SYSTEMS AND METHODS FOR EJECTING BATTERIES FROM AN ELECTRIC FLYING VEHICLE
20250074592 ยท 2025-03-06
Inventors
Cpc classification
H01M10/425
ELECTRICITY
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2010/4278
ELECTRICITY
H01M50/249
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2220/20
ELECTRICITY
H01M50/244
ELECTRICITY
H01M10/482
ELECTRICITY
B64D1/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64D1/02
PERFORMING OPERATIONS; TRANSPORTING
H01M10/48
ELECTRICITY
H01M50/249
ELECTRICITY
H01M10/42
ELECTRICITY
H01M50/502
ELECTRICITY
H01M50/244
ELECTRICITY
Abstract
One method for ejecting a battery from an electric flying vehicle includes monitoring one or more batteries providing power to the electric flying vehicle during a flight, determining when at least one of those batteries is operating as a hazardous battery posing a safety risk to the electric flying vehicle while in flight, activating an ejection system disconnecting the hazardous battery from a chassis of the electric flying vehicle, and ejecting the hazardous battery from the electric flying vehicle during the flight. The system operating this process may include a sensor that monitors the operating state of the batteries, a controller in communication with the sensor for determining when the one or more of the batteries is hazardous, and an actuator opening enough of the housing to permit ejection of the hazardous battery out from within the electric flying vehicle midflight.
Claims
1. A method for ejecting a battery from an electric flying vehicle, comprising the steps of: monitoring one or more batteries providing power to the electric flying vehicle during a flight; determining when at least one of the one or more batteries providing power to the electric flying vehicle is operating as a hazardous battery posing a safety risk to the electric flying vehicle while in flight; activating an ejection system disconnecting the hazardous battery from a chassis of the electric flying vehicle; and ejecting the hazardous battery from the electric flying vehicle during the flight.
2. The method of claim 1, including the step of deploying a landing system coupled with the ejected hazardous battery to soften its landing on the ground.
3. The method of claim 2, wherein the deploying step includes the step of monitoring an altitude of the ejected hazardous battery with an altimeter and wherein the landing system comprises a parachute.
4. The method of claim 2, including the step of comparing a geographic location of the ejected hazardous battery to a geographic location of the electric flying vehicle, and performing the deploying step after the ejected hazardous battery is a predetermined distance away from the electric flying vehicle.
5. The method of claim 2, including the step of timing activation of the deploying step as a factor of time after the hazardous battery is ejected from the electric flying vehicle.
6. The method of claim 5, wherein the timing step includes the step of tripping a mechanical clock or starting an electronic clock after the ejected hazardous battery loses connectivity with the electric flying vehicle.
7. The method of claim 1, wherein the activating step includes the step of de-coupling the hazardous battery from a bus interface and wherein the ejecting step includes the step of opening a cargo door.
8. The method of claim 7, wherein the bus interface comprises a quick-release cable.
9. The method of claim 1, wherein the monitoring step includes steps for sensing an operating state of each of the one or more batteries and communicating the operating state of each of the one or more batteries to a central controller for comparison to a set of predetermined safe operating conditions.
10. The method of claim 9, including the step of communicating the operating state for one or more of the batteries to a human interface device in real-time.
11. The method of claim 1, wherein the activating step includes the step of unlocking a battery compartment housing the hazardous battery from a set of ejection rails at least partially coupled to the chassis of the electric flying vehicle.
12. The method of claim 11, including the step of rolling the unlocked battery compartment out from a fuselage of the electric flying vehicle along the set of ejection rails.
13. The method of claim 11, including the step of reorienting the set of ejection rails by approximately 90 degrees, whereby the unlocked battery compartment housing the hazardous battery laterally rolls out from a side hatch of the electric flying vehicle.
14. The method of claim 1, wherein the ejecting step includes the step of triggering a spring, a propellant, a controlled explosive, or a hydraulic actuator propelling the hazardous battery out from within the electric flying vehicle.
15. The method of claim 1, wherein the ejecting step includes the step of dropping the hazardous battery from a fuselage, a wing, or an externally mounted engine compartment.
16. The method of claim 1, including the step of automatically adjusting at least one flight parameter of the electric flying vehicle in real-time while simultaneously ejecting the hazardous battery to maintain a flight trajectory of the electric flying vehicle.
17-27. (canceled).
28. A method for ejecting a battery from an electric flying vehicle, comprising the steps of: monitoring one or more batteries providing power to the electric flying vehicle during a flight; determining when at least one of the one or more batteries providing power to the electric flying vehicle is operating as a hazardous battery posing a safety risk to the electric flying vehicle while in flight; activating an ejection system unlocking a battery compartment housing the hazardous battery from a set of ejection rails coupled with the electric flying vehicle; rolling the unlocked battery compartment out from the electric flying vehicle along the set of ejection rails; and ejecting the hazardous battery out from a fuselage, a wing, or an external chamber of the electric flying vehicle.
29. The method of claim 28, including the steps of: de-coupling the hazardous battery from a bus interface of the electric flying vehicle; tripping a mechanical clock or an electronic clock after the ejected hazardous battery loses connectivity with the electric flying vehicle; and deploying a landing system coupled with the ejected hazardous battery as a factor of time after the hazardous battery is ejected from the electric flying vehicle.
30. The method of claim 28, including the steps of: sensing an operating state of each of the one or more batteries; communicating the operating state of each of the one or more batteries to a central controller for comparison against a set of predetermined safe operating conditions; and adjusting at least one flight parameter of the electric flying vehicle in real-time while simultaneously performing the ejecting step to maintain a relatively consistent flight trajectory.
31. The method of claim 28, including the step of reorienting the set of ejection rails by approximately 90 degrees, whereby the unlocked battery compartment housing the hazardous battery laterally rolls out from a side hatch of the electric flying vehicle.
32. A method for ejecting a battery from an electric flying vehicle, comprising the steps of: monitoring one or more batteries providing power to the electric flying vehicle during a flight; determining when at least one of the one or more batteries providing power to the electric flying vehicle is operating as a hazardous battery posing a safety risk to the electric flying vehicle while in flight; disconnecting the hazardous battery from a bus interface comprising a quick-release cable coupled with at least a portion of a housing of the electric flying vehicle, the housing comprising a fuselage, a wing, or an external chamber; ejecting the hazardous battery from the electric flying vehicle during flight; comparing a geographic location of the ejected hazardous battery to a geographic location of the electric flying vehicle; and deploying a landing system coupled with the ejected hazardous battery after the ejected hazardous battery is a predetermined distance away from the electric flying vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings illustrate the invention. In such drawings:
[0016]
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0027] As shown in the exemplary drawings for purposes of illustration, the present invention for a method for safely ejecting batteries from an electric flying vehicle midflight (100) is generally illustrated with respect to the flowchart shown in
[0028] More specifically, one aspect of the method (100) is the step of monitoring the health of the batteries within the electric flying vehicle 20, 20, 20, 20in real-time (102). In this respect, as illustrated, e.g., in the cross-sectional views of
[0029] Specifically with respect to
[0030] Although, in the event one or more of the sensors 22 determines that one or more of the batteries 30 is in a hazardous condition as part of step (104), the sensor 22 may relay a signal to de-couple the bus interface 26 from the damaged or hazardous batteries 30. Moreover, the battery compartment 28 housing the damaged or hazardous batteries may be unlocked as part of a step (106) for safely ejecting the one or more hazardous batteries from the electric flying vehicle 20 midflight. At the same time, the central controller 29 may open the fuselage 34, such as by moving a rear cargo door 46 from a closed position as illustrated in
[0031]
[0032] Moreover, a parachute control module 52 mounted to the battery compartment 28 may collect data to determine when it is safe to deploy the parachute 50, as part of the deployment step (110). Here, the parachute control module 52 may include its own sensor such as an altimeter that determines the altitude of the ejected battery compartment 28 in real-time before it lands on the ground. Although, of course, the parachute control module 52 may include one or more other sensors and/or controls to determine the status of the parachute 50 (e.g., unarmed, armed, deployed, failure, etc.) and/or the status of the ejected battery compartment 28 (e.g., acceleration, altitude, speed, etc.), such as an integral or separately located parachute telemetry transceiver (e.g., an Emergency Locator Transceiver (ELT)) that relays a signal related to the location, status, etc. of the parachute 50 to a third party receiver (e.g., one or more recovery teams). Moreover, the parachute control module 52 may also include a clock that delays deployment of the parachute 50 based on some predetermined duration after the ejected battery compartment 28 loses contact with the electric flying vehicle 20 (e.g., once ejected out the back of the open rear cargo door 46). In one embodiment, the clock may be mechanically tripped on the way out the rear cargo door 46. In another embodiment, the clock may be electronically tripped, such as by way of losing wireless connection with an onboard receiver and/or transmitter coupled to the central controller 29. To this end, after deployment as part of step (110), the parachute 50 deploys at a desired altitude and speed to ensure the ejected battery compartment 28 safely lands on the ground as part of step (112). In an upright landing, the battery compartment 28 would land resting on the feet 48. Of course, deploying the parachute 50 during this process helps soften the landing of the battery compartment 28, which may otherwise be relatively heavy if it were to hit the ground on freefall. At this point, the method (100) ends as part of step (114) when the battery compartment 28 safely lands on the ground.
[0033] The electric flying vehicle 20 may continue to derive energy from one or more batteries that remain within the fuselage 38 and/or other energy sources (e.g., a back-up generator or some other fuel reserve), to keep the propeller blades running long enough so the electric flying vehicle 20 has enough fuel to make an emergency landing nearby.
[0034] In an alternative embodiment, the electric flying vehicle 20 may include at least one ejection door 54 built into a bottom portion of the fuselage 34 as illustrated, e.g., in
[0035] The rear cargo door 46 and/or the one or more ejection doors 54, 54 may be operated mechanically to eject the battery compartment 28 therefrom, or ejection may be aided by way of propellants, hydraulics, springs, explosives, or may simply operate by gravity as disclosed above.
[0036]
[0037] In an alternative embodiment, the ejection doors 54 illustrated in
[0038]
[0039] Additional aspects of the systems and methods for safely ejecting batteries from an electric aircraft midflight might include further integration of the sensor(s) 22, the communication line(s) 24, the bus interface(s) 26, and/or the central controller 29 with other systems onboard any of the electric flying vehicles 20, 20, 20, 20 disclosed herein. For example, the systems and methods as disclosed herein could be integrated with a retractable landing gear system to ensure that a set of landing gear 58 (
[0040] In other aspects of the embodiments disclosed herein, one or more of the batteries 30 and/or one or more of the battery compartments 28 retaining the one or more batteries 30 may be ejected forwardly or rearwardly, such as from one or more of the wings 36 and/or from one or more of the engine housings 38, may be ejected laterally from one or more sides of the fuselage 34, and/or may be ejected vertically by an ejection system akin to that of an ejection seat or ejector seat, depending on the flight dynamics at the time the batteries are ejected from the electric flying vehicle.
[0041] More specifically with respect to lateral ejection, the electric flying vehicle may include one or more ejection hatches formed laterally therein. Here, the ejection hatches may operate similar to the rear cargo door 46 and/or any of the ejection doors 54, 54, 54, namely pivoting or rotating from a normal closed position to an emergency open position whereby one or more of the batteries 30 and/or one or more of the battery compartments 28 retaining one or more damaged or hazardous batteries may be safely laterally ejected from the electric flying vehicle. In this embodiment, the ejection rails 40 may be reoriented 90 degrees, e.g., so any unlocked battery compartments will have a propensity to slide laterally toward and out the ejection hatches during an emergency. As with other embodiments disclosed herein, propellants and/or controlled explosives may aid in moving the respective battery compartment and/or batteries laterally for roll out or push out ejection through the side-accessible ejection hatches. Although, of course, other mechanisms disclosed herein, such as springs or mechanical apparatus (e.g., armatures operated by hydraulics), may be used to more quickly eject the battery compartment and/or batteries from the electric flying vehicle by way of the ejection hatches.
[0042] For vertical ejection, one or more panels of the body 32 may pivot open, pop open, or otherwise dislodge therefrom to provide an access opening to the fuselage 34 for purposes of vertical ejection of one or more of the batteries 30 and/or one or more of the battery compartments 28 retaining the one or more batteries 30 from the electric flying vehicle. Again, propellants, controlled explosives, springs, mechanical apparatus (e.g., armatures operated by hydraulics), and/or other mechanisms that may aid ejection as disclosed herein, may quickly and efficiently pop up and eject the damaged or hazardous battery out from the electric flying vehicle 20 through the now open panel in the body 32.
[0043] Although several embodiments have been described in detail for purposes of illustration, various modifications may be made without departing from the scope and spirit of the invention. Accordingly, the invention is not to be limited, except as by the appended claims.