Tapered Paint Filter
20250083172 ยท 2025-03-13
Assignee
Inventors
Cpc classification
B05B14/44
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B14/43
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A filter for industrial coating filtration systems that has a housing made up of a peripheral wall extending around a preferably rigid and pleated support backing with filtration media, which peripheral wall may be tapered. The housing is preferably made of a suitably rigid material. The support backing has openings so that gas can flow through without substantial resistance. Filtration media is mounted to or adjacent the support backing, end caps are attached to the ends of the support backing to maintain the pleated configuration, and the assembly is inserted into the housing. Tabs may extend from the support backing into slots in the end caps, and filtration material may be attached to the end caps to reduce or avoid unfiltered air passing through. Additional filtration material may be mounted to the opposite end cap sides to filter air passing between the end caps and the housing.
Claims
1. A filter for a spray coating system, the filter comprising: (a) a housing including at least first, second, third, and fourth peripheral sidewalls having an inlet opening on a first side and an outlet opening on a second, opposite side of the housing, the inlet and outlet openings providing substantially no resistance to a flow of gas along a flow path extending through the housing from the inlet opening to the outlet opening; (b) at least first and second substantially planar panels disposed within the peripheral sidewall between the inlet and outlet openings, the panels being interconnected together with the panels in a non-parallel relationship, wherein each of the panels has openings formed therethrough to provide substantially no resistance to the flow of gas, wherein the first panel has at least first and third tabs extending from opposite first panel ends and the second panel has at least second and fourth tabs extending from opposite second panel ends, wherein the first panel is disposed at a predetermined angle relative to the second panel; (c) a filtration media disposed adjacent to the at least first and second panels and extending at least between the opposite first and second panel ends; (d) a first end cap disposed within the housing adjacent and substantially parallel to the first housing sidewall, the first end cap having at least first and second slots spaced from one another, the first slot receiving the first tab extending from the first panel and the second slot receiving the second tab extending from the second panel, for maintaining the first panel at the predetermined angle relative to the second panel; (e) a second end cap disposed within the housing adjacent and substantially parallel to the second housing sidewall at an opposite end of the first and second panels from the first end cap, the second end cap having at least third and fourth slots spaced from one another, the third slot receiving the third tab from the first panel and the fourth slot receiving the fourth tab from the second panel, for maintaining the first panel at the predetermined angle relative to the second panel; and (f) at least a first layer of filtration material mounted to at least the first end cap, the first layer of filtration material extending across at least the first and second slots and attaching to a surface of the first end cap that faces the second end cap, wherein the first and second tabs received by the first and second slots extend through openings in the first layer of filtration material that align with the corresponding first and second slots, and wherein the first layer of filtration material is disposed between the first end cap and corresponding ends of the first and second panels.
2. The filter in accordance with claim 1, further comprising a second layer of filtration material mounted to the second end cap, the second layer of filtration material extending across at least the third and fourth slots and attaching to a surface of the second end cap that faces the first end cap, wherein the third and fourth tabs received by the third and fourth slots extend through openings in the second layer of filtration material that align with the corresponding third and fourth slots, and wherein the second layer of filtration material is disposed between the second end cap and corresponding ends of the first and second panels.
3. The filter in accordance with claim 2, wherein the openings in the first and second layers of filtration material are slits.
4. The filter in accordance with claim 2, further comprising a third layer of filtration material mounted to an opposite side of the first end cap from the first layer of filtration material, the third layer of filtration material disposed between the first end cap and the first housing sidewall.
5. The filter in accordance with claim 4, further comprising a fourth layer of filtration material mounted to an opposite side of the second end cap from the second layer of filtration material, the fourth layer of filtration material disposed between the second end cap and the second housing sidewall.
6. The filter in accordance with claim 1, wherein the filtration media disposed adjacent to the at least first and second panels extends between and beyond the opposite first and second panel ends, thereby overlapping the first layer of filtration material.
7. The filter in accordance with claim 1, further comprising first and second lips adjacent the inlet and the outlet openings and extending from opposite ends of the first end cap toward the second end cap, whereby the first and second lips inhibit spray coating captured by the filtration media from flowing out of the filter.
8. The filter in accordance with claim 7, further comprising third and fourth lips extending from the third and fourth housing sidewalls toward one another and contacting the first lip.
9. A filter for a spray coating system, the filter comprising: (a) a housing including at least first, second, third, and fourth peripheral sidewalls having an inlet opening on a first side and an outlet opening on a second, opposite side of the housing, the inlet and outlet openings providing substantially no resistance to a flow of gas along a flow path extending through the housing from the inlet opening to the outlet opening, wherein the first and second sidewalls are substantially parallel, the third and fourth sidewalls are nonparallel and disposed at an angle to one another, and the first and second sidewalls have preferential folding lines along which the first and second sidewalls fold to collapse the housing; (b) at least first and second substantially planar panels disposed within the peripheral sidewall between the inlet and outlet openings, the panels being interconnected together with the panels in a non-parallel relationship, wherein each of the panels has openings formed therethrough to provide substantially no resistance to the flow of gas, wherein the first panel has at least first and third tabs extending from opposite first panel ends and the second panel has at least second and fourth tabs extending from opposite second panel ends, wherein the first panel is disposed at a predetermined angle relative to the second panel; (c) a filtration media disposed adjacent to the at least first and second panels and extending at least between the opposite first and second panel ends; (d) a first end cap disposed within the housing adjacent and substantially parallel to the first housing sidewall, the first end cap having at least first and second slots spaced from one another, the first slot receiving the first tab extending from the first panel and the second slot receiving the second tab extending from the second panel, for maintaining the first panel at the predetermined angle relative to the second panel; and (e) a second end cap disposed within the housing adjacent and substantially parallel to the second housing sidewall at an opposite end of the first and second panels from the first end cap, the second end cap having at least third and fourth slots spaced from one another, the third slot receiving the third tab from the first panel and the fourth slot receiving the fourth tab from the second panel, for maintaining the first panel at the predetermined angle relative to the second panel.
10. The filter in accordance with claim 9, wherein the preferential folding lines bisect the angle between the third and fourth sidewalls, whereby the housing is configured to collapse to a substantially flat configuration.
11. The filter in accordance with claim 9, further comprising at least a first layer of filtration material mounted to at least the first end cap, the first layer of filtration material extending across at least the first and second slots and attaching to a surface of the first end cap that faces the second end cap, wherein the first and second tabs received by the first and second slots extend through openings in the filtration material that align with the corresponding first and second slots, and wherein the filtration material is disposed between the first end cap and corresponding ends of the first and second panels.
12. The filter in accordance with claim 11, further comprising a second layer of filtration material mounted to the second end cap, the second layer of filtration material extending across at least the third and fourth slots and attaching to a surface of the second end cap that faces the first end cap, wherein the third and fourth tabs received by the third and fourth slots extend through openings in the second layer of filtration material that align with the corresponding third and fourth slots, and wherein the second layer of filtration material is disposed between the second end cap and corresponding ends of the first and second panels.
13. The filter in accordance with claim 12, wherein the openings in the first and second layers of filtration material are slits.
14. The filter in accordance with claim 12, further comprising a third layer of filtration material mounted to an opposite side of the first end cap from the first layer of filtration material, the third layer of filtration material disposed between the first end cap and the first housing sidewall.
15. The filter in accordance with claim 14, further comprising a fourth layer of filtration material mounted to an opposite side of the second end cap from the second layer of filtration material, the fourth layer of filtration material disposed between the second end cap and the second housing sidewall.
16. The filter in accordance with claim 12, wherein the filtration media disposed adjacent to the at least first and second panels extends between and beyond the opposite first and second panel ends, thereby overlapping the at least one layer of filtration material.
17. The filter in accordance with claim 9, further comprising first and second lips adjacent the inlet and the outlet openings and extending from opposite ends of the first end cap toward the second end cap, whereby the first and second lips inhibit spray coating captured by the filtration media from flowing out of the filter.
18. The filter in accordance with claim 17, further comprising third and fourth lips extending from the third and fourth housing sidewalls toward one another and contacting the first lip.
19. The filter in accordance with claim 18, wherein ends of the first lip adjoin corresponding ends of the third and fourth lips.
Description
BRIEF DESCRIPTION OF DRAWINGS
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[0052] In describing the preferred embodiment of the invention which is illustrated in the drawings, specific terminology will be resorted to for the sake of clarity. However, it is not intended that the invention be limited to the specific term so selected and it is to be understood that each specific term includes all technical equivalents which operate in a similar manner to accomplish a similar purpose. For example, the word connected or terms similar thereto are often used. They are not limited to direct connection, but include connection through other elements where such connection is recognized as being equivalent by those skilled in the art.
DETAILED DESCRIPTION OF THE INVENTION
[0053] The following U.S. Provisional Applications are incorporated in this application by reference: U.S. Provisional Application No. 63/537,614 filed Sep. 11, 2023, U.S. Provisional Application No. 63/537,934 filed Sep. 12, 2023 and U.S. Provisional Application No. 63/598,176 filed Nov. 13, 2023.
[0054] The filter 10 of
[0055] In several of the figures no filtration media is shown where media would be in a finished filter because the filtration media has been omitted to more readily view the support 50 and other features of the filter 10. Conventional slit and expanded paper, expanded paper layers adhesive-bonded into a pad, polymer, polyester, glass fiber, or other filtration media may be mounted to the support 50 or placed adjacent the support 50 without attaching as described in the patents incorporated by reference. Mounting to the support 50 may be by adhesive or by sewing, welding, fasteners or any other suitable means. Furthermore, in embodiments in which the media is mounted to the support 50, as well as embodiments in which the media is not mounted to the support 50, multiple layers of media may be held together in a pad or other structure by adhesive, sewing, welding, fasteners or any other suitable means. The more completed filter 10 is shown in
[0056] In
[0057] In
[0058] The components of the support 50 are shown separate from one another in
[0059] In one embodiment, the end caps have slots (e.g., 54s and 56s) into which the tabs (e.g., 52t and 52x) may be inserted when the support 50 is fully assembled as shown in
[0060] It is contemplated that the support 50, with or without end caps 54 and 56 attached, may be completely, or partially, collapsed to a more compact form for transport. For example, the support 50 may be folded to the configuration shown in
[0061] The completed support 50 is shown in
[0062] The support 50 as shown in
[0063] The inlet end 23 of the housing 20 has right and left lips 27i and 29i that extend vertically on opposite inlet sides of the housing 20. The planes that contain the lips are substantially perpendicular to the direction of air flow, as shown in
[0064] The bottom end cap 54 has an inlet end lip 54i and an outlet end lip 540, and the top end cap 56 has an inlet end lip 56i and an outlet end lip 560. The end cap lips 540, 54i, 560, and 56i are in a plane that is substantially perpendicular to air flow in an operable configuration and are preferably extensions from the end caps from which the lips are bent. The end cap lips may be joined with the lips 27i, 270, 29i and 290 at the inlet end and the outlet end, as shown in
[0065] The completed filter 10 is wedge-shaped to fit into a wedge-shaped space in a metal or other frame that is known to those in the paint filtration industry.
[0066] In an embodiment illustrated in
[0067] The filtration material attaches to the surfaces 354 and 356, which are preferably the surfaces that face one another when the filter is completed. The filtration material preferably extends laterally to the lateral edges and longitudinally to the fold lines for the front and rear lips of each end cap. In the end cap examples shown in
[0068] Where a slot is located on the end caps 154 and 156, the slot is preferably formed by removing material to make an opening that may receive a tab extending from the panel section 152 (
[0069] The filtration material 100 is shown in an operable configuration in
[0070] The filtration material 200 is shown in an operable configuration in
[0071] In
[0072] In another embodiment shown in
[0073] This detailed description in connection with the drawings is intended principally as a description of the presently preferred embodiments of the invention, and is not intended to represent the only form in which the present invention may be constructed or utilized. The description sets forth the designs, functions, means, and methods of implementing the invention in connection with the illustrated embodiments. It is to be understood, however, that the same or equivalent functions and features may be accomplished by different embodiments that are also intended to be encompassed within the spirit and scope of the invention and that various modifications may be adopted without departing from the invention or scope of the following claims.