Aerated hydrocyclone apparatus and method for cyclonic froth separation
12251718 ยท 2025-03-18
Inventors
- Hassan Elhady Hassan Mohamed Fayed (Blacksburg, VA, US)
- Heba Ahmed ELsaid Abdelrahman Elsewidy (Blacksburg, VA, US)
Cpc classification
B04C2009/008
PERFORMING OPERATIONS; TRANSPORTING
International classification
B04C5/103
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Apparatus and methods configured for cyclonic froth separation are disclosed. Exemplary implementations may: provide slurry into a first volute; provide fluid communication between the first volute and an interior of a porous barrier; receive pressurized gaseous fluid through a body wall to an exterior of the porous barrier; provide fluid communication between the exterior of the porous barrier and the interior of the porous barrier; facilitate flows of pressurized gas through the porous barrier; receive outputted froth and output froth to the exterior of the apparatus; provide fluid communication between the interior of the porous barrier and the second volute; retain froth within the interior of the porous barrier; receive slurry exhausted from the interior of the porous barrier; provide fluid communication of exhausted slurry to the exterior of the apparatus.
Claims
1. A hydrocyclone apparatus configured to separate particles from a slurry, the apparatus comprising: a central body formed by a body wall, wherein the body wall runs longitudinally from a first body opening at one end to a second body opening at another end opposite the first body opening; a porous barrier coupled to the body wall forming an outer layer of the body wall, wherein the porous barrier allows air or gas flows from a secondary barrier opening to flow through the porous barrier and then between one or more rows of cascades of blades forming an inner layer on an interior side of the porous barrier; a first volute connected to the first body opening having a first slurry input port forming a first cyclonic opening, a body interface coupled to the first volute and that is attached to the first cyclonic opening that is configured to allow a fluid flow of slurry with particles to the interior of the central body, wherein the particles are separated from the slurry by a froth created by a hydrocyclone formed therein, wherein a central air column is formed within a core of the hydrocyclone; an air base column coupled to the central air column configured to support the air column and isolate the core having low pressure from a high pressure region near the body wall of the hydrocyclone to prevent the froth from being outputted by an exhaust port; a second volute connected to the second body opening having a second slurry input port forming a second cyclonic opening, including a body interface coupled to the second volute attached to the second cyclonic opening configured to allow a fluid flow of residual slurry to the interior of the central body and the second volute, an interior wall of the second volute configured to form an exhaust opening configured to receive residual particles to flow residual particles matter to the exhaust port coupled to the second volute configured to allow fluid flows of captured particles matter to the exterior of the apparatus, wherein the air base column allows during operation of the hydrocyclone slurry flows to be expelled from the hydrocyclone apparatus via the exhaust port.
2. The apparatus of claim 1, wherein the one or more rows of cascades of blades on the interior side of the porous barrier are configured to prevent large particles within the slurry from clogging the porous barrier material.
3. The apparatus of claim 1, further comprising a slurry froth formed by the hydrocyclone configured to collect in the central air column of the hydrocyclone to capture particles suspended in the slurry on the interior side of porous barrier.
4. The apparatus of claim 1, wherein the porous barrier coupled to the central body is aligned parallel to the longitudinal axis of the central body.
5. The apparatus of claim 1, wherein the exhaust opening of the central air column configured to receive slurry exhausted from the hydrocyclone and allow the exhausted slurry to flow to an exterior of the hydrocyclone apparatus.
6. The apparatus of claim 1, further comprising a mechanism to attach the second volute to a second body opening of the central body.
7. A method for separating particles from a slurry, the method comprising: providing slurry, via a slurry input port, into a first volute; providing fluid flow of slurry, via a first cyclonic opening, between the first volute and an interior of a central body to be separated by a hydrocyclone formed therein, a central a core of the hydrocyclone the central body being formed of a body wall that runs longitudinally from a first body opening at one end to a second body opening at another end opposite the first body opening, the first cyclonic opening being formed by a body interface of the first volute being connected to the first body opening of the central body; providing a porous barrier coupled to the body wall forming an outer layer of the body wall, wherein the porous barrier allows air or gas flows from a secondary barrier opening to flow through the porous barrier through the porous barrier and then between one or more rows of cascades of blades forming an inner layer of the body wall on an interior side of the porous barrier; providing fluid flow, via a second cyclonic opening, between the interior of the central body and a second volute, the second cyclonic opening being formed by a body interface of the second volute connected to the second body opening of the central body; receiving, via an exhaust opening of the second volute, exhausted slurry from the interior of the central body, the exhaust opening formed by the base surface and an interior wall of the second volute, the exhaust opening is generally annular in shape; providing, via an exhaust port of the second volute, fluid flow of exhausted slurry from the exhaust opening to the exterior of the apparatus; preventing froth formed in the central air column from being outputted by the exhaust port using an air base column coupled to the central air column to support the central air column and isolate the core having low pressure from the high pressure region near the body wall of the hydrocyclone; and retaining, via an air base column, air to support the hydrocyclone formed within the interior of the central body, the air base column forming a base surface at the second cyclonic opening, wherein the air base column has a diameter similar to a diameter of the central air column of the hydrocyclone so that during operation of the hydrocyclone slurry flows from the interior of the central body to the exhaust opening to be expelled from the apparatus via the exhaust port.
8. The method of claim 7, further comprising receiving, via a overflow port, outputted froth and/or concentrates from the hydrocyclone formed in the interior of the central body and outputting the froth and/or concentrates to the exterior of the central body, the overflow port is positioned along the longitudinal axis of the central body on the first volute.
9. The method of claim 7, wherein forming the first cyclonic opening includes creating a connection of the body interface of the first volute to the first body opening of the central body.
10. The method of claim 7, further comprising attaching the first volute to the first body opening of the central body using a mechanismtudinal axis of the central body, the attachment opening has a generally circular shape.
11. The method of claim 7, further comprising the body interface of the second volute including an attachment opening opposite from the exhaust opening on the longitudinal axis of the central body, the attachment opening has a generally circular shape.
12. The method of claim 7, further comprising attaching the second volute to the second body opening of the central body with a mechanism.
13. A hydrocyclone direct cyclonic flotation apparatus configured to separate particles from a slurry, the apparatus comprising: a central body formed by a body wall, wherein the body wall runs longitudinally from a first body opening at one end to a second body opening at another end opposite the first body opening; a first volute connected to the first body opening having a first slurry input port forming a first cyclonic opening, a body interface coupled to the first volute and attached to the first cyclonic opening configured to allow a fluid flow of slurry with particles to the interior of the central body, wherein the particles are separated from the slurry by a froth created by a hydrocyclone formed therein, wherein a central air column is formed within a core of the hydrocyclone; an air base column coupled to the central air column configured to support the air column and isolate the core having low pressure from a high pressure region near the body wall of the hydrocyclone to prevent the froth from being outputted by an exhaust port; one or more of secondary openings coupled to the body wall configured to inject a pressurized gaseous fluid into the interior of the body wall; a porous barrier coupled to the body wall forming an outer layer of the body wall, wherein the porous barrier allows air or gas flows from a secondary barrier opening to flow through the porous barrier and then between one or more rows of cascades of blades forming an inner layer on an interior side of the porous barrier; a second volute connected to a second body opening having a second slurry input port forming a second cyclonic opening; a second body interface coupled to the second volute attach to the second cyclonic opening configured to allow a fluid flow of residual slurry to the interior of the central body; an interior wall of the second volute configured to form an exhaust opening configured to receive residual particles to flow residual particles matter to the exhaust port coupled to the second volute configured to allow fluid flows of captured particles matter to the exterior of the apparatus; and a central pipe coupled to the second volute configured for indirect froth cyclonic flotation hydrocyclone, to allow a fluid flow of a froth concentrate of captured particles and remaining particles in the slurry through the central pipe to exit the apparatus through the exhaust opening in the second volute.
14. The apparatus of claim 13, wherein the fluid flow of slurry enters the hydrocyclone through the first volute tangentially to the hydrocyclone and swirls through it.
15. The apparatus of claim 13, wherein the slurry swirling in the hydrocyclone generates a radial pressure distribution where maximum pressure occurs at the peripheral wall of the hydrocyclone and minimum pressure occurs at the core along the centerline of the hydrocyclone.
16. The apparatus of claim 13, further comprising a slurry input port coupled at one terminal to an external source containing slurry, wherein the slurry enters the first volute at a direction tangential to the cyclonic motion of the layer of swirling slurry of the hydrocyclone on the interior side of porous barrier.
17. The apparatus of claim 13, wherein the one or more of secondary openings coupled to the body wall have an angle to the porous barrier configured to inject a pressurized gaseous fluid generally tangential to the swirling slurry on the interior side of the porous barrier.
18. The apparatus of claim 13, further comprising a pressurized gaseous fluid configured to be injected through the body wall of hydrocyclone and flow through the porous barrier and between the cascades of blades, wherein the cascades of blades is configured to feed gaseous fluid at certain flux rate at a surfaces of the cascades of blades to break the pressurized gaseous fluid stream and generates bubbles so that the bubbles are dragged by the slurry to flow towards the core.
19. The apparatus of claim 13, wherein the cascades of blades are further configured to generate pressurized gaseous fluid bubbles that collide and attach to the particles and create a froth layer near and around the core.
20. The apparatus of claim 13, further comprising an overflow pipe coupled to the first volute configured to direct flotation to allow the froth and separated particles to exit the hydrocyclone apparatus, wherein a remainder of the slurry flows through an exhaust port coupled to the second volute to exit the hydrocyclone apparatus and further configured for indirect flotation, wherein the apparatus is comprising an overflow pipe coupled to the second volute to allow the froth and separated particles to exit the hydrocyclone apparatus, wherein a remainder of the slurry flows through the exhaust port coupled to the second volute to exit the hydrocyclone apparatus.
Description
BRIEF DESCRIPTIONS OF THE DRAWINGS
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DETAILED DESCRIPTION
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(11) In some implementations, body wall 104 may have a generally cylindrical shape. Body wall may run longitudinally from first body opening 106a to second body opening 106b. In some implementations, first body opening 106a may have one or more of a circular shape, an oval shape, and/or other shapes. In some implementations second body opening 106b may have one or more of a circular shape, an oval shape, and/or other shapes. The length of central body 102 may run from first body opening 106a to second body opening 106b and/or may be determined by the length of body wall 104. The diameter of central body 102 may be determined by the shape and/or size of first body opening 106a and/or second body opening 106b.
(12) Referring to
(13) In some implementations, pressurized fluid port 110 may be formed by one or more of a tube structure, a pipe structure, a channel structure and/or other structures. By way of non-limiting example, a tube structure forming pressurized fluid port 110 may run longitudinally from a first port opening 146a on one end of the tube structure to a second port opening 146b on an end opposite first port opening 146a. By way of non-limiting example,
(14) In some implementations, the diameter of pressurized fluid port 110 may be smaller or larger, wherein the size of the diameter may determine the amount of pressurized gaseous fluid flowing into the interior side 144 of body wall 104. In some implementations, the diameter of pressurized fluid port 110 may be smaller or larger, wherein the size of the diameter may determine the pressure of flowing pressurized gaseous fluid. In some implementations, pressurized fluid port 110 may include one or more of a pressure gauge to indicate the pressure of the gaseous fluid within pressurized fluid port 110, and/or other components.
(15) Referring to
(16) Referring to
(17) Referring to
(18) In some implementations, pressurized gaseous fluid may be injected into the hydrocyclone through one or more of secondary openings 206a-d. Pressurized gaseous fluid may enter the interior side 142 of porous barrier 108 at a direction with a common directional tangential component. The common directional tangential component may be defined by an angle of injection 208a-b. The angle of injection 208a-b may be determined by the direction of the cyclonic motion of slurry of the hydrocyclone and/or the position of the individual blades 202a-d that form blade openings 104a-c. In some implementations, the angle of injection 208a-b may be the same for all points at which pressurized gaseous fluid enters the interior side 142 of porous barrier 108. The angle of injection 208a-b may be generally tangential to the cyclonic motion of slurry on the interior side 142 of porous barrier 108.
(19) In some implementations, the pressurized gaseous fluid may flow from the secondary barrier openings and penetrate the outer layer of spiraling slurry of the hydrocyclone house on the interior side 142 of porous barrier 108. In some implementations, the injection of pressurized gaseous fluid may induce additional spiraling of the outer layer of slurry of the hydrocyclone on the interior side 142 of porous barrier 108.
(20) In some implementations, the cascading direction of the set of blades 202 may prevent slurry from contacting the porous material forming porous barrier 108. By way of non-limiting example,
(21) Referring to
(22) Referring to
(23) Referring to
(24) In some implementations body interface 402 may have one or more of a circular shape, an oval shape, and/or other shapes. In some implementations, body interface 402 may have a generally similar shape to first body opening 106a. In some implementations body interface 402 may have a generally similar diameter to first body opening 106a. In some implementations, body interface 402 may include one or more of body interface bolt openings 404a-b. Body interface bolt openings 404a-b may be configured to house one or more components to attach body interface 402 to first body opening 106a. By way of non-limiting example, body interface bolt openings 404a-b may be configured to house one or more of a nut and bolt and/or other mechanisms for attachment.
(25) Referring to
(26) In some implementations, froth formed by the hydrocyclone may collect in the central air column of the hydrocyclone on the interior side 142 of porous barrier 108. In some implementations, froth in the central air column may flow in a direction toward froth overflow port 122. In some implementations, froth may flow from the interior side 142 of porous barrier 108 through first cyclonic opening 130a into first volute 112. The froth may flow from first volute 112 to the exterior of apparatus 100 via froth overflow port 122. In some implementations, the length of froth overflow port 122 may be smaller or larger and may determine the amount and/or speed of froth outputted by apparatus 100. In some implementations, the diameter of the tube structure forming froth overflow port 122 may be smaller or larger and may determine the amount and/or speed of froth outputted by apparatus 100.
(27) Referring to
(28) In some implementations body interface 502 may have one or more of a circular shape, an oval shape, and/or other shapes. In some implementations, body interface 502 may have a generally similar shape to second body opening 106b. In some implementations body interface 502 may have a generally similar diameter to first body opening 106b. In some implementations, body interface 502 may include one or more of body interface openings 504a-b. Body interface openings 504a-b may be configured to house one or more components to attach body interface 502 to first body opening 106b. By way of non-limiting example, body interface openings 504a-b may be configured to house one or more of a nut and bolt and/or other mechanisms for attachment.
(29) Referring to
(30) In some implementations, the base surface 148b of air base column 124 may contact the central air column formed on the interior side 142 of porous barrier 108 in the second cyclonic opening 130b. In some implementations, air base column 124 may prevent air from the central air column to be outputted through exhaust port 128. In some implementations, air column base 124 may decrease the loss of kinetic energy and/or increase the cyclonic force of the hydrocyclone on the interior side 142 of porous barrier 108.
(31) Referring to
(32) Referring to
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(34) An operation 612 may include providing slurry, via a slurry input port, into a first volute. Operation 612 may be performed by one or more components that is the same or similar to slurry input port 120, in accordance with one or more implementations.
(35) An operation 614 may include providing fluid communication between the first volute and the interior of a porous barrier to be separated by the hydrocyclone formed therein. Operation 614 may be performed by one or more components that is the same or similar to first cyclonic opening 130a, in accordance with one or more implementations.
(36) An operation 616 may include receiving pressurized gaseous fluid through a body wall to an exterior of the porous barrier. The pressurized gaseous fluid being provided may generate the hydrocyclone on the interior of the porous barrier. Operation 616 may be performed by one or more components that is the same or similar to pressurized fluid port 110, in accordance with one or more implementations.
(37) An operation 618 may include providing fluid communication between the exterior of a porous barrier and the interior of the porous barrier. Operation 618 may be performed by one or more components that is the same or similar to secondary barrier openings 206a-d, in accordance with one or more implementations.
(38) An operation 620 may include facilitating flows of pressurized gas through the porous barrier in directions that have a common directional tangential component to the longitudinal axis of the porous barrier to enhance cyclonic motion of the hydrocyclone formed within the interior of the porous barrier. Operation 620 may be performed by one or more components that is the same or similar to secondary barrier openings 206a-d, in accordance with one or more implementations.
(39) An operation 622 may include receiving outputted froth from the hydrocyclone formed in the interior of the porous barrier and outputting the froth to the exterior of the apparatus. Operation 622 may be performed by one or more components that is the same or similar to froth overflow port 122, in accordance with one or more implementations.
(40) An operation 624 may include providing fluid communication between the interior of the porous barrier and the second volute. Operation 624 may be performed by one or more components that is the same or similar to second cyclonic opening 130b, in accordance with one or more implementations.
(41) An operation 626 may include retaining froth within the interior of the porous barrier. Operation 626 may be performed by one or more components that is the same or similar to air base column 124, in accordance with one or more implementations.
(42) An operation 628 may include retaining receiving exhausted slurry interior of the porous barrier. Operation 628 may be performed by one or more components that is the same or similar to exhaust opening 126, in accordance with one or more implementations.
(43) An operation 630 may include providing fluid communication of exhausted slurry from the exhaust opening to the exterior of the apparatus. Operation 630 may be performed by one or more components that is the same or similar to exhaust port 128, in accordance with one or more implementations.
(44) Although the apparatus(es) and/or method(s) of this disclosure have been described in detail for the purpose of illustration based on what is currently considered to be the most practical and preferred implementations, it is to be understood that such detail is solely for that purpose and that the disclosure is not limited to the disclosed implementations, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example, it is to be understood that the present disclosure contemplates that, to the extent possible, one or more features of any implementation can be combined with one or more features of any other implementation.