HEAT RECOVERY IN A LNG PLANT
20250084774 ยท 2025-03-13
Inventors
Cpc classification
F02C6/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2220/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E20/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01K23/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C10L2290/543
CHEMISTRY; METALLURGY
F25J1/0242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2240/82
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2240/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0243
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0283
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01K23/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In the LNG plant, heat is provided to natural a gas processing system, including a pre-treatment unit and/or a liquefaction unit and/or an evaporation unit, by exploiting heat recovered through a steam generator of the plant that is thermally coupled to an exhaust outlet of a gas turbine of the plant. A heat transfer fluid circuit system with a circulating heat transfer fluid includes a first portion and a second portion; the first portion is located in a section of the steam generator to extract heat from to exhaust gases; the section is located between a stack and an evaporation section; the second portion is thermally coupled to the gas processing system so to provide heat thereto for example through an heat exchanger.
Claims
1. A LNG plant comprising: a natural gas processing system, a gas turbine having an exhaust outlet configured to discharge hot exhaust gases, a steam turbine having a steam inlet, wherein the steam turbine is configured to expand steam, a steam generator having an evaporator section configured to convert inlet water to steam by transferring heat to the inlet water, wherein said steam generator is thermally coupled to the exhaust outlet so to extract said heat from the hot exhaust gases discharged by the exhaust outlet and is configured to feed the steam to the steam inlet, a heat transfer fluid circuit system with a heat transfer fluid circuit comprising at least a first circuit portion and a second circuit portion coupled with the first circuit portion, wherein the heat transfer fluid circuit is configured to circulate a heat transfer fluid, wherein the first circuit portion is thermally coupled to the exhaust outlet to extract said heat from the exhaust outlet, wherein the second circuit portion is thermally coupled to the natural gas processing system to transfer at least some of said heat to the natural gas processing system, wherein the first circuit portion comprises coil or coils located in a section of the steam generator and configured to transfer heat from the hot exhaust gases discharged by the exhaust outlet 224, 324 to the heat transfer fluid, wherein the section of the steam generator is located between a stack and the evaporator section of the steam generator.
2. The LNG plant of claim 1, wherein the natural gas processing system comprises a natural gas pretreatment unit.
3. The LNG plant of claim 2, wherein the natural gas processing system comprises a natural gas liquefaction unit.
4. The LNG plant of claim 3, wherein the heat transfer fluid circuit further comprises, a third circuit portion, wherein the second circuit portion is thermally coupled to the natural gas pre-treatment unit to provide heat thereto, wherein the third circuit portion is thermally coupled to the natural gas liquefaction unit to provide heat thereto.
5. The LNG plant of claim 1, wherein the natural gas processing system comprises a natural gas evaporation unit.
6. The LNG plant of claim 1, wherein the section of the steam generator where the coil/coils is/are arranged is located between the stack and the evaporator section; partially or totally overlapping with an economizer section of the steam generator.
7. The LNG plant of claim 1, wherein the first circuit portion is located and configured so that a temperature of the heat transfer fluid upstream the first circuit portion is in a range of 40-50 C. and a temperature of the heat transfer fluid downstream the first circuit portion is in a range of 170-300 C.
8. The LNG plant of claim 1, wherein the second circuit portion comprises at least one heat exchanger configured to provide heat to a natural gas pre-treatment unit or to a natural gas liquefaction unit.
9. The LNG plant of claim 4, wherein the third circuit portion comprises at least one heat exchanger configured to provide heat to the natural gas liquefaction unit.
10. The LNG plant of claim 2, wherein the natural gas pretreatment unit comprises an acid gas removal unit and/or a regeneration gas heater or preheater unit.
11. The LNG plant of claim 3, wherein the natural gas liquefaction unit comprises a heavy hydrocarbon removal unit, in particular a debutanizer reboiler and/or fractionation tower reboiler, and/or lube oil heater unit and/or other auxiliary heater units.
12. The LNG plant of claim 1, wherein the heat transfer fluid circuit is configured to circulate oil.
13. A heat transfer fluid circuit system for an LNG plant, with a heat transfer fluid circuit, wherein the beat transfer fluid circuit is configured to circulate a heat transfer fluid and comprises at least: a first circuit portion, and a second circuit portion coupled with the first circuit portion; wherein the first circuit portion is configured to be thermally coupled to an exhaust outlet of the LNG plant in order to extract heat from the exhaust outlet, wherein the second circuit portion is configured to be thermally coupled to a natural gas processing system of the LNG plant in order to transfer at least some of said heat to a natural gas processing system of the LNG plant, wherein the first circuit portion is configured to be thermally coupled directly to an exhaust outlet of the LNG plant and comprises coil or coils are configured to be located between a stack and a water evaporator section of a steam generator.
14. The system of claim 13, wherein the coil or coils are configured to be located between the stack and the water evaporator section, partially or totally overlapping with a water economizer section of the steam generator.
15. The system of claim 13, wherein the second circuit portion is configured to be thermally coupled directly to a natural gas processing system of the LNG plant.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] A more complete appreciation of the disclosed embodiments of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
[0010]
[0011]
[0012]
[0013]
[0014]
DETAILED DESCRIPTION OF EMBODIMENTS
[0015] The subject matter disclosed herein relates to innovative LNG plants which have a heat transfer fluid circuit system with a heat transfer fluid circuit. The heat transfer circuit is thermally coupled to an exhaust outlet of a gas turbine of the LNG plant, so to extract heat directly from the exhaust outlet; the heat transfer fluid circuit is then configured to transfer at least some of said heat directly to the natural gas processing system of the LNG through a heat exchanger. This is indeed a simple and effective solution.
[0016] Reference will now be made in detail to embodiments of the disclosure, two examples of which are illustrated in the drawings. Each example is provided by way of explanation of the disclosure, not limitation of the disclosure. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present disclosure without departing from the scope or spirit of the disclosure.
[0017] Referring now to the drawings,
[0018] Innovative LNG plants essentially differ from the prior-art LNG plant 100 of
[0019] It is to be clarified that
[0020]
[0021] With non-limiting reference to
[0025] Gas turbine 220, in particular the turbine 223, has an exhaust outlet 224 thermally coupled to the steam generator 240. Typically, exhaust gases discharged by the exhaust outlet 224 still have heat capacity which can be advantageously exploited by the steam generator 240, in particular by a heat recovery steam generator (=HRSG). In other words, the steam generator 240 may still extract heat from hot exhaust gases discharged by the exhaust outlet 224 of the gas turbine.
[0026] Steam generator 240 may have an evaporator section 247, for example including coils, configured to convert water to steam by heating the water flowing inside the evaporator section 247; the heat used to heat the water flowing inside the evaporator section 247 may be part of the heat extracted by the steam generator 240 from exhaust gases of the gas turbine 220. Steam generator 240 in
[0027] With non-limiting reference to
[0028] Advantageously, the steam turbine 230 has a steam outlet 233 coupled with a condenser 234, the condenser 234 being arranged to condense the steam discharged from the steam outlet 233 to water; advantageously, the water is pumped by a first pump 235 to a first section of the steam generator 240, for example to the economizer section 248 of the steam generator 240. The economizer section 248 is configured to transfer a first part of the heat recovered from the exhaust gases discharged by the exhaust outlet 224 of the gas turbine to the water. Advantageously, after passing through the economizer section 248, the water then passes through a deaerator 236 in order to remove dissolved gases in water, in particular oxygen. Downstream the deaerator 236, the water is pumped by a second pump 237 firstly to a second section of the steam generator 240, for example to the evaporator section 247 of the steam generator 240 and then to a fourth section of the steam generator 240, for example to the superheater section 245 of the steam generator 240. The evaporator section 247 is configured to transfer a second part of the heat recovered from the exhaust gases discharged by the exhaust outlet 224 to the water, in order to perform phase change (from water to steam) of the water flowing inside the evaporator section 247. The superheater section 245 is configured to transfer a fourth part of the heat from the exhaust gases discharged by the exhaust outlet 224 to the steam flowing in the superheater section 245. It is to be noted that, after passing through the superheater section 245, the steam is fed to the steam turbine 230, in particular to a steam inlet 232 of the steam turbine 230.
[0029] It is also to be noted that if steam turbine 230 has more than one turbine section, for example two turbine sections 230-1 and 230-2 as shown in
[0030] With non-limiting reference to
[0031] The heat transfer fluid circuit system 250 is configured to circulate a heat transfer fluid; according to some advantageous embodiments, the heat transfer fluid is an oil (or oil mixture) suitably selected for its favorable heat absorption and/or heat storage properties. One example commercially available, by way of illustration, is Therminol 59. Advantageously, the oil is selected also according to the expected operating conditions in the HRSG where the heat transfer fluid circuit is located. For example, the oil may be selected to minimize the coke formation from high temperature induced pyrolysis. For this reason, advantageously, oil candidates have excellent thermal stability within their expected temperature ranges of up to 380 C. Advantageously, the heat transfer fluid circuit system 250 comprises a pump 272 configured to move the heat transfer fluid along the heat transfer fluid circuit system 250. As explained above, the heat transfer fluid circuit system 250 of
[0032] The first circuit portion 251 comprises a coil 254 located in a section of the steam generator 240; alternatively, there may be more than one coil of the inventive fluid circuit system located in a section of the steam generator. Advantageously, the coil 254 is configured to transfer heat to the heat transfer fluid that circulates in the heat transfer fluid circuit system 250. In particular, the coil 254 is configured to transfer part of the heat of the exhaust gases, usually between 20%-60%, from the exhaust gases discharged by the exhaust outlet 224 of the gas turbine 220; so, part of the heat flows from the exhaust gases flowing in the steam generator 240 to the heat transfer fluid flowing in the coil 254. Of course, higher percentages of heat transfer are easily possible, for example from 60% to 100%, but may cause poor performance of the steam cycle, reducing therefore the efficiency of the steam cycle.
[0033] With non-limiting reference to
[0034] Alternatively or additionally, between the evaporator section 247 and the stack 249 there may be other steam generator coils or sections, located upstream or downstream coil 250. Alternatively, in some embodiments, coil or coils of the inventive fluid circuit system may be at least partially overlapped to steam generator coils or sections located between the evaporator section 247 and the stack 249. For example, coil or coils may be overlapped partially or totally to the economizer section 248 of the steam generator 240.
[0035] According to preferred embodiments, the first circuit portion 251 is located and configured so that a temperature of the heat transfer fluid upstream the first circuit portion 251 is in a range of 40-50 C. and a temperature of the heat transfer fluid downstream the first circuit portion 251 is in a range of 170-300 C. Typically, temperature of exhaust gases discharged at the stack 249 is limited to 80-100 C., due to acid condensation of exhaust gases below these temperature with the risk of corrosion of material of steam generator 240; consequently, temperature of the heat transfer fluid downstream the first circuit portion 251 is higher than the temperature of exhaust gases discharged at the stack 249. In general, the coil or coils are arranged in the steam generator so to be at optimal position considering the temperature that is intended for the heat transfer fluid downstream the first circuit portion.
[0036] The temperature downstream the first circuit portion 251 may depend on the location of coil 254 in the steam generator 240 and/or on the evaporation temperature of water in evaporator section 247. For example, if coil 254 is directly located downstream the evaporator section 247, the temperature downstream the first circuit portion 251 may be around 300 C. Alternatively, if there are other coils or sections of the steam generator 240 between evaporator section 247 and coil 254, the temperature downstream the first circuit portion 251 may be around 170 C. It is to be noted that, if no temperature losses along the heat transfer fluid circuit system 250 are considered, the temperature downstream the first circuit portion 251 may be the same as the temperature upstream the second circuit portion 252.
[0037] With non-limiting reference to
[0038] Referring now to
[0039] The embodiment of
[0040] With non-limiting reference to
[0041] According but non-limiting to the embodiment of
[0042] With non-limiting reference to
[0043] In parallel configuration, a first amount of a total amount of heat transfer fluid circulating in the first circuit portion 351, circulates also in the second circuit portion 352 and a second amount of the total amount of heat transfer fluid circulating in the first circuit portion 351, circulates also in the third circuit portion 353. It is to be noted that the sum of the first amount and the second amount of the heat transfer fluid is the total amount of heat transfer fluid circulating in the first circuit portion 351. The first amount and the second amount of the heat transfer fluid circulating respectively in the second circuit portion 352 and in the third circuit portion 353 may be substantially equal or may be different.
[0044] Alternatively, the second circuit portion 352 and the third circuit portion 353 may be arranged in series configuration. For example, the second circuit portion 352 outlet may be directly fluidly coupled to the third circuit portion 353 inlet and the second circuit portion 352 inlet and third circuit portion 353 outlet may be both fluidly coupled respectively directly to the first circuit portion 351 outlet and directly to the first circuit portion 351 inlet. It is to be noted that the second circuit portion 352 and the third circuit portion 353 may be reversed; in particular, the third circuit portion 353 outlet may be coupled to the second circuit portion 352 inlet and the third circuit portion 353 inlet and second circuit portion 352 outlet may be both coupled respectively to the first circuit portion 351 outlet and to the first circuit portion 351 inlet. It is also to be noted that in series configuration, the total amount of heat transfer fluid circulating in the first circuit portion 351 is substantially the same amount of heat transfer fluid that circulates in the second circuit portion 351 and in the third circuit portion 353.
[0045] Referring to
[0046] In conclusion, LNG plants 200, 300 may recover heat from the exhaust gases discharged from the exhaust outlet 224, 234 of the gas turbine 220, 230. A system like for example the one shown in
[0047] Moreover, it is important to notice that the LNG plant 200, 300 may leverage a source of heat (exhaust gases) that may be considered at low energy level, as it may extract heat from exhaust gases of gas turbine 220, 320 and it may supply said heat to natural gas processing system 260, 360, 365. In particular, the heat may be extracted by integrating a portion of a heat transfer fluid circuit system 250, 350 in a steam generator 240, 340 which is thermally coupled to the exhaust outlet of the gas turbine 220, 320.
[0048] On the contrary, prior-art LNG plants, like for example the one shown in
[0049] Finally, providing heat to natural gas processing system by steam extraction from steam turbine according to prior-art LNG plants results also in a loss of heat in form of lost work, i.e. heat which is no longer available to do work. It is known that lost work is directly proportional to entropy of fluid used for performing heating and that the entropy is higher for a gas than for a liquid (at the same pressure). Therefore, heat losses of known LNG plants, like for example the one shown in
[0050] A heat transfer fluid circuit system as described herein may be installed on an existing LNG plant. Such system has a heat transfer fluid circuit which is configured to circulate a heat transfer fluid, advantageously an oil (or oil mixture). The heat transfer fluid circuit comprises at least a first circuit portion 251, 351 and a second circuit portion 252, 352 which is coupled with the first circuit portion 251, 351. The first circuit portion 251, 351 is configured to be thermally coupled to an exhaust outlet 224, 324 of the LNG plant, in order to extract heat from the exhaust outlet 224, 324. Advantageously, the first circuit portion 251, 351 is configured to be thermally coupled directly to the exhaust outlet 224, 324 of the LNG plant. More advantageously, the first circuit portion 251, 351 comprises coils 254, 354 which are configured to transfer heat from the hot exhaust gases discharged by the exhaust outlet 224, 324 to the heat transfer fluid circulating in the heat transfer fluid circuit. In particular, coils 254, 354 are located in a section of a steam generator 240, 340 of the LNG plant which is thermally coupled to the exhaust outlet 224, 324, so to extract heat from the hot exhaust gases discharged by the exhaust outlet 224, 324.
[0051] The second circuit portion 252, 352 is configured to be thermally coupled to a natural gas processing system 260, 360, 365 of the LNG plant in order to transfer at least some of the heat transferred to the heat transfer fluid to a natural gas processing system 260, 360, 365 of the LNG plant. Advantageously, the second circuit portion 252, 352 is configured to be thermally coupled directly to a natural gas processing system 260, 360, 365 of the LNG plant, in particular to a natural gas pre-treatment unit and/or a natural gas liquefaction unit.