein the decoupling element is arranged radially inside the hub structure and rotatably arranged in relation to an internal surface of the hub structure.
4. The differential gear unit according to claim 1, wherein the sleeve body comprises a second toothed surface, wherein the second toothed surface is arranged on a radially outer surface of the sleeve body, wherein the park-lock structure comprises a toothed area configured for being disengaged from the second toothed surface in the first axial position and second axial position and engaging the second toothed surface in the third axial position.
5. The differential gear unit according to claim 1, wherein the decoupling element has a collar configuration, and wherein the clutch sleeve has a collar configuration.
6. The differential gear unit according to claim 1, wherein the ring gear comprises the hub structure, wherein the decoupling element is arranged radially inside the hub structure and rotatably arranged in relation to an internal surface of the hub structure, and wherein the park-lock structure has a ring or arc configuration, wherein the park-lock structure is arranged radially outside the hub structure, wherein the park-lock structure is connected to a differential housing.
7. The differential gear unit according to claim 1, wherein the first and second side gears and the at least first differential pinion gear and second differential pinion gear are positioned radially inside the decoupling element; wherein the decoupling element via the at least first differential pinion gear and second differential pinion gear is configured for transferring input torque from the ring gear to the first side gear and second side gear.
8. The differential gear unit according to claim 1, wherein the differential gear unit further comprises an actuating unit in engagement with the clutch sleeve, wherein the actuating unit is adapted for displacing the clutch sleeve relative to the ring gear and the decoupling element, in the axial direction, between the first axial position, the second axial position, and the third axial position.
9. A vehicle comprising the differential gear unit according to claim 1.
10. A differential gear unit for a vehicle, wherein the differential gear unit comprises: an annular ring gear arranged to rotate around a rotational axis extending in an axial direction, the ring gear comprising a hub structure, the hub structure comprising one or more grooves extending in the axial direction; a first side gear configured for distributing a first output torque to a first drive shaft, and a second side gear configured for distributing a second output torque to a second drive shaft; at least a first differential pinion gear and a second differential pinion gear rotatably arranged on a pinion pin, wherein the at least first differential pinion gear and second differential pinion gear are configured for engaging the first side gear and the second side gear; wherein the differential gear unit further comprises a decoupling element arranged radially inside the hub structure of the ring gear and rotatably arranged in relation to an internal surface of the hub structure, the decoupling element comprising a radially outer toothed surface, wherein the decoupling element is rotatably arranged in relation to the ring gear, wherein the pinion pin is connected to and extending diametrically across the decoupling element, wherein the differential gear unit further comprises a clutch sleeve slidably arranged relative to the ring gear and the decoupling element in the axial direction, the clutch sleeve comprising a sleeve body with a first toothed surface having one or more radially protruding tooth elements, the first toothed surface being arranged on a radially inner surface of the sleeve body, wherein the clutch sleeve upon displacement in the axial direction is configured for: disconnecting the ring gear from the decoupling element in a first axial position, allowing rotational movement of the decoupling element relative to the ring gear; connecting the ring gear to the decoupling element in a second axial position, preventing rotational movement of the decoupling element relative to the ring gear; and connecting the ring gear to a park-lock structure in a third axial position, and wherein the one or more grooves are configured for receiving the one or more radially protruding tooth elements of the first toothed surface, wherein the one or more radially protruding tooth elements of the first toothed surface are configured for preventing rotational movement of the clutch sleeve relative the hub structure through engagement with the one or more grooves, wherein the radially outer toothed surface of the decoupling element is configured for being disengaged from the first toothed surface in the first axial position and the one or more radially protruding tooth elements of the first toothed surface are configured for engaging the radially outer toothed surface in the second axial position and third axial position.
11. The differential gear unit according to claim 10, wherein the clutch sleeve in the third axial position is configured for connecting the ring gear to the park-lock structure and the decoupling element, preventing rotational movement of the decoupling element relative to the ring gear and rotational movement of the ring gear relative to the park-lock structure.
12. A method for operating a differential gear unit for a vehicle, wherein the differential gear unit comprises: an annular ring gear arranged to rotate around a rotational axis extending in an axial direction; a first side gear configured for distributing a first output torque to a first drive shaft, and a second side gear configured for distributing a second output torque to a second drive shaft; at least a first differential pinion gear and a second differential pinion gear rotatably arranged on a pinion pin, wherein the at least first differential pinion gear and second differential pinion gear are configured for engaging the first side gear and the second side gear; wherein the differential gear unit further comprises a decoupling element arranged radially inside the ring gear, the decoupling element comprising a radially outer toothed surface, wherein the decoupling element is rotatably arranged in relation to the ring gear, wherein the pinion pin is connected to and extending diametrically across the decoupling element, wherein the differential gear unit further comprises a clutch sleeve slidably arranged relative to the ring gear and the decoupling element in the axial direction, the clutch sleeve comprising a sleeve body arranged radially outside a hub structure of the ring gear, the sleeve body having a first toothed surface, the first toothed surface being arranged on a radially inner surface of the sleeve body, wherein the method comprises the steps: displacing the clutch sleeve in the axial direction to a first axial position for disconnecting the ring gear from the decoupling element, wherein in the first axial position rotational movement of the decoupling element relative to the ring gear is allowed; displacing the clutch sleeve in the axial direction to a second axial position for connecting the first toothed surface of the clutch sleeve to the radially outer toothed surface of the decoupling element, wherein in the second axial position rotational movement of the decoupling element relative to the ring gear is prevented; displacing the clutch sleeve in the axial direction to a third axial position for connecting the first toothed surface of the clutch sleeve to a park-lock structure.
13. The method according to claim 12, wherein the method further comprises the step: connecting the ring gear to the park-lock structure and the decoupling element with the clutch sleeve in the third axial position for preventing rotational movement of the decoupling element relative to the ring gear and rotational movement of the ring gear relative to the park-lock structure.
14. The method according to claim 12, wherein the differential gear unit further comprises an actuating unit in engagement with the clutch sleeve, wherein the method further comprises the step: displacing the clutch sleeve relative to the ring gear and the decoupling element in the axial direction with the actuating unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosure will be described in detail in the following, with reference to the attached drawings, in which
(2)
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
(8) Various aspects of the disclosure will hereinafter be described in conjunction with the appended drawings to illustrate and not to limit the disclosure, wherein like designations denote like elements, and variations of the described aspects are not restricted to the specifically shown embodiments, but are applicable on other variations of the disclosure.
(9)
(10) The differential gear unit 1 of the illustrated embodiments further comprises side gears and differential pinion gears of the bevel gear type. A first side gear 3a is configured for distributing a first output torque T.sub.O1 to a first drive shaft S.sub.1, and a second side gear 3b is configured for distributing a second output torque T.sub.O2 to a second drive shaft S.sub.2. The first side gear 3a and the second side gear 3b are arranged on opposite sides of the ring gear 2 in the axial direction DA. At least a first differential pinion gear 4a and a second differential pinion gear 4b are configured for engaging the first side gear 3a and the second side gear 3b, and in the embodiments illustrated in
(11) The differential gear unit 1 further comprises a decoupling element 6 arranged radially inside the ring gear 2, as illustrated in for example
(12) The decoupling element 6 comprises diametrically opposite openings 6c for holding the pinion pin 5 in position relative to the decoupling element 6. With this arrangement, the pinion pin 5 is positioned diametrically across the decoupling element 6, as understood from for example
(13) The differential gear unit 1 further comprises a clutch sleeve 7 slidably arranged relative to the ring gear 2 and the decoupling element 6 in the axial direction DA. With this configuration, the clutch sleeve 7 is allowed to slide axially in different operational positions in relation to the ring gear 2 and the decoupling element 6. Upon displacement in the axial direction DA, the clutch sleeve 7 is configured for being positioned in a first axial position P.sub.A1, a second axial position P.sub.A2, and a third axial position P.sub.A3. In the embodiments illustrated in
(14) Different axial positions of the clutch sleeve are schematically illustrated in
(15) In the embodiments illustrated in
(16) The clutch sleeve 7 comprises a sleeve body 7a with a first toothed surface 7b, as shown in for example
(17) The hub structure 2a comprises one or more grooves 10 extending in the axial direction DA. The one or more grooves 10 are configured for receiving one or more radially protruding tooth elements 11 of the first toothed surface 7b. As understood from
(18) The radially outer toothed surface 6b and the first toothed surface 7b are disengaged from each other in the first axial position P.sub.A1, as shown in
(19) The sleeve body 7a further comprises a second toothed surface 7c with one or more protruding tooth elements 16, as shown in for example
(20) As understood from
(21) In the embodiment illustrated in
(22) The side gears 3a, 3b and the at least first differential pinion gear 4a and second differential pinion gear 4b are positioned radially inside the decoupling element 6, as shown in
(23) As described above, the actuating unit 9 is in engagement with the clutch sleeve 7 and suitably controlled with the control unit 13. The actuating unit 9 is adapted for displacing the clutch sleeve 7 relative to the ring gear 2 and the decoupling element 6, in the axial direction DA, between the first axial position P.sub.A1, the second axial position P.sub.A2, and the third axial position P.sub.A3.
(24) As shown in for example
(25) To operate the differential gear unit 1, the actuating unit 9 is displacing the clutch sleeve 7 relative to the ring gear 2 and the decoupling element 6, in the axial direction DA, between the first axial position Pal, the second axial position P.sub.A2, and the third axial position P.sub.A3. The different axial positions may be operated in any sequence, depending on the driving conditions of the vehicle.
(26) By displacing the clutch sleeve 7 of the illustrated embodiments in the axial direction DA to the first axial position Pal, the ring gear 2 is disconnected from the decoupling element 6, as illustrated in
(27) By displacing the clutch sleeve 7 of the illustrated embodiments in the axial direction DA to the second axial position P.sub.A2, the ring gear 2 is connected to the decoupling element 6, as illustrated in
(28) By displacing the clutch sleeve 7 of the illustrated embodiments in the axial direction DA to the third axial position P.sub.A3, the ring gear 2 is connected both to the decoupling element 6 and to the park-lock structure 8, as illustrated in
(29) It will be appreciated that the above description is merely exemplary in nature and is not intended to limit the present disclosure, its application or uses. While specific examples have been described in the specification and illustrated in the drawings, it will be understood by those of ordinary skill in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present disclosure as defined in the claims. Furthermore, modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from the essential scope thereof. Therefore, it is intended that the present disclosure not be limited to the particular examples illustrated by the drawings and described in the specification as the best mode presently contemplated for carrying out the teachings of the present disclosure, but that the scope of the present disclosure will include any embodiments falling within the foregoing description and the appended claims. Reference signs mentioned in the claims should not be seen as limiting the extent of the matter protected by the claims, and their sole function is to make claims easier to understand.
REFERENCE SIGNS
(30) 1: Differential gear unit 2: Ring gear 2a: Hub structure 2b: Internal surface 2c: External surface 3a: First side gear 3b: Second side gear 4a: First differential pinion gear 4b: Second differential pinion gear 5: Pinion pin 6: Decoupling element 6a: Outer surface 6b: Outer toothed surface 6c: Opening 7: Clutch sleeve 7a: Sleeve body 7b: First toothed surface 7c: Second toothed surface 7d: Radially inner surface 7e: Radially outer surface 8: Park-lock structure 8a: Toothed area 9: Actuating unit 10: Groove 11: Tooth elements, First toothed surface 12: Differential housing 13: Control unit 14: Inner bearing 15: Tooth elements, Outer toothed surface 16: Tooth elements, Second toothed surface 17: Tooth elements, Toothed area 18a: First bearing flange 18b: Second bearing flange 19a: First bearing surface 19b: Second bearing surface 20a First bearing 20b Second bearing DA: Axial direction P.sub.A1: First axial position P.sub.A2: Second axial position P.sub.A3: Third axial position S.sub.1: First drive shaft S.sub.2: Second drive shaft T.sub.1: Input torque T.sub.O1: First output torque T.sub.O2: Second output torque