METHOD AND MOUNTING DEVICE FOR ASSEMBLING A ROTOR BEARING
20250084829 ยท 2025-03-13
Assignee
Inventors
Cpc classification
F03D80/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2230/6102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C43/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16C2360/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2230/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C43/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for assembling a rotor bearing of a wind turbine, includes the method steps: providing a rotor shaft; providing an outer ring element; providing individual sliding bearing pads; positioning the rotor shaft and the outer ring element relative to one another, such that the rotor shaft is arranged in its desired axial position within the outer ring element; subsequent individual insertion of the sliding bearing pads in an intermediate space between the rotor shaft and the outer ring element.
Claims
1. A method of assembling a rotor bearing (8) of a wind turbine (1), comprising the method steps: providing a rotor shaft (16); providing an outer ring element (14); providing individual sliding bearing pads (18); positioning the rotor shaft (16) and the outer ring element (14) relative to one another, such that the rotor shaft (16) is arranged in its desired axial position within the outer ring element (14); and subsequent individual insertion of the sliding bearing pads (18) in an intermediate space (72) between the rotor shaft (16) and the outer ring element (14).
2. The method according to claim 1, wherein the axial position of the rotor shaft (16) and the outer ring element (14) relative to one another is adjusted by means of axial positioning means (45), wherein the axial positioning means (45) are supported on a rotor shaft flange (26) of the rotor shaft (16) and on the outer ring element (14) or a bearing block (17) in which the outer ring element (14) is received, wherein the axial positioning means (45) are adjustable in length, wherein at least three of the axial positioning means (45) are distributed over the circumference of the rotor shaft (16).
3. The method according to claim 1, wherein the radial position of the rotor shaft (16) and the outer ring element (14) relative to each other is adjusted by means of radial positioning means (52), wherein the radial positioning means (52) are supported on an outer lateral surface (54) of the rotor shaft (16) and on an inner lateral surface of the outer ring element (14) or a bearing block (17) in which the outer ring element (14) is received, wherein the radial positioning means (52) are adjustable in length, wherein at least three of the radial positioning means (52) are distributed over the circumference of the rotor shaft (16).
4. The method according to claim 1, wherein a circumferential guide rail (49) is mounted on a first axial end face (48) of the outer ring element (14) or of the bearing block (17) in which the outer ring element (14) is received, wherein a guide carriage (50) is arranged on the guide rail (49).
5. The method according to claim 4, wherein a dial gauge (55) is arranged on the guide carriage (50), wherein a measuring probe (56) of the dial gauge (55) is applied to the rotor shaft (16) to determine the coaxiality of the rotor shaft (16) to the outer ring element (14) and the dial gauge (55) is subsequently guided in a circle on the rotor shaft (16) by means of the guide carriage (50).
6. The method according to claim 1, wherein, before inserting the sliding bearing pads (18) into an intermediate space (72) between the rotor shaft (16) and the outer ring element (14), a fastening receptacle (57) is arranged on a first end face (27) of one of the sliding bearing pads (18), wherein the fastening receptacle (57) has a crane hook (59) for lifting the sliding bearing pad (18) into the intermediate space (72) between the rotor shaft (16) and the outer ring element (14), wherein the sliding bearing pad (18) is inserted through a removal opening (23) into the intermediate space (72) between the rotor shaft (16) and the outer ring element (14).
7. The method according to claim 6, wherein, after inserting the sliding bearing pad (18) into the intermediate space (72) between the rotor shaft (16) and the outer ring element (14) through a removal opening (23), the fastening receptacle (57) is fastened to the guide carriage (50) and the sliding bearing pad (18) is moved to its target position in the circumferential direction (73) by means of the guide carriage (50).
8. A rotor bearing mounting device (44) for assembling a rotor bearing (8) of a wind turbine (1), for performing the method according to claim 1, wherein a guide rail (49) is formed, which is configured for mounting on a first axial end face (48) of a bearing block (17), and wherein a guide carriage (50) is formed, which is displaceably received on the guide rail (49).
9. The rotor bearing mounting device (44) according to claim 8, wherein a fastening receptacle (57) is formed, on which a sliding bearing pad receiving surface (61) is formed, which is configured for coupling with sliding bearing pads (18), wherein the fastening receptacle (57) is couplable with the guide carriage (50).
10. The rotor bearing mounting device (44) according to claim 9, wherein the guide carriage (50) has a first carriage part (74), which is configured for coupling with the guide rail (49), and that wherein the guide carriage (50) has a second carriage part (75), which is configured for coupling with the fastening receptacle (57), wherein the first carriage part (74) is displaceable in a radial direction relative to the second carriage part (75).
11. The rotor bearing mounting device (44) according to claim 9, wherein the fastening receptacle (57) has a tilting mechanism (64) so that the sliding bearing pad (18) is tiltable relative to the guide carriage (50).
12. The rotor bearing mounting device (44) according to claim 11, wherein the tilting mechanism (64) comprises a fastening screw (65) which is received in a first bore (66) on a side facing the sliding bearing pad receiving surface (61) and which is received in a second bore (67) on a side facing away from the sliding bearing pad receiving surface (61), wherein the second bore (67) has a larger diameter than the first bore (66) and wherein the fastening screw (65) is displaceable in the radial direction within the second bore (67).
13. The rotor bearing mounting device (44) according to claim 9, wherein the fastening receptacle (57) has a height adjustment mechanism (71) by means of which the sliding bearing pads (18) are displaceable in the axial direction.
14. The rotor bearing mounting device (44) according to claim 9, wherein the fastening receptacle (57) has a positioning pin (63), which is configured to interact with a through hole (34) formed in the sliding bearing pad (18), in the region of the sliding bearing pad receiving surface (61).
Description
[0033] These show in a respectively very simplified schematic representation:
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[0039]
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[0048] First of all, it is to be noted that in the different embodiments described, equal parts are provided with equal reference numbers and/or equal component designations, where the disclosures contained in the entire description may be analogously transferred to equal parts with equal reference numbers and/or equal component designations. Moreover, the specifications of location, such as at the top, at the bottom, at the side, chosen in the description refer to the directly described and depicted figure and in case of a change of position, these specifications of location are to be analogously transferred to the new position.
[0049]
[0050] Moreover, a rotor 5 is formed, which has a rotor hub 6 with rotor blades 7 arranged thereon. The rotor hub 6 is considered part of the nacelle 2. The rotor hub 6 is received so as to be rotatable on the nacelle housing 4 by means of a rotor bearing 8. In particular, it is provided that a sliding bearing 9 according to the invention and described in more detail below is used as a rotor bearing 8. In particular, it may be provided that the rotor hub 6 is arranged on a rotor shaft 16, wherein the rotor shaft 16 is mounted in the rotor bearing 8.
[0051] The rotor bearing 8, which serves for bearing the rotor hub 6 on the nacelle housing 4 of the nacelle 2, is configured for absorbing a radial force 10 and an axial force 11. The axial force 11 is caused by the force of the wind. The radial force 10 is caused by the weight force of the rotor 5 and is effective at the center of gravity of the rotor 5. As the center of gravity of the rotor 5 is outside the rotor bearing 8, a tilting torque 12 is generated in the rotor bearing 8 by the radial force 10. The tilting torque 12 may also be caused by an uneven load of the rotor blades 7. This tilting torque 12 can be absorbed by means of a second bearing, which is arranged at a distance from the rotor bearing 8. The second bearing may, for example, be formed in the region of the generator.
[0052]
[0053]
[0054] Below, the sliding bearing 9 will be described by means of a combination of
[0055] As can be seen from
[0056] In the exemplary embodiment shown in
[0057] As can particularly well be seen from
[0058] In particular, it may be provided that the bearing block 17 is coupled to the nacelle housing 4 or, alternatively, is formed directly in the nacelle housing 4. In this exemplary embodiment, it may thus be provided that the outer ring element 14 is rigidly coupled to the nacelle housing 4 and that the inner ring element 13 is rotatable about a rotation axis 19 relative to the outer ring element 14 by means of the sliding bearing element 15.
[0059] Furthermore, it may be provided that the bearing block 17 serves directly as the outer ring element 14.
[0060] Thus, the rotor shaft 16 is received rotationally in the nacelle housing 4 by means of the sliding bearing 9.
[0061] As can further be seen in
[0062] In the operating state of the sliding bearing 9, the individual sliding bearing pads 18 are fixedly coupled to the inner ring element 13 due to the structure shown in
[0063] The bearing surface 20 of the sliding bearing pad 18 and the counterface 21 of the outer ring element 14 are designed as sliding surfaces, which slide on one another during operation of the sliding bearing 9. In particular, it may be provided that the counterface 21 of the outer ring element 14 is configured as a hard, wear-resistant surface, which may be formed, for example, by a hardened steel. The bearing surface 20 of the sliding bearing pad 18 may be formed of a sliding bearing material which is soft in comparison to the counterface 21. Of course, it is also conceivable that the bearing surface 20 has an anti-friction coating.
[0064] As can particularly well be seen from
[0065] As can further be seen from
[0066]
[0067] The removal opening 23 may be seen particularly well in
[0068] As can be seen from
[0069] As can further be seen from
[0070] In
[0071] As can be seen from
[0072]
[0073] The further structure of the sliding bearing pads 18 and/or the sliding bearing 9 is described by means of the combination of
[0074] In particular, it may be provided that the individual sliding bearing pads 18 have a shoulder 31 on an inner side 30. The shoulder 31 can form a contact surface 32 such that the sliding bearing pad 18 can abut against a first end face 36 of the sliding bearing pad receiving ring 29 in the region of the shoulder 31. This allows the sliding bearing pad 18 to be positioned in the axial direction relative to the sliding bearing pad receiving ring 29.
[0075] Further, it may be provided that the shoulder 31 defines a recess 37 formed on the inner surface 30 of the sliding bearing pad 18. The recess 37 can extend from the second end face 28 of the sliding bearing pad 18 to the shoulder 31. The recess 37 and/or the shoulder 31 can be rotationally symmetrical, in particular as a rotational segment.
[0076] In particular, it may be provided that, in the installed state of the sliding bearing pad 18, the sliding bearing pad receiving ring 29 is at least partially received in the recess 37 of the sliding bearing pad 18.
[0077] Furthermore, it can be provided that multiple thread holes 33 are formed on the first end face 36 of the sliding bearing pad receiving ring 29. Corresponding to the thread holes 33, one, in particular multiple, axially extending through holes 34 can be formed on a second end face 28 of the sliding bearing pads 18.
[0078] Furthermore, fastening screws 35 can be guided through the through holes 34, which fastening screws 35 can be screwed into the thread holes 33 and thus serve to fasten the sliding bearing pads 18 to the sliding bearing pad receiving ring 29. By means of the fastening screws 35, the sliding bearing pads 18 can be pressed against the sliding bearing pad receiving ring 29 in the axial direction.
[0079] As can be seen from
[0080] As can be seen particularly well from
[0081] Furthermore, it may be provided that the thrust ring segment 39 is coupled to the second end face 28 of the sliding bearing pad 18 by means of fastening means.
[0082] As can further be seen from
[0083]
[0084] The rotor bearing mounting device 44 serves for assembling the rotor bearing 8. In particular, the individual sliding bearing pads 18 can be inserted into the rotor bearing 8 by means of the rotor bearing mounting device 44.
[0085] As can be seen from
[0086] Furthermore, an axial position detection means 47 can be formed, by means of which the axial distance between the rotor shaft flange 26 and the bearing block 17 can be detected. As can also be seen from
[0087] As can also be seen from
[0088] As can also be seen from
[0089] Furthermore, the radial positioning means 52 can be supported on the bearing block 17 or on the outer ring element 14 or on the spacer ring 51 or on the guide rail 49.
[0090] In particular, it may be provided that the radial positioning means 52 is configured in multiple parts, wherein an inner support part, which is supported on the rotor shaft 16, and an outer support part, which is supported on the outer ring element 14 or on the bearing block 17 or on the spacer ring 51 or on the guide rail 49, are displaceable relative to each other. In particular, an adjusting screw can be configured to adjust the distance between the inner support part and the outer support part.
[0091] In particular, it may be provided that three of the radial positioning means 52 are arranged evenly distributed over the circumference of the rotor shaft 16 at an angular spacing of 120 to adjust the coaxiality.
[0092] As shown in
[0093] As can be seen from
[0094] As can also be seen in
[0095] As shown in
[0096] Furthermore, one or more positioning pins 63 can be formed, which serve to position the sliding bearing pad 18 relative to the fastening receptacle 57.
[0097] As can further be seen from
[0098] In particular, it may be provided that the first bore 66 and the second bore 67 are formed coaxially to each other. Furthermore, it may be provided that the fastening screw 65 is received in the first bore 66 with a small amount of play so that the fastening screw 65 can be tilted in the first bore 66. Furthermore, it may be provided that the fastening screw 65 is received in the second bore 67 with a larger amount of play so that the fastening screw 65 can be displaced in the radial direction of the fastening screw 65 in the region of the second bore 67. By forming the first bore 66 and the second bore 67 and/or by receiving the fastening screw 65 in the first bore 66 and the slidability of the fastening screw 65 in the second bore 67, tilting of the first fastening receptacle part 68 relative to the second fastening receptacle part 69 can be achieved.
[0099] As can also be seen from
[0100] As can be seen from
[0101] As can be seen in
[0102] As can also be seen from
[0103] When the sliding bearing pad 18 is fixed in its target position, it can be screwed to the sliding bearing pad receiving ring 29 using the fastening screws 35. The sliding bearing pad fastening screw 62 can then be loosened so that the fastening receptacle 57 can be removed from the sliding bearing pad 18 and a new sliding bearing pad 18 can be attached to the fastening receptacle 57.
[0104]
[0105] As shown in
[0106] As can also be seen from
[0107] Furthermore, it can be provided that an alignment piece 79 is positioned in the region of the second end face 25 of the outer ring element 14. The alignment piece 79 can additionally facilitate the joining of the rotor shaft 16 and the outer ring element 14. Furthermore, it may be provided that the alignment piece 79 also has a conical shape. In other words, the alignment piece 79 may have a cross-section that widens in the axial direction.
[0108] When the outer ring element 14 is positioned on the rotor shaft 16 in the axial direction and is also positioned in the radial direction at the same time by means of the alignment pads 76, the alignment pads 76 can be removed from the outer ring element 14 through the removal opening 23 and replaced by sliding bearing pads 18.
[0109] For more precise radial positioning of the outer ring element 14 and the rotor shaft 16 relative to each other, the radial positioning means 52 can be used as described in respect of
[0110] The exemplary embodiments show possible embodiment variants, and it should be noted in this respect that the invention is not restricted to these particular illustrated embodiment variants of it, but that rather also various combinations of the individual embodiment variants are possible and that this possibility of variation owing to the technical teaching provided by the present invention lies within the ability of the person skilled in the art in this technical field.
[0111] The scope of protection is determined by the claims. Nevertheless, the description and drawings are to be used for construing the claims. Individual features or feature combinations from the different exemplary embodiments shown and described may represent independent inventive solutions. The object underlying the independent inventive solutions may be gathered from the description.
[0112] All indications regarding ranges of values in the present description are to be understood such that these also comprise random and all partial ranges from it, for example, the indication 1 to 10 is to be understood such that it comprises all partial ranges based on the lower limit 1 and the upper limit 10, i.e. all partial ranges start with a lower limit of 1 or larger and end with an upper limit of 10 or less, for example 1 through 1.7, or 3.2 through 8.1, or 5.5 through 10.
[0113] Finally, as a matter of form, it should be noted that for ease of understanding of the structure, elements are partially not depicted to scale and/or are enlarged and/or are reduced in size.
TABLE-US-00001 List of reference numbers 1 Wind turbine 2 Nacelle 3 Tower 4 Nacelle housing 5 Rotor 6 Rotor hub 7 Rotor blade 8 Rotor bearing 9 Sliding bearing 10 Radial force 11 Axial force 12 Tilting torque 13 Inner ring element 14 Outer ring element 15 Sliding bearing element 16 Rotor shaft 17 Bearing block 18 Sliding bearing pad 19 Axis of rotation 20 Bearing surface 21 Counterface 22 Inner side 23 Removal opening 24 First end face of outer ring element 25 Second end face of outer ring element 26 Rotor shaft flange 27 First end face 28 Second end face 29 Sliding bearing pad receiving ring 30 Inner side 31 Shoulder 32 Contact surface 33 Thread hole 34 Through hole 35 Fastening screw 36 First end face of sliding bearing pad receiving ring 37 Recess 38 Second end face of sliding bearing pad receiving ring 39 Thrust ring segment 40 Spacer 41 Circumferential sides 42 Shaft bead 43 Inner jacket surface of sliding bearing pad receiving ring 44 Rotor bearing mounting device 45 Axial positioning means 46 Second axial end face of bearing block 47 Axial position detection means 48 First axial end face of bearing block 49 Guide rail 50 Guide carriage 51 Spacer ring 52 Radial positioning means 53 Annular gap 54 Outer lateral surface of rotor shaft 55 Dial gauge 56 Measuring probe 57 Fastening receptacle 58 Retaining arm 59 Crane hook 60 Carriage receiving section 61 Sliding bearing pad receiving surface 62 Sliding bearing pad fastening screw 63 Positioning pin 64 Tilting mechanism 65 Fastening screw 66 First bore 67 Second bore 68 First fastening receptacle part 69 Second fastening receptacle part 70 Spring element 71 Height adjustment mechanism 72 intermediate space 73 Circumferential direction 74 First carriage part 75 Second carriage part 76 Alignment pad 77 Alignment pad holder 78 Inner side of alignment pad 79 Alignment piece