Rotary compressor
12253083 ยท 2025-03-18
Assignee
Inventors
Cpc classification
F04C2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/344
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/0836
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A rotary compressor is provided that may include a cylinder; a chamber eccentrically formed in the cylinder and accommodating a predetermined working fluid; a rotor rotatably received in the chamber and arranged so as to be concentric to the cylinder; first and second bearings disposed on upper and lower portions, respectively, of the cylinder so as to close the chamber, and which support a drive shaft of the rotor; a plurality of vanes movably installed on the rotor in a radial direction thereof, and protruding from the rotor up to an inner circumferential surface of the cylinder so as to divide the chamber into a plurality of compression spaces; first and second guide grooves which, in order to accommodate a portion of the vanes, are formed on respective surfaces, facing the chamber, of the first and second bearings so as to be concentric to the chamber, and guide the plurality of vanes while the rotor is rotating so that the plurality of vanes continuously protrude up to the inner circumferential surface of the cylinder; and an auxiliary bearing which is provided in at least one of the first guide groove or the second guide groove and rotating with the plurality of vanes.
Claims
1. A rotary compressor, comprising: a cylinder; a chamber eccentrically formed in the cylinder and accommodating a predetermined working fluid; a rotor rotatably disposed in the chamber and disposed concentrically to the cylinder; first and second bearings that are disposed above and below the cylinder to seal the chamber, respectively and support a drive shaft of the rotor; a plurality of vanes movably installed in the rotor in a radial direction of the rotor and protruding to an inner circumferential surface of the cylinder from the rotor to divide the chamber into a plurality of compressed spaces; first and second guide grooves formed concentrically to the chamber on surfaces of the first and second bearings facing the chamber, to accommodate portions of the plurality of vanes and continuously guiding the plurality of vanes to protrude to the inner circumferential surface of the cylinder while the rotor rotates; and an auxiliary bearing provided in at least one of the first guide groove or the second guide groove and rotating with the plurality of vanes, wherein the auxiliary bearing further includes a cover that isolates the auxiliary bearing from the chamber.
2. The rotary compressor of claim 1, wherein the auxiliary bearing includes: an outer ring fixed in the at least one of the first guide groove or the second guide groove; and an inner ring in contact with the portions of the plurality of vanes and rotating relative to the outer ring with the portions of the plurality of vanes.
3. The rotary compressor of claim 2, wherein the auxiliary bearing further includes a rolling member disposed between the outer ring and the inner ring.
4. The rotary compressor of claim 1, wherein the cover entirely covers a surface of the auxiliary bearing facing the chamber.
5. The rotary compressor of claim 1, wherein the auxiliary bearing is accommodated in the at least one of the first guide groove or the second guide groove so as not to protrude from the at least one of the first guide groove or the second guide groove.
6. The rotary compressor of claim 1, wherein the auxiliary bearing is disposed to overlap the rotor in an axial direction.
7. The rotary compressor of claim 6, wherein a width of an overlap region of the auxiliary bearing and the rotor is set to at least 1.5 mm.
8. The rotary compressor of claim 2, wherein each of the plurality of vanes includes: a body including a first end portion elongated in a radial direction of the rotor and disposed in the rotor, and a second end portion adjacent to an inner circumferential surface of the cylinder; and a pin that extends from the first end portion of the body and inserted into the at least one of the first guide groove or the second guide groove to contact the auxiliary bearing.
9. The rotary compressor of claim 8, wherein the pin contacts the inner ring of the auxiliary bearing.
10. The rotary compressor of claim 8, wherein the pin is fixed to the inner ring of the auxiliary bearing.
11. The rotary compressor of claim 8, wherein the pin is integrally formed with the body or detachably installed on the body.
12. The rotary compressor of claim 8, wherein a lubricating member having a low friction coefficient is disposed in the first and second guide grooves.
13. A rotary compressor, comprising: a cylinder; a chamber eccentrically formed in the cylinder and accommodating a predetermined working fluid; a rotor rotatably disposed in the chamber and disposed concentrically to the cylinder; first and second bearings that are disposed above and below the cylinder to seal the chamber, respectively and support a drive shaft of the rotor; a plurality of vanes movably installed in the rotor in a radial direction of the rotor and protruding to an inner circumferential surface of the cylinder from the rotor to divide the chamber into a plurality of compressed spaces; first and second guide grooves formed concentrically to the chamber on surfaces of the first and second bearings facing the chamber, to accommodate portions of the plurality of vanes and continuously guiding the plurality of vanes to protrude to the inner circumferential surface of the cylinder while the rotor rotates; and an auxiliary bearing provided in each of the first guide groove and the second guide groove and rotating with the plurality of vanes, wherein the auxiliary bearing includes: an outer ring fixed in the respective first guide groove or second guide groove; and an inner ring in contact with the portions of the plurality of vanes and rotating relative to the outer ring with the portions of the plurality of vanes, wherein the auxiliary bearing further includes a cover that isolates the auxiliary bearing from the chamber.
14. The rotary compressor of claim 13, wherein the auxiliary bearing further includes a rolling member disposed between the outer ring and the inner ring.
15. The rotary compressor of claim 13, wherein the cover entirely covers a surface of the auxiliary bearing facing the chamber.
16. The rotary compressor of claim 13, wherein the auxiliary bearing is accommodated in the respective first guide groove or second guide groove so as not to protrude from the respective first guide groove or second guide groove.
17. The rotary compressor of claim 13, wherein the auxiliary bearing is disposed to overlap the rotor in an axial direction.
18. The rotary compressor of claim 13, wherein each of the plurality of vanes includes: a body including a first end portion elongated in a radial direction of the rotor and disposed in the rotor, and a second end portion adjacent to an inner circumferential surface of the cylinder; and a pin that extends from the first end portion of the body and inserted into the respective first guide groove or second guide groove to contact the auxiliary bearing.
19. The rotary compressor of claim 18, wherein a lubricating member having a low friction coefficient is disposed in each of the first and second guide grooves.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(13) Examples of a rotary compressor according to embodiments will be described below with reference to the accompanying drawings.
(14) In the description of these examples, the same reference numerals in the drawings denote like elements, and a repeated explanation thereof will not be given. The suffixes module and unit of elements herein are used for convenience of description and thus may be used interchangeably, and do not have any distinguishable meanings or functions. In the following description of the at least one embodiment, a detailed description of known functions and configurations incorporated herein will be omitted for the purpose of clarity and for brevity. The features of the present disclosure will be more clearly understood from the accompanying drawings and should not be understood to be limited by the accompanying drawings, and it is to be appreciated that all changes, equivalents, and substitutes that do not depart from the spirit and technical scope of the present disclosure are encompassed in the present disclosure.
(15) It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element.
(16) It will be understood that when an element is referred to as being on, connected to or coupled to another element, it may be directly on, connected or coupled to the other element, or intervening elements may be present. In contrast, when an element is referred to as being directly on, directly connected to or directly coupled to another element or layer, there are no intervening elements present.
(17) Singular expressions in the present specification include the plural expressions unless clearly specified otherwise in context.
(18) It will be further understood that the terms comprises or comprising when used in this specification specify the presence of stated features, numbers, steps, operations, elements, or components, but do not preclude the presence or addition of one or more other features, numbers, steps, operations, elements, components, or groups thereof. In addition, for the same reason, the present application also provides some features from combinations of related features, numbers, steps, operations, components, and parts described using the above-mentioned terms without departing from the intended technical purpose and effect of the disclosed application. It should also be understood that combinations in which numbers, steps, operations, components, parts, etc. are omitted are also included.
(19) Examples described in the present application relate to a rotary compressor including a vane that rotates with a rotor. The principles and configuration of the examples described may be applied without substantial modification to any type of device having a moving vane without substantial modification.
(20) First, an overall configuration of an example of a rotary compressor according to an embodiment will be described below with reference to the related drawings. In this regard,
(21) Referring to
(22) The power part 10 may include any power device for supplying power required to the rotary compressor 1. Among these power devices, the power part 10 may include, for example, an electric motor that is compact and also generates power with high efficiency. The power part 10 may include a stator 11 fixed to the case 2, a rotor 12 rotatably supported inside of the stator 11, and a drive shaft 13 coupled to the rotor 12. The rotor 12 may be rotated electromagnetic force generated by the stator 11 and the rotor 12, and the drive shaft 13 may transfer a rotational force of the rotor 12 to the compression part 100. To supply external power to the stator 11, a terminal 4 may be installed in the upper cap 3.
(23) The compression part 100 may compress a working fluid to have a predetermined pressure and discharge the compressed working fluid. For such compression of the working fluid, the compression part 100 may be connected to the suction pipe 7 to receive a working fluid to be compressed, as shown in
(24)
(25) First, the compression part 100 may include a cylinder 110 disposed inside of the case 2. The cylinder 110 may have a body 111 having a ring shape with a substantially constant thickness, and may have a body having a different shape, if necessary. The cylinder 110 may include a chamber 112 that is formed inside of the body 111 and has a predetermined size. The chamber 112 may define a working space that receives a working fluid for compression. The cylinder 110 may include a suction port 113 and a discharge port 114 that are formed on the body 111 and communicate with the chamber 112. The suction port 113 may be connected to the suction pipe 7 to supply a working fluid into the chamber 112, and the discharge port 114 may communicate with the discharge pipe 9 for discharging the compressed working fluid. The suction port 113 and the discharge port 114 may be disposed on the body 111 while being spaced apart from each other at a predetermined angle and spacing for suction and discharge of the working fluid without interfering with each other. In addition, as shown in
(26) The compression part 100 may also include a rotor 120 rotatably accommodated within the chamber 112 of the cylinder 110. The rotor 120 may have a body 121 with a circular cross-section, that is, a disk-shaped body 121, as shown in
(27) The compression part 100 may include a bearing 130 disposed on the cylinder 110 and closing the chamber 112 inside of the cylinder 110. The bearing 130 may include first and second bearings 130a and 130b disposed above and below, that is, on bottom and top surfaces of, the cylinder 110, accurately, above and below the body 111, respectively, to cover the chamber 112. In order to prevent a working fluid compressed with high pressure in the chamber 112 from leaking, the bearings 130: 130a and 130b may be firmly coupled to the body 111 of the cylinder 110 using a fastening member. In addition, the bearings 130: 130a and 130b may support the drive shaft 13 coupled with the rotor 120. The bearings 130: 130a and 130b may include sleeves 132 that surround the drive shaft 13, as shown in
(28) The compression part 100 may include a plurality of vanes 140 provided in the rotor 120. For example, as shown in
(29) These compression spaces need to be properly sealed in order to compress the working fluid at a high pressure. Therefore, for proper sealing, the vanes 140 need to reach the outer periphery of the chamber 112 from the rotor 120, that is, an inner periphery (or inner circumferential surface) of the body 111 of the cylinder 110. As described above, as the rotor 120 is relatively eccentric to the chamber 112, as shown in
(30) To enable such movement of the vanes 140 during rotation of the rotor 120, the rotor 120 may include slots 122 corresponding to the vanes 140: 140a to act as a guide mechanism 140c. As shown in
(31) In addition, if the vanes 140 are not accurately oriented and placed in an accurate position as designed, working fluid may leak between the inner periphery of the cylinder 110 and an end of the vanes 140 facing the same. That is, when the vanes 140 are not accurately oriented in a radial direction of the rotor 120, that is, in a radial direction of the cylinder 110 and are tilted at a predetermined angle with respect to the radial direction, the end of the vanes 140 may also be tilted with respect to the inner periphery of the cylinder 110, and a large gap may be formed between the titled end of the vane 140 and the inner periphery of the cylinder 110, and leakage may occur. For this reason, the slot 122 may be oriented towards the center O of the cylinder 110. That is, the slot 122 may extend in the radial direction of the cylinder 110, and a longitudinal center line of the slot 122 may pass through the center O of the cylinder 110. In addition, both side portions 122 and 122b of the slot 122 may be in close contact with side surfaces of the vanes 140 to prevent a gap from being formed. Accordingly, by the slot 122, the vanes 140 may be accurately oriented toward the center O of the cylinder 140 in the radial direction of the cylinder 140 and may move in the radial direction. The slot 122 may move in the radial direction of the cylinder 110 and may accurately guide the vanes 140 to protrude from the rotor 120 to the inner periphery of the cylinder 110.
(32) During rotation of the rotor 120, in order for the vanes 140 to reach the inner periphery of the cylinder 110, an appropriate drive force needs to be applied to the vanes 140 to move the vanes 140 to correspond to a change in distance between the rotor 120 and the cylinder 110. In order to apply such a drive force, the compression part 100 may include a guide groove 150 as an additional guide mechanism. As shown in
(33) As shown in
(34) As described above, the guide groove 150 is formed concentrically with the chamber 112 to maintain a fixed distance between the outer periphery of the guide groove 150 and the outer periphery of the chamber 112, and thus, a distance between the end of the vanes 140 constrained to the guide groove 150 and the inner periphery of the cylinder 110 may also be adjusted by adjusting the fixed distance. Therefore, the ends of the vanes 140 may not reach the inner periphery of the cylinder 110 but may not be in direct contact with the inner periphery of the cylinder 110 by adjusting the distance between the guide groove 150 and the outer periphery of the chamber 112. As only a very fine gap may be formed up to the inner periphery of the cylinder 110 by the end of the vanes 140, vibration and noise generated by contact with the inner periphery of the cylinder 110 may be largely reduced without actually causing leakage of the working fluid.
(35) Referring to
(36) The vanes 140 may include a pin 142 that extends vertically from the first end portion 141a of the body 141 toward the adjacent guide groove 150. The pin 142 may be inserted into the guide groove 150 in order to guide rotation of the vanes 140. That is, the pin 142 may include first and second pins 142a and 142b that are inserted into the first and second guide grooves 150a and 150b, respectively. To be inserted into the first and second guide grooves 150a and 150b, respectively, the first pin 142a may extend downward from a bottom surface of the body 141 by a predetermined length, and the second pin 142b may extend upward from a top surface of the body 141 by a predetermined length. In addition, as shown in
(37) The compression part 100 may effectively and efficiently perform compression of the working fluid in a stable and reliable manner by collaboration of parts thereof, and this compression operation will be detailed below step by step with reference to
(38) First, referring to
(39) In the state of
(40) As described above, the guide mechanism of the vanes 140 may include only the slot 122 and the guide groove 150, and thus, may be formed by simple mechanical processing and may not increase the number of parts. Therefore, the guide mechanism may have a simple structure, and may be easily provided in the compressor 1 by a simple process. The guide mechanism may accurately orient and move the vane 100 in a radial direction of the cylinder 110 during an operation of the compression part 100. For this reason, the guide mechanism may achieve reliability and stability of operation while increasing productivity of the compressor 1. Nevertheless, improvement of the reliability and stability of the compressor 1 and the compression part 100 in various aspects may be additionally considered. For example, the bearing 130 may be completely stationary, while the vanes 140 may move at high speed along the guide groove 150 formed in the bearing 130 together with the rotor 120. Accordingly, the vanes 140 and the pin 142 thereof may have a relatively large relative speed with respect to the bearing 130 and the guide groove 150, and accordingly, friction and abrasion generated in the pin 142 may be increased. For this reason, the compression part 100 may further include an auxiliary bearing 200 rotating together with the vanes 140 to support rotation of the vanes 140.
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(42) As the guide groove 150 is disposed adjacent to the vanes 140, the auxiliary bearing 200 may be provided in any one of the first and second guide grooves 150a and 150b to be easily connected to the vanes 140. Even if the auxiliary bearing 200 is provided in any one of the first and second guide grooves 150a and 150b, the auxiliary bearing 200 may rotate with the vanes 140 while supporting the vanes 140 with respect to the bearing 130 which is stationary. That is, the auxiliary bearing 200 may be interposed between the bearing 130 (including the guide grooves 150) and the vanes 140 to rotate together with the vanes 140, and may contact the bearing 130 which is stationary instead of the vanes 140 to support the vanes 140. Thus, the auxiliary bearing 200 may significantly reduce the relative speed of the vanes 140 with respect to the bearing 130 which is stationary and the guide grooves 150. Accordingly, in the following description, the auxiliary bearing 200 will be described with reference to the examples of
(43) Referring to
(44) The auxiliary bearing 200 may also include the inner ring 220 placed in the first guide groove 150a together with the outer ring 210. The inner ring 220 may be rotatable relative to the fixed outer ring 210 to enable rotational movement of the vanes 140. The inner ring 220 may be rotatably disposed between the outer ring 210 and a part or portion of the vanes 140 disposed within the first guide groove 150a, that is, the pin 142a. As described above, when the outer ring 210 is disposed adjacent to either sidewall of the first guide groove 150a, a part or portion of the vanes 140, that is, the pin 142a may be disposed adjacent to another sidewall of the opposite first guide groove 150a, and the inner ring 220 may be disposed between the outer ring 210 and the pin 142a. For example, as shown in the drawing, when the outer ring 210 is disposed adjacent to a radially outer wall of the first guide groove 150a, that is, an outer periphery thereof, the pin 142a may be disposed adjacent to a radially inner wall of the first guide groove 150a, that is, an inner periphery thereof, and the inner ring 220 may be disposed between the outer ring 210 and the pin 142a. Even when the outer ring 210 and the pin 142a are disposed opposite to those illustrated in the drawing, the inner ring 220 may be disposed between the outer ring 210 and the pin 142a. In the following, for brevity of explanation, in relation to the outer ring 210 adjacent to the outer periphery of the first guide groove 150a, the pin 142a adjacent to the inner periphery of the first guide groove 150a, and the inner ring 220 between them, features of the auxiliary bearing 200 are described, but these features may be equally applied to the auxiliary bearing 200 having an opposite arrangement, that is, the outer ring 210 adjacent to the inner periphery of the first guide groove 150a, without significant deformation. The inner ring 220 may also extend in the circumferential direction with a limited length to support only a portion of the vanes 140, that is, the pin 142a. As shown in the drawing, for stable support of the vanes 140, the inner ring 220 may have a continuous ring-shaped body, and may continuously extend to face the outer ring 210 in the circumferential direction along the first bearing 130a or the first guide groove 150a.
(45) The inner ring 220 may be in contact with a portion of the vanes 140 to rotate together with the vanes 140. The inner ring 220 may contact any part of the vanes 140 that allow simultaneous rotation, for example, a part of the vanes 140 adjacent the first guide groove 150a, that is, a lower part thereof. The inner ring 220 may be in contact with the pin 142a which is part of the vanes 140 inserted into the first guide groove 150a for stable contact. In this case, in order to ensure a wide contact surface, an outer surface of the inner ring 220 (in the drawing, inner circumferential surface) is in contact with the outer surface of the pin 142a, while an outer circumferential surface of the inner ring 220 may face the inner circumferential surface of the outer ring 210. The inner ring 220 may be in contact with the pin 142a but may not be fixed with the pin 142a. Even in this case, partial slip occurs and the inner ring 220 may rotate relative to the pin 142a (that is, the vanes 140), but the inner ring 220 may rotate with the vanes 140 due to contact resistance between the inner ring 220 and the pin 142a. Accordingly, the relative speed of the vanes 140 with respect to the bearing 130 may be effectively reduced. The pin 142a may be immovably coupled or fixed to the inner ring 220. In this case, the inner ring 220 may rotate at the same speed simultaneously with the pin 142a and the vanes 140 without any relative motion, and may completely remove the relative speed of the vanes 140 with respect to the bearing 130.
(46) As shown in
(47) As shown in
(48) Due to this installation of the auxiliary bearing 200, the first guide groove 150a may substantially extend, and the working fluid in the chamber 112 may leak through the auxiliary bearing 200. Accordingly, the auxiliary bearing 200 may include a cover 230 that covers a surface thereof. In order to prevent leakage of the working fluid, the cover 230 may completely cover the surface facing the chamber 112 of the auxiliary bearing 200 as a whole. The cover 230 may include a first cover 231 that is disposed on an exposed portion of the auxiliary bearing 200 disposed in the first guide groove 150a, that is, ends (upper parts in the drawing) opposite to a bottom portion of the first guide groove 150a of the outer ring 210 and the inner ring 220. The first cover 231 may extend horizontally in the radial direction from the end of the outer ring 210 to the end of the inner ring 220. In addition, when the first cover 231 extends over the entire first guide groove 150a in the circumferential direction of the outer ring 210 or the inner ring 220, the first cover 231 may also extend in the circumferential direction to entirely cover the outer ring 210 and the inner ring 220. The cover 230 may include a second cover 232 that extends vertically from the first cover 231. The second cover 232 may be disposed between the outer ring 210 and an inner surface of the first guide groove 150a, and may be coupled to the outer ring 210. Accordingly, the outer ring 210 may be stably fixed in the first guide groove 150a. The auxiliary bearing 200, that is, the outer ring 210 and the inner ring 220 thereof, may be surrounded by the cover 230, and thus, may be isolated from the chamber 112 to prevent leakage and may be stably supported.
(49) For smoother rotation of the pin 142a and the inner ring 220, a lubricating member 200a may be additionally disposed in the first guide groove 150a. The lubricating member 200a may be disposed on an inner surface of the first guide groove 150a in contact with the pin 142a and the inner ring 220. For example, the lubricating member 200a may be disposed on the inner circumferential surface of the first guide groove 150a and interposed between the inner circumferential surface and the pin 142a. In addition, the lubricating member 200a may be disposed on a bottom surface of the first guide groove 150a and interposed between the bottom surface and the pin 142a/the inner ring 220. The lubricating member 200a may be made of a material having a high strength and a low friction coefficient, and if necessary, may be applied with a predetermined lubricant. The pin 142a and the inner ring 220 may be rotated relatively smoothly and stably by the lubricating member 221 while in contact with the lubricating member 200a.
(50) As described above, the auxiliary bearing 200 may enable the vanes 140 to rotate smoothly while in contact with the bearing 130 which is stationary instead of the vanes 140 to support the vanes 140. Therefore, the auxiliary bearing 200 may significantly reduce the relative speed of the vanes 140 with respect to the bearing 140 which is stationary and the guide grooves 150, and accordingly, wear and breakage due to friction of the vanes 140, more precisely, the pin 142 thereof may also be significantly reduced. For this reason, the auxiliary bearing 200 may largely increase the structural stability and reliability of the vanes 140, and accordingly, the stability and reliability of the compressor 1 itself may also be increased.
(51) The rotor 120 may rotate in the chamber 112 at high speed, and thus, when the auxiliary bearing 200 protrudes into the chamber 112, the auxiliary bearing 200 may interfere with the rotor 120 and be damaged. Accordingly, as shown in
(52) The above exemplary embodiments are therefore to be construed in all aspects as illustrative and not restrictive. The scope should be determined by the appended claims and their legal equivalents, not by the above description, and all changes coming within the meaning and equivalency range of the appended claims are intended to be embraced therein.