LOW NOx PREMIXED HYDROGEN BURNER
20250075905 ยท 2025-03-06
Inventors
Cpc classification
F23D2214/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/78
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C2900/9901
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23D14/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed is a low NOx premixed hydrogen burner including: a plenum chamber including an inlet pipe and an outlet pipe and for mixing hydrogen and combustion air introduced through said inlet pipe to generate premixed gas for flame formation, in which a diameter of said plenum chamber is larger than diameters of said inlet pipe and the outlet pipe, and a length of said plenum chamber is greater than the diameter of said plenum chamber.
Claims
1. A low NOx premixed hydrogen burner comprising: a plenum chamber comprising an inlet pipe and an outlet pipe and configured to mix hydrogen and combustion air introduced through the inlet pipe to generate premixed gas for flame formation, wherein a diameter of the plenum chamber is larger than diameters of the inlet pipe and the outlet pipe, and wherein a length of the plenum chamber is greater than the diameter of the plenum chamber.
2. The low NOx premixed hydrogen burner of claim 1, further comprising: a hydrogen supply pipe connected to the inlet pipe of the plenum chamber and configured to be supplied with hydrogen; and a combustion air supply pipe connected to the inlet pipe of the plenum chamber, and configured to be supplied with combustion air.
3. The low NOx premixed hydrogen burner of claim 1, further comprising: an outer cooling air supply pipe connected to the outlet pipe of the plenum chamber and configured to flow outer cooling air along an outer periphery of the outlet pipe to cool the premixed gas discharged from the plenum chamber.
4. The low NOx premixed hydrogen burner of claim 1, wherein the plenum chamber is formed in a cylindrical shape.
5. The low NOx premixed hydrogen burner of claim 1, wherein the plenum chamber has a length-to-radius ratio (AR) of about 6.7 to about 6.9.
6. The low NOx premixed hydrogen burner of claim 1, wherein the plenum chamber has a length-to-radius ratio (AR) of less than about 12.9.
7. The low NOx premixed hydrogen burner of claim 1, wherein a diameter of the plenum chamber is formed to be two times or more than a diameter of an upstream pipe.
8. The low NOx premixed hydrogen burner of claim 1, wherein the plenum chamber is formed in a diffuser-type or nozzle-type with a different diameter between an inlet and an outlet.
9. The low NOx premixed hydrogen burner of claim 3, wherein the outer cooling air supply pipe is installed in an annular shape to surround an outer periphery of the outlet pipe of the plenum chamber.
10. The low NOx premixed hydrogen burner of claim 9, wherein the outer cooling air supply pipe has an inner surface coupled to an outer surface of the outlet pipe of the plenum chamber by a reducer so that cooling air supply is not biased in a particular direction.
11. The low NOx premixed hydrogen burner of claim 9, wherein an end of the outlet of the outlet pipe of the plenum chamber projects over an end of the outlet of the outer cooling air supply pipe by a recess length Lc, which is formed to be minimized.
12. The low NOx premixed hydrogen burner of claim 9, wherein a diameter of an outlet of the outer cooling air supply pipe is formed to generate between about 15 m/s and about 30 m/s of an air supply flow velocity.
13. The low NOx premixed hydrogen burner of claim 1, further comprising: an inner cooling air supply pipe installed to extend through an interior of the plenum chamber to the outlet pipe of the plenum chamber, and configured to flow outer cooling air through and cool premixed gas in the plenum chamber.
14. The low NOx premixed hydrogen burner of claim 13, wherein an end of an outlet of the inner cooling air supply pipe is formed to be on the same vertical line as or to project over an end of the outlet of the outlet pipe of the plenum chamber.
15. The low NOx premixed hydrogen burner of claim 13, wherein an end of an outlet of the inner cooling air supply pipe is formed in a diffuser shape.
16. The low NOx premixed hydrogen burner of claim 13, wherein an end of an outlet of the inner cooling air supply pipe is formed to project by one-third or less of a length of a flame formed from an end of an outlet of the inner cooling air supply pipe over an end of an outlet of the outlet pipe of the plenum chamber.
17. The low NOx premixed hydrogen burner of claim 13, wherein a flow velocity and pressure of inner cooling air in the inner cooling air supply pipe is formed to be greater than a flow velocity and pressure of hydrogen burner premixed gas at a full load.
18. The low NOx premixed hydrogen burner of claim 13, wherein the inner cooling air supply pipe comprises a single inlet and a plurality of outlets.
19. A low NOx premixed hydrogen burner comprising: a plenum chamber comprising an inlet pipe and an outlet pipe and configured to mix hydrogen and combustion air introduced through the inlet pipe to generate premixed gas for flame formation, wherein the outer cooling air supply pipe is installed in an annular shape to surround an outer periphery of the outlet pipe of the plenum chamber, and wherein an inner cooling air supply pipe is installed to extend through an interior of the plenum chamber to the outlet pipe of the plenum chamber.
20. The low NOx premixed hydrogen burner of claim 19, wherein an end of the outlet of the outlet pipe of the plenum chamber projects over an end of the outlet of the outer cooling air supply pipe, and wherein an end of an outlet of the inner cooling air supply pipe is formed to be on the same vertical line as or to project over an end of the outlet of the outlet pipe of the plenum chamber.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0042] In the following detailed description, only certain exemplary embodiments of the present invention have been shown and described, simply by way of illustration. However, the present invention can be variously implemented and is not limited to the following embodiments.
[0043] Further, in several exemplary embodiments, a constituent element having the same configuration will be representatively described in one exemplary embodiment by using the same reference numeral, and other configurations different from those of the one exemplary embodiment will be described in other exemplary embodiments.
[0044] It is noted that the drawings are schematic and not drawn to scale. Relative dimensions and proportions of parts in the drawings are shown exaggerated or reduced in size for clarity and convenience in the drawing, and any dimensions are illustrative only and not limited. In addition, the same reference numerals are used to indicate like features to the same structure, element, or part appearing in two or more drawings. When a part is referred to as being above or on another part, it may be directly on the other part or the other part may be involved in between.
[0045] An exemplary embodiment of the present invention specifically illustrates one embodiment of the present invention. As a result, various modifications of the diagram are expected. Accordingly, the embodiment is not limited to a specific form of the illustrated area, and includes, for example, a form modification by manufacturing.
[0046] Hereinafter, with reference to the accompanying drawings, a low NOx pre-mixed hydrogen burner according to an exemplary embodiment of the present invention will be described in detail.
[0047]
[0048] Referring to
[0049] The plenum chamber 10 may have an inlet pipe 12 into which hydrogen and combustion air flow and an outlet pipe 14 from which premixed gas in which hydrogen and combustion air are mixed is discharged. A length of the plenum chamber 10 may be set to be greater than a diameter of the plenum chamber 10.
[0050] Additionally, the plenum chamber 10 may be formed in a cylindrical shape. In the cylindrical space between the inlet pipe 12 and the outlet pipe 14, pre-mixed gas in which hydrogen and combustion air are mixed may be generated. In this case, the diameter of the plenum chamber 10 may be formed greater than the diameter of the inlet pipe 12 and the outlet pipe 14, and may be formed to be two times or more than a diameter of an upstream pipe.
[0051] The low NOx premixed hydrogen burner according to the embodiment of the present invention may further include a hydrogen supply pipe 20 connected to the inlet pipe of the plenum chamber 10, a combustion air supply pipe 30 connected to the inlet pipe of the plenum chamber 10, separately from the hydrogen supply pipe 20, and an outer cooling air supply pipe 40 connected to the outlet pipe 14 of the plenum chamber 10.
[0052] As shown in
[0053] The hydrogen supply to the interior of the plenum chamber 10 may be performed by pressure, and the combustion air may be supplied by an external blower 32, so that forced vortices may be generated to stabilize the mixing and flow of the premixed gases. Furthermore, a length-to-radius ratio of the plenum chamber 10 may be set to about 6.7 to about 6.9 for generating premixed gas with a stable flow velocity and pressure.
[0054] The hydrogen supply pipe 20 may be connected to the inlet pipe 12 of the plenum chamber 10, and receive hydrogen from an external hydrogen tank 2 and supplies the received hydrogen to the interior of the plenum chamber 10. The hydrogen supply pipe 20 is disposed in a direction parallel to the inlet pipe 12 of the plenum chamber 10, and is disposed to penetrate the interior of the combustion air supply pipe 30. The outlet of the hydrogen supply pipe 20 may form the same outlet as the outlet of the combustion air supply pipe 30.
[0055] Further, the combustion air supply pipe 30 may be connected to the inlet pipe 12 of the plenum chamber 10, and receive combustion air used for combustion through the external blower 32 and supply the received combustion air to the interior of the plenum chamber 10. The combustion air supply pipe 30 is disposed perpendicular to the inlet pipe 12 of the plenum chamber 10, and may form an outlet approximately same as the outlet of the hydrogen supply pipe 20. Thus, the hydrogen supplied from the hydrogen supply pipe 20 and the combustion air supplied from the combustion air supply pipe 30 together flow to the interior of the plenum chamber 10 through the inlet pipe 12 of the plenum chamber 10.
[0056] The outer cooling air supply pipe 40 may be connected to the outlet pipe 14 of the plenum chamber 10, and may cool the premixed gas formed inside the plenum chamber 10. To this end, the outer cooling air supply pipe 40 may have outer cooling air flowing along the outer periphery of the outlet pipe 14 of the plenum chamber 10. Outer cooling air may be supplied to the outer cooling air supply pipe 40 through an external blower 42.
[0057] The outer cooling air supply pipe 40 may be annularly installed to surround around the outer periphery of the outlet pipe 14 of the plenum chamber 10. The outer cooling air supply pipe 40 may be disposed in a direction perpendicular to the outlet pipe 14 of the plenum chamber 10, and an outlet of the outer cooling air supply pipe 40 may be formed at a location approximately similar to an outlet of the outlet pipe 14 of the plenum chamber 10.
[0058] On the other hand, the plenum chamber 10 may further include an inner cooling air supply pipe 50 installed to extend through the interior of the plenum chamber 10 to the outlet pipe 14 of the plenum chamber 10. The inner cooling air supply pipe 50 may be inserted from one outer side of the plenum chamber 10 into the interior in the direction perpendicular to the longitudinal direction of the plenum chamber 10, and may be bent within the plenum chamber 10 to extend in the longitudinal direction of the plenum chamber 10. The outlet of the inner cooling air supply pipe 50 may be formed at a location approximately similar to the outlet of the outlet pipe 14 of the plenum chamber 10 and the outlet of the outer cooling air supply pipe 40.
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[0060] Referring to
[0061] A blower 32 may be installed in the combustion air supply pipe 30 to introduce air for combustion from the outside and deliver the introduced air to the plenum chamber 10. In addition, the blower 42 is installed in the outer cooling air supply pipe 40 to introduce outer cooling air to cool the premixed gas discharged from the plenum chamber 10. In addition, a blower 52 is installed in the inner cooling air supply pipe to introduce outer cooling air to cool the premixed gas generated within the plenum chamber 10.
[0062] The outlet of the outlet pipe 14 of the plenum chamber 10, the outlet of the outer cooling air supply pipe 40, and the outlet of the inner cooling air supply pipe 50 may be formed at approximately similar locations, at which an igniter 7 is installed to generate a spark by operation of an ignition coil 6 and hydrogen discharged through the metering valve 5. The spark reacts with the premixed gas discharged from the outlet pipe 14 of the plenum chamber 10 to form the hydrogen burner flame. The flame is then discharged to the outside through the combustion chamber 100.
[0063]
[0064] Referring to
[0065] Furthermore, when the plenum chamber 10 is provided, and the length-to-radius ratio (AR) of the plenum chamber 10 is 6.8, the safe operating region is measured to be from about 180 C. to about 540 C., and the widest range of safe operating region may be secured, indicating that the flow stability is excellent. On the other hand, when the length-to-radius ratio (AR) of the plenum chamber 10 is about 12.9, the safe operating region is measured as a large range, but there is a risk of flash back at low load, and the size of the burner is enlarged, which limits installation.
[0066] On the other hand, when a swirl-shaped flow path is formed inside the plenum chamber 10, the gas mixing performance may be excellent, but the flow stability may be difficult to secure due to the narrow safe operating region, and it is not easy to manufacture the shape inside the plenum chamber 10.
[0067] Thus, the length-to-radius ratio (AR) of the plenum chamber 10 of the low NOx premixed hydrogen burner according to the embodiment of the present invention may be set to about 6.7 to about 6.9.
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[0069] Referring to
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[0071] Referring to
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[0073] Referring to
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[0075] As shown in
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[0077] As shown in
[0078] The inner cooling air from the outlet of the inner cooling air supply pipe 50 may directly cool the combustion gas in the high temperature spot of the flame zone. The inner cooling air may efficiently cool with a small flow rate compared to cooling by outer cooling air discharged from the outlet of the outer cooling air supply pipe 40. When the inner cooling air flow rate is too large, the premixed flame may become unstable, so a proper supply flow rate distribution with the outer cooling air flow rate is required.
[0079] Meanwhile, the flow velocity and pressure of the inner cooling air in the inner cooling air supply pipe 50 may be formed to be greater than the flow velocity and pressure of the premixed gas at the full load of the hydrogen burner. Otherwise, the inner cooling air may mix with the premixed gas, resulting in degradation of cooling performance.
[0080] Referring to
[0081] Additionally, the end of the outlet of the inner cooling air supply pipe 50 may also be formed in the shape of a diffuser.
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[0083] Referring to
[0084] Referring to
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[0086] Referring to
[0087] Referring to
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[0089] Referring to
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[0091] As shown in
[0092] The inner cooling air supply pipe 50 may be formed as the plurality of branch pipes 52, 54, and 56 within the outlet pipe 14 of the plenum chamber 10, so that more effective cooling of the premixed gas within the outlet pipe 14 of the plenum chamber 10 is possible.
[0093] Thus, according to the embodiment of the present invention, it may be possible to improve the mixing performance of the pre-mixture gas, and it is possible to achieve stable combustion by increasing the range of stable combustion, by stabilizing the internal flow and forming a forced vortex within the plenum chamber that generates premixed gas in which hydrogen and combustion air are mixed.
[0094] In addition, it may be possible to reduce the flame hot spot and flame length by supplying outer cooling air and inner cooling air through pipes installed around the plenum chamber to cool the premixed flame.
[0095] Further, it may be possible to reduce the exposure time of high-temperature areas, thereby reducing the amount of NOx generated.
[0096] While this invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. On the contrary, it is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
TABLE-US-00001 <Description of symbols> 2: Hydrogen tank 3: Regulator 4: Hydrogen flow control valve 5: Metering valve 6: Ignition coil 7: Igniter 10, 18: Plenum chamber 12: Inlet pipe 14: Outlet pipe 20: Hydrogen supply pipe 30: Combust air supply pipe 32, 42, 52: Blower 40: Outer cooling air supply pipe 44: Conduit 46: Reducer 50: Inner cooling air supply pipe 52, 54, 56: Branch pipe 100: Combustion chamber