DEVICE AND METHOD FOR LIQUEFYING A GAS
20250075972 ยท 2025-03-06
Inventors
- Remi LINOTTE (Courbevoie, FR)
- Florian JALIA (Courbevoie, FR)
- Hamza FILALI (Courbevoie, FR)
- Loic PENIN (Courbevoie, FR)
- Davide DURI (Courbevoie, FR)
- Pierre CHABERNAUD (Courbevoie, FR)
Cpc classification
F25J1/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0072
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0204
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0265
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2270/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2230/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2205/82
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0292
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25J1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a device (200) for liquefying a gas (51), the device comprising: a circuit (55) for conveying gas to be liquefied, the circuit comprising at least one heat exchanger (204) for exchanging heat between the gas (51) to be liquefied and a refrigerant flow (52) comprising at least dihydrogen refrigerant; a closed refrigeration circuit (210) configured to convey the refrigerant flow,
the closed refrigeration circuit comprising a means (215) for maintaining an internal composition of the dihydrogen refrigerant at a ratio of parahydrogen to orthohydrogen that is lower or higher than the ratio corresponding to a natural equilibrium composition in the refrigerant flow closed circuit, the means (215) comprising a catalytic reactor (220) configured to convert some of the orthohydrogen from the dihydrogen refrigerant flow into parahydrogen or vice versa.
Claims
1. A device for liquefying a gas, which device comprises: a circuit for conveying gas to be liquefied, the circuit comprising at least one heat exchanger for exchanging heat between the gas to be liquefied and a refrigerant flow comprising at least dihydrogen refrigerant; a closed refrigeration circuit configured to convey the refrigerant flow, the closed refrigeration circuit comprising a means for maintaining an internal composition of the dihydrogen refrigerant at a ratio of parahydrogen to orthohydrogen that is lower or higher than the ratio corresponding to a natural equilibrium composition in the closed refrigerant flow circuit, this maintenance means comprising a catalytic reactor configured to convert some of the orthohydrogen from the dihydrogen refrigerant flow into parahydrogen or vice versa.
2. The device according to claim 1, wherein the closed refrigeration circuit is configured such that the dihydrogen refrigerant has, on input to the catalytic reactor, a temperature essentially equal to the average temperature of the dihydrogen refrigerant in the closed circuit.
3. The device according to claim 1, wherein the catalytic reactor is positioned on a hot branch of the closed refrigeration circuit.
4. The device according to claim 1, wherein the catalytic reactor is configured to operate according to a temperature between 31 K and 184 K.
5. The device according to claim 1, wherein the maintenance means is configured to maintain the proportion of parahydrogen in the internal composition of the dihydrogen refrigerant between 27% and 96%.
6. The device according to claim 1, wherein the maintenance means comprises a bypass of the catalytic reactor configured to operate a predefined throughput ratio between the flow passing through the reactor and the flow passing through the bypass.
7. The device according to claim 1, wherein the closed dihydrogen refrigerant circuit (210, 310, 410, 510, 610, 710, 810) is configured to maintain an average temperature of the dihydrogen refrigerant between 31 K and 184 K.
8. The device according to claim 1, which comprises a circuit (54) for pre-cooling the gas to be liquefied, this pre-cooling circuit comprising a heat exchanger (203, 303, 403, 503, 603, 703, 802) for exchanging heat between a pre-cooling fluid flow and the dihydrogen refrigerant flow (52).
9. The device according to claim 1, wherein the gas to be liquefied is a flow comprised essentially of dihydrogen.
10. The device according to claim 1, wherein at least one catalytic reactor is integrated into a heat exchanger.
11. The device according to claim 1, wherein the closed refrigeration circuit comprises a stage of intercooling compression and at least one stage of compression at a temperature below 40 C. for the dihydrogen refrigerant.
12. The device according to claim 1, wherein the catalytic reactor (820) is positioned on a cold branch of the closed refrigeration circuit (810).
13. The device according to claim 1, wherein the closed refrigeration circuit comprises at least one compressor of the dihydrogen refrigerant at ambient temperature and a storage tank for the liquid dihydrogen refrigerant.
14. The device according to claim 1, wherein the catalytic reactor utilises a catalyser comprising a member of the iron oxides family, preferably Fe.sub.2O.sub.3.
15. A method for liquefying a gas, characterised in that it comprises: a step of conveying gas to be liquefied, the step comprising at least one step of exchanging heat between the gas to be liquefied and a refrigerant flow comprising at least dihydrogen refrigerant; a step of conveying, in a closed refrigeration circuit, the refrigerant flow, the conveying step comprising a step of maintaining an internal composition of the dihydrogen refrigerant at a ratio of parahydrogen to orthohydrogen that is lower or higher than the ratio corresponding to a natural equilibrium composition in the closed refrigerant flow circuit, this maintenance means comprising a catalytic reaction step to convert some of the orthohydrogen from the dihydrogen refrigerant into parahydrogen or vice versa.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0033] Other advantages, aims and particular features of the invention will become apparent from the non-limiting description that follows of at least one particular embodiment of the device and method that are the subjects of the present invention, with reference to drawings included in an appendix, wherein:
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
DESCRIPTION OF THE EMBODIMENTS
[0044] The present description is given in a non-limiting way, in which each characteristic of an embodiment can be combined with any other characteristic of any other embodiment in an advantageous way.
[0045] As can be seen from reading the present description, different inventive concepts can be implemented by one or more methods or devices described below, several examples of which are given here. The actions or steps carried out in the framework of realising the method or device can be ordered in any appropriate way. As a consequence, it is possible to construct embodiments in which the actions or steps are carried out in a different order from the one shown, which can include executing some acts simultaneously, even if they are presented as sequential acts in the embodiments shown.
[0046] The indefinite articles one or a, as used in the description and in the claims, must be understood as meaning at least one, except when the contrary is clearly indicated.
[0047] The expression and/or, as it is used in the present document and in the claims, must be understood as meaning one or other, or both of the elements thus connected, i.e. elements that are present conjunctively in some cases and disjunctively in other cases. The multiple elements listed with and/or must be interpreted in the same way, i.e. one or more of the elements thus connected. Other elements can possibly be present, other than the elements specifically identified by the clause and/or, whether or not they are linked to these specifically identified elements. Therefore, as a non-limiting example, a reference to A and/or B, when it is used in conjunction with open-ended language such as comprising, can refer, in one embodiment, to A only (possibly including elements other than B); in another embodiment, to B only (possibly including elements other than A); in yet another embodiment, to A and B (possibly including other elements); etc.
[0048] As used here in the description and in the claims, or must be understood as having the same meaning as and/or as defined above. For example, when separating elements in a list, or or and/or must be interpreted as being inclusive, i.e. the inclusion of at least one, but also of more than one, of a number or a list of elements, and, optionally, of additional elements not listed. Only the terms clearly indicating the contrary, such as only one of or exactly one of, or, when they are used in the claims, consisting of, refer to the inclusion of a single element of a number or a list of elements. In general, the term or as it is used here must only be interpreted as indicating exclusive alternatives (i.e. one or the other, but not both) when it is preceded by exclusivity terms, such as either, one of, only one of, or exactly one of.
[0049] As used here in the present description and in the claims, the expression at least one, in reference to a list of one or more elements, must be understood as meaning at least one element chosen from among one or more elements in the list of elements, but not necessarily including at least one of each element specifically listed in the list of elements and not excluding any combination of elements in the list of elements. This definition also allows the optional presence of elements other than the elements specifically identified in the list of elements to which the expression at least one refers, whether or not they are linked to these specifically identified elements. Therefore, as a non-limiting example, at least one of A and B (or, equivalently, at least one of A or B or, equivalently, at least one of A and/or B), can refer, in one embodiment, to at least one, possibly including more than one, A, with no B present (and possibly including elements other than B); in another embodiment, to at least one, possibly including more than one, B, with no A present (and possibly including elements other than A); in yet another embodiment, to at least one, possibly including more than one, A and at least one, possibly including more than one, B (and possibly including other elements); etc.
[0050] In the claims, and also in the description below, all the transitive expressions such as comprising, including, bearing, having, containing, involving, made of, formed of and others, must be understood as being open, i.e. meaning including, but not limited to. Only the transitive expressions consisting of and consisting essentially of must be understood as closed or semi-closed expressions, respectively.
[0051] Note that the figures are not to scale.
[0052] The gas 51 to be liquefied can be any type generally liquefied. Preferably, this gas 51 is dihydrogen.
[0053] The refrigerant flow is defined as comprising at least dihydrogen refrigerant. The proportion of dihydrogen refrigerant depends on the specific use of the present invention. In some variants, the proportion of dihydrogen refrigerant in the refrigerant flow is at least 30%. In some variants, the proportion of dihydrogen refrigerant in the refrigerant flow is at least 50%. In some variants, the proportion of dihydrogen refrigerant in the refrigerant flow is at least 70%. In some variants, the proportion of dihydrogen refrigerant in the refrigerant flow is at least 90%. In some variants, the proportion of dihydrogen refrigerant in the refrigerant flow is at least 99%. In the description that follows, the terms refrigerant flow and dihydrogen refrigerant are used interchangeably.
[0054] The dihydrogen refrigerant 52 can have the liquefied dihydrogen 51 as source or can come from a third source.
[0055] The term hot branch of a closed circuit refers to at least one portion of this circuit in which the temperature of the fluid conveyed decreases.
[0056] The term cold branch of a closed circuit refers to at least one portion of this circuit in which the temperature of the fluid conveyed increases.
[0057]
[0060] The conveyance circuit 55 is, for example, formed of a set of pipes configured to convey the gas 51 to be liquefied, the gas 51 coming from a source (not shown) and being conveyed to a fixed or mobile storage 56. This conveyance circuit 55 is configured to convey the gas 51 through at least one heat exchanger, 201, 202, 203, 204, 205, 206, 207, 208 and/or 209. Each exchanger, 201, 202, 203, 204, 205, 206, 207, 208 and/or 209, can belong to a pre-cooling and/or cooling circuit. The number and arrangement of heat exchangers, 201, 202, 203, 204, 205, 206, 207, 208 and/or 209, are dependent upon the desired configuration for the device 200, desired specifications for the gas 51 on output from this device 200 and desired energy performance for the device 200.
[0061] In some embodiments, the gas 51 to be liquefied is dihydrogen in gaseous form, having a mass flow rate of 0.116 kg/s, a pressure of 21 bar and a temperature of 298 K.
[0062] The embodiments, 200, 300, 400, 500, 600, 700, 1100, shown in
[0075] The storage 56 can be a temporary storage for the separation of the boil-off gas and the liquefied gas 51.
[0076] As can be understood, for example, the feed flow is comprised of normal hydrogen (25% parahydrogen and 75% orthohydrogen) having a pressure of 21 bar, a temperature of 298 K (25 C.) and a mass flow rate of 0.116 kg/s. The flow 51 is first cooled to 83 K (190 C.) by the action of two heat exchangers. This flow 51 next enters into a catalytic heat exchanger performing the first step of the ortho-para conversion. The flow 51 exits from the pre-cooling portion at a temperature of 80 K (193 C.) and a composition formed of 49% parahydrogen.
[0077] In the cooling portion, the feed flow 51 reaches a temperature of 22 K (251 C.) and a composition of 99% parahydrogen through a sequence of six catalytic heat exchanger in series. The final liquefaction step is performed with an expansion valve that lowers the pressure to 2 bars. The liquid portion of the flow (98%) exits from the device and the gaseous portion remaining is conveyed to an exhaust gas management system.
[0078]
[0090] With regard to the embodiments shown in
[0091] Therefore, as can be understood, all or part of the heat exchangers are passed through by the closed refrigeration circuit 210. The refrigeration circuit 210 is, for example, formed of a set of pipes configured to convey the dihydrogen refrigerant 52. This conveyance circuit 210 is configured to convey the dihydrogen refrigerant 52 through at least one heat exchanger, 201, 202, 203, 204, 205, 206, 207, 208 and/or 209. The configuration of the refrigeration circuit 210 is dependent upon the desired energy performance for the device 200 and operating conditions specified for this device 200.
[0092] In some embodiments, the dihydrogen refrigerant 52 is configured to have a temperature between 171 K and 22 K, this dihydrogen refrigerant 52 being configured to cool the gas 51 to be liquefied.
[0093] In the embodiment of the device 200 shown in
[0122] In the embodiment of the device 300 shown in
[0125] In the embodiment of the device 400 shown in
[0126] In the embodiment of the device 500 shown in
[0129] In the embodiment of the device 700 shown in
[0134] In the embodiment of the device 800 shown in
[0141] In some embodiments of the device 800, such as that shown in
[0142] In some embodiments of the device 800, such as that shown in
[0143] In some preferred embodiments, such as those shown in
[0144] As can be understood, the closed circuit 210 comprises a means 215 for maintaining the internal composition of the dihydrogen. Such a maintenance means 215 comprises, for example, at least one catalytic reactor 220 configured to promote a predefined ratio of parahydrogen to orthohydrogen. This ratio is selected so as to be lower or higher than the same ratio in a state of natural equilibrium of a closed circuit 210 not comprising a maintenance means 215. The increase in the relative proportion of parahydrogen in the composition of the dihydrogen improves the performance of the dihydrogen in the heat exchanges taking place within the device 100.
[0145] In some particular embodiments 200, as shown in
[0146] In some particular embodiments 300, as shown in
[0147] In some particular embodiments 400, as shown in
[0148] In some particular embodiments 500, as shown in
[0149] In some particular embodiments 600, as shown in
[0150] The bypass 616 is, for example, a valve mounted on a pipe for which the inlet is located upstream from the reactor 620 and the outlet is located downstream from the reactor 620. This valve can be flow rate regulated to the flow rate passing through the reactor 620.
[0151] In some variants, the bypass 616 is associated with a control device, such as an automaton for example, configured to emit activation or de-activation commands to the bypass 616 as a function of activation criteria determined.
[0152] In some embodiments, such as that shown in
[0153] In some preferred embodiments, such as those shown in
[0154] Any heterogeneous catalyser having a paramagnetic activity, chemically compatible with the dihydrogen and physically compatible with cryogenic temperatures, can be utilised. One example of such a catalyser is the IONEX (Registered Trademark), i.e. a formula containing Fe.sub.2O.sub.3 of the iron oxides family. Another working example is, for example, the OXYSORB (Registered Trademark), i.e. a formula containing CrO.sub.4. A non exhaustive list of compatible catalysers known from the literature is given below: [0155] Cr.sub.2O.sub.3; [0156] Cr(OH).sub.3; [0157] Mn(OH).sub.4; [0158] Fe(OH).sub.4; [0159] Co(OH).sub.3; and [0160] Ni(OH).sub.2.
[0161] In some preferred embodiments, the maintenance means, 215, 315, 415, 515, 615, 715 and/or 815, is configured to maintain the proportion of parahydrogen in the internal composition of the dihydrogen refrigerant flow between 27% and 96%.
[0162] As can be understood, for example, the cooling loop is a double-pressure loop, referred to as a Claude loop, and the refrigerant used is hydrogen. The refrigerant fluid 52 is first compressed to 29 bars by a multi-stage compressor 213. The temperature of the fluid 52 on output from the compressor 213 is approximately 171 K (102 C.). The fluid 52 is cooled to 80 K (193 C.) with two heat exchangers, 202 and 203, by exchange with a pre-cooling fluid, such as nitrogen for example. The fluid 52 next enters into a cooling section and is cooled to 69 K (204 C.) in the first cooling heat exchanger 204. The hydrogen flow 52 passes through a catalytic conversion reactor 220 where the hydrogen reaches an equilibrium composition for the operating temperature considered.
[0163] In this case, the hydrogen is, for example, composed of 58% parahydrogen and 42% orthohydrogen. The hydrogen is therefore slightly heated between 0.1 K and 0.5 K in steady rate mode. The refrigerant is then separated, 89% of the total throughput is expanded, by an expander 214, to 18.5 bars and reaches 60 K (213 C.). The flow 52 is then cooled to 51 K (222 C.) in a heat exchanger 206, then expanded with a two-stage expander 216 to 4.5 bars to reach 31.5 K (241.5 C.). From this point, the flow 52 is used as refrigerant in the cooling heat exchangers, 207, 206, 205 and 204. The remaining portion (11%) is cooled to 26 K through four heat exchangers, 205, 206, 207 and 208. This portion is then expanded with an expansion valve 211 to 1.5 bar to reach 22 K. The liquid refrigerant cools the feed flow to 22 K in two biphasic heat exchangers, 209 and 208, and four multi-flow heat exchangers, 207, 206, 205 and 204. The two refrigerant flows, at 4.5 and 1.5 bars, exit from the cooling section at 78 K (195 C.). The low pressure flow is compressed to 4.5 in a first compressor 212. The flow from the first compressor 212 is then mixed with the medium pressure flow before entering the second compressor 213.
[0164] In some preferred embodiments, the closed refrigeration circuit, 210, 310, 410, 510, 610, 710 and/or 810, is configured such that the dihydrogen refrigerant flow 52 has, on input to the catalytic reactor, 220, 320, 420, 520, 620, 720 and/or 820, a temperature essentially equal to the average temperature of the dihydrogen refrigerant 52 in the closed circuit, 210, 310, 410, 510, 610, 710 and/or 810.
[0165] In some preferred embodiments, such as those shown in
[0166] In some embodiments, the pre-cooling circuit 54 is configured to convey nitrogen having a temperature between 298 K and 80 K. The purpose of such a pre-cooling circuit 54 is to cool the gas 51 to be liquefied and the dihydrogen refrigerant from 90 K to 80 K.
[0167] In the embodiments of the device 200, 300, 400, 500 and/or 600 shown in
[0180] In a particular embodiment of the device 700 shown in
[0181] In a particular embodiment of the device 800 shown in
[0182] As can be understood, for example, the pre-cooling from 300 K (27 C.) to 80 K (193 C.) is performed by a closed nitrogen loop. The nitrogen is first compressed from 1 bar to 50 bars by a multi-stage compressor 57. This nitrogen is then cooled to 200 K (73 C.) in a heat exchanger 201. The nitrogen is then separated, 97% of the total throughput is expanded to 1.1 bar in an expander 59 and reaches 81 K (192 C.). This nitrogen returns in the form of coolant in the first pre-cooling heat exchanger 201. The remaining portion (3%) is cooled to 83 K (190 C.). This portion is then partially liquefied by an expansion valve 56, reaching 78 K (195 C.), and operates in the third heat exchanger 203 as main coolant. The remaining cold power of the nitrogen is used in the pre-cooling heat exchangers, 202 and 201.
[0183]
[0186] Embodiment of the steps of this method 1000 are described with reference to
[0187] As can be understood, a particular composition of the dihydrogen refrigerant that is the subject of the present invention comprises 58% parahydrogen and 42% orthohydrogen, this composition not being the natural equilibrium composition. This is a compromise to obtain the best match of the thermal properties of the gas, both during its compression and in its role as coolant.
[0188] In fact, the main effect of the increase in the parahydrogen content is to induce an increase in the thermal calorific capacity of the hydrogen. The result of this is to increase the energy to be supplied or dissipated for modifying its temperature. In compression, this has the effect of reducing the temperature increase between the inlet and the outlet, the density of the hydrogen thus declining accordingly. However, the denser a gas, the easier it is to compress it. The compression power of the hydrogen therefore reduces correspondingly as the latter is compressed in a form converted most into parahydrogen.
[0189] As can be understood, the present invention provides high operating performance under the following operating conditions, with regard to the device 200 shown in
TABLE-US-00001 TABLE 1 Parameters Lower limit Upper limit Pre-cooling temperature (K/ C.) 60/213 150/123 Compression inlet temperature (K/ C.) 31/242 250/23 Parahydrogen fraction (%) 27% 96% Catalysis temperature (K/ C.) 31/232 184/89 Average coolant temperature (K) 31/232 184/89 Minimum operating time (j) 30
[0190] In the embodiment of the device 300 shown in
[0191] In another embodiment of the device 400, as shown in
[0192] In another embodiment of the device 500, as shown in
[0193] In another embodiment of the device 600, as shown in
[0194] In another embodiment of the device 700, as shown in
[0195] In another embodiment of the device 800, as shown in
[0196] The present invention is particularly suited to the case of liquid hydrogen production greater than five tonnes a day, because the reduced investment requirement and the stability of the method in operation enable savings in the final cost of the liquefaction of hydrogen.