HYBRID ELECTROMECHANICAL TRANSFORMER
20250089572 ยท 2025-03-13
Inventors
- David P. Arnold (Gainesville, FL, US)
- Mdabdulhalim Miah (Gainesville, FL, US)
- Adrian Abdala Rendon Hernandez (Gainesville, FL, US)
- Spencer E. Smith (Gainesville, FL, US)
Cpc classification
H01F7/1615
ELECTRICITY
International classification
H10N30/30
ELECTRICITY
Abstract
Various embodiments relate to a hybrid electromechanical transformer system and related methods. One such system comprises an electromechanical transformer device comprising an oscillating suspension element, wherein the oscillating suspension element comprises a platform and one or more suspension arms. The one or more suspension arms are attached to a respective side of the platform, wherein the oscillating suspension element further comprises a frame. The device further comprises at least one piezoelectric element attached to the one or more suspension arms of the oscillating suspension element of the oscillating suspension element: a piezoelectric transducer port coupled to the at least one piezoelectric element: a permanent magnet attached to the platform of the oscillating suspension element; a coil electrodynamically coupled with the permanent magnet and attached to the frame of the oscillating suspension element; and an electrodynamic transducer port coupled to the coil.
Claims
1. An electromechanical transformer device comprising: an oscillating suspension element, wherein the oscillating suspension element comprises a platform and one or more suspension arms, wherein the one or more suspension arms are attached to a respective side of the platform, wherein the oscillating suspension element further comprises a frame; at least one piezoelectric element attached to the one or more suspension arms of the oscillating suspension element of the oscillating suspension element; a piezoelectric transducer port coupled to the at least one piezoelectric element; a permanent magnet attached to the platform of the oscillating suspension element; a coil electrodynamically coupled with the permanent magnet and attached to the frame of the oscillating suspension element; and an electrodynamic transducer port coupled to the coil.
2. The electromechanical transformer device of claim 1, wherein the at least one piezoelectric element comprises two piezoelectric elements connected in series.
3. The electromechanical transformer device of claim 1, wherein the permanent magnet comprises a laterally-magnetized, square permanent magnet.
4. The electromechanical transformer device of claim 1, wherein the coil comprises a square shaped electromagnetic coil.
5. The electromechanical transformer device of claim 1, wherein an input signal source is connected to the electrodynamic transducer port and an external load is connected to the piezoelectric transducer port, wherein the electromechanical transformer device comprises a step-up transformer, wherein the electromechanical transformer device is configured to induce an electromagnetic force on the permanent magnet when an input signal is applied to the coil such that electromagnetic force causes the permanent magnet to oscillate, causing a strain on the oscillating suspension element that is converted into electricity via a direct piezoelectric effect.
6. The electromechanical transformer device of claim 1, wherein an input signal source is connected to the piezoelectric transducer port and an external load is connected to the electrodynamic transducer port, wherein the electromechanical transformer device comprises a step-down transformer, wherein the electromechanical transformer device is configured to generate a mechanical strain when an input signal is applied to the at least one piezoelectric element that stimulates a motion on the permanent magnet and causes a flux change in the coil that induces an electromotive force in the coil.
7. The electromechanical transformer device of claim 1, wherein the device achieves a mechanical quality factor of at least 25.
8. The electromechanical transformer device of claim 7, wherein the device achieves a mechanical quality factor of at least 50.
9. The electromechanical transformer device of claim 8, wherein the device achieves a mechanical quality factor of at least 100.
10. The electromechanical transformer device of claim 9, wherein the device achieves a mechanical quality factor of at least 250.
11. The electromechanical transformer device of claim 1, wherein the device achieves a resonance frequency that is 200 Hz or less.
12. The electromechanical transformer device of claim 11, wherein the device achieves a resonance frequency that is 2 kHz or less.
13. The electromechanical transformer device of claim 12, wherein the device achieves a resonance frequency that is 20 KHz or less.
14. The electromechanical transformer device of claim 1, wherein the device achieves an input/output voltage gain of at least 10.
15. The electromechanical transformer device of claim 14, wherein the device achieves an input/output voltage gain of at least 20.
16. The electromechanical transformer device of claim 15, wherein the device achieves an input/output voltage gain of at least 40.
17. The electromechanical transformer device of claim 16, wherein the device achieves an input/output voltage gain of at least 80.
18. The electromechanical transformer device of claim 1, wherein the oscillating suspension element comprises a non-magnetic material.
19. The electromechanical transformer device of claim 1, wherein dimensions of the oscillating suspension element, the permanent magnet, and the at least one piezoelectric element are configured to determine a frequency of operation of the electromechanical transformer device.
20. The electromechanical transformer device of claim 1, wherein the oscillating suspension element is physically restricted to only oscillate in a torsional rotation mode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Many aspects of the present disclosure can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the present disclosure. Moreover, in the drawings, like reference numerals designate corresponding parts throughout the several views.
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DETAILED DESCRIPTION
[0034] The present disclosure describes various embodiments of systems and apparatuses and related methods of a hybrid electromechanical transformer that passively transfers electrical power by coupling electrodynamic and piezoelectric transducers. The use of these two complementary electromechanical transduction methods along with a high-Q mechanical resonator affords very large transformations of voltage, current, or impedance.
[0035] In one embodiment of the present disclosure, among others, a chip-size prototype is designed, simulated, fabricated and experimentally characterized. The 7.6 mm7.6 mm1.65 mm device achieves a voltage gain of 31.4 (29.9 dB) and 48.7 (33.7 dB) when operating as step-up transformer at 729.5 Hz and 1015 Hz resonance frequencies, respectively. When operating as a step-down transformer, the resonance frequencies and the corresponding voltage gains are 728 Hz, 1002 Hz, and 0.0097 (40.2 dB), 0.0128 (37.9 dB), respectively. A maximum power conversion efficiency of 11.8% is achieved, which is predominantly limited by the mechanical quality factor of the resonator.
[0036] Accordingly, the present disclosure presents results on a multi-transduction device, termed a hybrid electromechanical transformer, that enables sub-1W power dissipation, low driving frequency, high voltage gain, passive operation, bi-directional power conversion, low-profile and coreless design. An exemplary hybrid electromechanical transformer uses a coupling between magnetic, mechanical, and electrical domains to exchange electrical power between electrodynamic (ED) and piezoelectric (PE) ports, as illustrated in
[0037] Correspondingly,
[0038] A source 6 of alternating current potentials is shown, having its terminals or ports connected to the electromagnetic coil 5. An electrical load device 8 is shown having connections to the electrodes of the piezo-elements 7. The wires coupling the load 8 and the electrodes 7 should be of similar construction to the wires by which the source 6 is coupled. On the oscillating body 2, the boundary conditions restrict it to oscillate in torsional rotation mode. In the present device, oscillation in the fundamental mode is illustrated 11, and the frequency at which this mode occurs may be predicted by finite element analysis. When an AC voltage source 6 is applied to the wires of the electromagnetic coil 5, a current flows in the coil and induces an electromagnetic force on the magnet 3. The force causes the magnet 3 to oscillate, causing a stress and strain on the oscillating structure 2 and consequently on the piezo-elements 7. The strain will take the form of an extension and contraction alternatively while the magnet 3 is oscillating in torsional rotation. This strain is then converted into electricity by means of direct piezoelectric effect. If the body 2 is chosen to resonate in the fundamental mode of torsional oscillation, then the magnet 3 and the body 2 will be excited to resonate with greatly intensified stresses and strains. Once the body 2 has been driven into a resonance condition of oscillation, effective transduction action occurs.
[0039] Accordingly, in the step-up transformer configuration, an AC voltage source is connected to the ED port, while an external load is connected to the PE port. When an electric current circulates in the electromagnetic coil, it induces electrodynamic force on the permanent magnet. The force provokes the magnet to oscillate, causing a mechanical stress on the suspension and similarly on the piezoelectric elements which is then converted into electricity by means of the direct piezoelectric effect. For the step-up configuration, the input current may be fixed in an attempt to minimize the input voltage, and thus the input power, at the electromagnetic coil.
[0040] Alternatively, the input signal source and external load may be connected to the PE and ED ports, respectively, to operate this device as a step-down transformer. In step-down transformer mode, when an AC voltage is applied to the PE port, a dynamic mechanical strain is generated by means of the converse piezoelectric effect, and this in turn will stimulate a motion on the magnet causing a flux change in the electromagnetic coil. This flux change induces an electromotive force (EMF) in the electromagnetic coil by means of Faraday's law of induction. For the step-down configuration, the input power may be fixed in order to minimize the input voltage across the piezoelectric elements.
[0041] In brief, the basic function of a transformer is transferring electric energy from one AC circuit to another circuit, either increasing or reducing the voltage. In conventional magnetic transformers, the voltage gain depends on the coil turns ratio. However, in a hybrid electromechanical transformer, the voltage gain depends on the magnetic field pattern produced by the magnet, the number of turns in the electromagnetic coil, and the size and shape of both the suspension and the piezoelectric elements. Naturally, this intensifies the design complexity of hybrid electromechanical transformers. Accordingly, the resonance behavior and frequency response of the system are studied by a 3D finite-element analysis (FEA) and then validated by experimental measurements.
[0042] To determine the open circuit voltage gain-the ratio of the RMS (Root Mean Square) output voltage to the RMS input voltage-of the hybrid electromechanical transformer, for its two power conversion types, the frequency of the input signal is varied over a certain range including the resonance torsional modes of the suspension. As the oscillating suspension approaches torsional resonance, its torsional amplitude reaches a maximum rotation, leading to peaks of power conversion. In both power conversion types (step-up and step-down transformer configurations), maximum voltage gain and power efficiency are expected to be achieved at the torsional resonance of the mechanical suspension and when the external load approaches the output port electrical impedance. Additionally, by connecting a variable load resistance to the output port, the optimum load resistance for maximum power transfer and corresponding power efficiency of each independent torsional transfer and corresponding power efficiency of each independent torsional resonance mode of the transformer can be determined for both power conversion modes.
[0043] For system simulations, finite-element analysis was carried out using COMSOL Multiphysics. First, a modal study was performed by a 3D model of the system.
[0044] Second, a frequency domain study is carried out to investigate the frequency response of the hybrid electromechanical transformer for its open circuit output voltage when operated in a step-up transformer connection. For this simulation, an AC current signal of 100 A.sub.rms is applied to the electromagnetic coil along with a damping ratio =0.0064, corresponding to a Q-factor of 78.1 (as measured experimentally). As shown in
[0045] To demonstrate various concepts of the present disclosure, a hybrid electromechanical transformer prototype was fabricated and experimentally characterized.
[0046] When operated as a step-up transformer the frequency response of the open circuit voltage gain was determined, as shown in
[0047] Next,
[0048] The voltage across and the time-average power delivered to the optimum load resistances were measured by varying the amplitude of an AC input voltage (within the range of 10 mV to 175 mV) with constant frequency of 729.5 Hz and 675 k as the load resistance. This experiment was then replicated under conditions in which the input voltage ranged from 10 mV to 150 mV, at 1015 Hz resonance frequency and 875 k load resistance, as shown in
[0049] Moreover, the efficiency and power dissipation as a function of input voltage for each independent torsional resonance mode (while corresponding optimum load is connected) was calculated as reported in
[0050] Knowledge of the electrical impedance of the two ports is important for end applications. Using a precision impedance analyzer (Hewlett Packard 4294A), the electrical impedance of the PE port of the hybrid electromechanical transformer was measured.
[0051] After the characterization of the step-up transformer type was complete, the device was then characterized as a step-down transformer. First, the frequency response of the hybrid electromechanical transformer was examined, as shown in
[0052] Next, the RMS voltage across and time-average power delivered to a variable load resistance were measured, as reported in
[0053] Further, the efficiency and power dissipation as a function of input voltage of the loaded (with corresponding optimum load resistance) step-down transformer are presented in
[0054] Finally, additional measurements of the electrical impedance of the ED port were performed using a precision impedance analyzer (Hewlett Packard 4294A).
[0055] An exemplary hybrid electromechanical transformer described in the present disclosure demonstrates the feasibility of combining both electrodynamic transduction and piezoelectric transduction by means of a mechanical resonator (using torsional vibration modes) to transfer electrical energy from one circuit to another. In accordance with the present disclosure, an exemplary hybrid electromechanical transformer is able to perform reversible power conversion (step-up and step-down transformer type) at a low frequency (<1 kHz), low dissipation (0.9 W), and is feasible as an alternative, low-profile (1.65 mm), alternative to replace PTs, ETs, and conventional magnetic transformers in certain applications.
[0056] From experimental analysis, an exemplary hybrid electromechanical transformer device, when operating as step-up transformer type, demonstrated open circuit voltage gain of 31.4 (29.9 dB) and 48.7 (33.7 dB) at 729.5 Hz and 1015 Hz resonance frequencies, respectively. In addition, power transfer efficiencies peaks and associated dissipation of 9.6%, 1.7 W (Mode 1) and 11.8%, 0.9 W (Mode 3), respectively, are obtained when load resistances of 675 k and 875 k are connected to the output port of the step-up transformer. The effective electromechanical coupling coefficient of the hybrid transducer PE port reaches the maximum value of 12.2% and 16.4%, corresponding to its resonance modes 1 and 3, respectively. Operating as a step-up transformer, the hybrid electromechanical transformer device demonstrates a maximum power of 0.179 W (with 675 k load resistance), corresponding to a power density as high as 1.88 W.Math.cm.sup.3. Regarding the step-down transformer operation, the hybrid electromechanical transformer device achieved 0.0097 (40.2 dB) and 0.0128 (37.8 dB) open circuit voltage gain at 728 Hz (Mode 1) and 1002 Hz (Mode 3) resonance frequencies, respectively. In various embodiments, the power efficiency can be significatively improved by optimized dimensions of piezoelectric elements and better design of mechanical suspension and magnetic circuit to reduce power losses.
[0057] Since the prototype hybrid electromechanical transformer has demonstrated expected functionality and the experimental characterization has shown promise for high voltage transformation, this section attempts to investigate the potential application of the hybrid transformer through a simple application: an AC-DC step-up converter for low-voltage signals. Experimental demonstration and results are presented.
[0058] For this preliminary demonstration, some discrete electronic components, namely, 4 diodes, a capacitor, an LED, and a resistance were used to validate the concept. The system implementation is shown in
[0059] The stepped-up voltage (output voltage across the PE port of the transformer) is directly connected to a full wave rectifier bridge comprised by 4 diodes (1N4003). In order to smooth the pulsating DC output after rectification, a 470 F electrolytic capacitor is connected to the output terminals of the rectifier bridge. As a result, the rectified voltage will be stored at the capacitor until an external load will drain this energy. Last, an external load formed by an LED and a 33 k resistance (i.e., current limiter) connected in series, is connected in parallel with capacitor. The time constant of this circuit, =RC is 15.5 s. It can be seen during testing that the voltage of the capacitor decays exponentially during this discharge. The measured input voltage and current are 209 mV.sub.rms and 2.4 mA.sub.rms, while the DC output voltage reaches 5.3 V.
[0060] In general, the present disclosures describes an exemplary hybrid electromechanical transformer device that uses a coupling between magnetic, mechanical, and electrical domains to exchange electrical power between input and output ports. An exemplary transformer device comprises an oscillating structure including electrodynamic and piezoelectric transducers. The electrodynamic transducer can be constituted of a laterally magnetized permanent magnet attached to the oscillating structure by means of a spacer to create an air-gap, in which the magnet is electrodynamically coupled with an electromagnetic coil for the application of input potentials and is anchored to an outer frame of the oscillating structure. With regards to the piezoelectric transducer, it can be comprised of a body of piezo-electric material attached to the oscillating structure face, opposite to the magnet, and having electrodes applied to the body for the removal of the electric potentials developed in the body because of structure oscillations produced in turn upon application of input potentials.
[0061] Correspondingly, the operation of an exemplary hybrid electromechanical transformer may be described by a process involving an initial electrodynamic conversion of electrical energy into mechanical energy followed by a conversion of mechanical energy back to electrical energy. The mechanical energy is in the form of vibrational energy which corresponds to certain modes of vibration of the oscillating structure, namely torsional oscillation of the structure.
[0062] An exemplary hybrid electromechanical transformer has a very small footprint that can increase small voltages up to 20-30 and can also operate in the 800 Hz range versus the 100 KHz range of typical electromechanical transformers which are large and bulky and can typically only increase voltage by 10. A practical application of the hybrid electromechanical transformer is demonstrated through an AC-DC step-up converter for low-voltage signal. In one operational mode, (Mode 3, at 1015 Hz) and using an input signal whose voltage and current are only of 209 mV.sub.rms and 2.4 mA.sub.rms, respectively, the step-up converter achieves 5.3 VDC, which can be enough to turn on electronic devices such as low-voltage radio transmitters and start-up circuits for energy harvesting applications, to mention a few. Thus, exemplary embodiments of a hybrid electromechanical transformer device can be employed in various applications, such as, but not limited to, a wake up receiver, a power transformer, consumer electronics such as laptop screens, tablet screens, cell phones, etc. With appropriate design and circuitry, an exemplary embodiment of the hybrid electromechanical transformer may be employed in electrical circuits like backlighting inverters, driving the gate of MOSFET transistors while providing isolation, ozone generators for medical, sanitary and beauty related applications and air cleaners, etc.
[0063] In various embodiments, electromechanical transformer devices of the present disclosure can achieve mechanical quality factors of at least 25, 50, 100, and/or 250, among others. Correspondingly, in various embodiments, electromechanical transformer devices of the present disclosure can achieve a resonant frequency that is 200 Hz or less, 2 kHz or less, and/or 20 KHz or less, among others. Additionally, in various embodiments, electromechanical transformer devices of the present disclosure can achieve an input/output voltage gain of at least 10, 20, 40, and/or 80, among others.
[0064] It should be emphasized that the above-described embodiments are merely possible examples of implementations, merely set forth for a clear understanding of the principles of the present disclosure. Many variations and modifications may be made to the above-described embodiment(s) without departing substantially from the principles of the present disclosure. All such modifications and variations are intended to be included herein within the scope of this disclosure.