SEMICONDUCTOR APPARATUS AND SEMICONDUCTOR DEVICE, AND METHOD OF PRODUCING THE SAME
20230123602 · 2023-04-20
Inventors
Cpc classification
H01L31/0203
ELECTRICITY
G02B6/1228
PHYSICS
H01L31/02325
ELECTRICITY
International classification
Abstract
A semiconductor device comprising a wafer with a preferably single-piece semiconductor substrate, in particular silicon substrate, and at least one integrated electronic component extending in and/or on the semiconductor substrate, the wafer having a front-end-of-line and a back-end-of-line lying there above, the front-end-of-line comprising the integrated electronic component or at least one of the integrated electronic components, and a photonic platform fabricated on the side of the wafer facing away from the front-end-of-line, which photonic platform comprises at least one waveguide and at least one electro-optical device, in particular at least one photodetector and/or at least one electro-optical modulator, wherein the electro-optical device or at least one of the electro-optical devices of the photonic platform is connected to the integrated electronic component or at least one of the integrated electronic components of the wafer.
Claims
1. Semiconductor device comprising a wafer (1) with a preferably single-piece semiconductor substrate (2), in particular silicon substrate, and at least one integrated electronic component (3) extending in and/or on the semiconductor substrate (2), the wafer (1) having a front-end-of-line (5) and a back-end-of-line (6) lying there above, the front-end-of-line (5) comprising the integrated electronic component or at least one of the integrated electronic components (3), and a photonic platform (8) fabricated on the side (9) of the wafer (1) facing away from the front-end-of-line (5), which photonic platform (8) comprises at least one waveguide (12) and at least one electro-optical device (15), in particular at least one photodetector and/or at least one electro-optical modulator, wherein the electro-optical device (15) or at least one of the electro-optical devices (15) of the photonic platform (8) is connected to the integrated electronic component (3) or at least one of the integrated electronic components (3) of the wafer (1).
2. Semiconductor device according to claim 1, wherein the back-end-of-line (6) of the wafer (1) and the photonic platform (8) comprise interconnection elements (7) through which the integrated electronic component (3) or at least one of the integrated electronic components (3) of the wafer (1) is connected to the electro-optical device (15) or at least one of the electro-optical devices (15) of the photonic platform (8).
3. Semiconductor device according to claim 1, wherein the photonic platform (8) comprises material deposited on the side (9) of the wafer (1) facing away from the front-end-of-line (5).
4. Semiconductor device according to claim 1, wherein the photonic platform (8) comprises a planarization coat (10) of a dielectric material fabricated in particular on the side (9) of the wafer (1) facing away from the front-end-of-line (5), and preferably the waveguide or at least one of the waveguides is fabricated on the side (11) of the planarization coat (12) facing away from the wafer (1).
5. Semiconductor device according to claim 3, wherein the planarization coat (10) is a coat formed by deposition, in particular chemical vapor deposition, preferably low-pressure chemical vapor deposition and/or plasma-assisted chemical vapor deposition, and/or by physical vapor deposition and/or atomic layer deposition of at least one coating material on the side (9) of the wafer (1) facing away from the front-end-of-line (5) and preferably subsequent processing of the deposited material on the side (11) facing away from the wafer (1) by means of chemical-mechanical polishing and/or by means of resist planarization, and/or wherein the planarization coat (10) is characterized on its side (11) facing away from the wafer (1) by a roughness of less than 2.0 nm RMS, preferably less than 1.0 nm RMS, particularly preferably less than 0.3 nm RMS, and/or wherein the planarization coat (10) comprises or consists of spin-on-glass and/or at least one polymer and/or at least one oxide, in particular silicon dioxide, and/or at least one nitride.
6. Semiconductor device according to claim 3, wherein the photonic platform (8) comprises at least one further planarization coat (13), the further planarization coat (13) or at least one of the further planarization coats (13) preferably being made of the same material as the planarization coat (10).
7. Semiconductor device according to claim 6, wherein the further planarization coat (13) or at least one of the further planarization coats (13) is formed by deposition, in particular chemical vapor deposition, preferably low-pressure chemical vapor deposition and/or plasma-assisted chemical vapor deposition, and/or by physical vapor deposition and/or atomic layer deposition of at least one coating material on the side (9) of the wafer (1) facing away from the front-end-of-line (5) and preferably subsequent processing of the deposited material on the side (14) facing away from the wafer (1) by means of chemical-mechanical polishing and/or by means of resist planarization, and/or wherein the further planarization coat (13) or at least one of the further planarization coats (13) is characterized on its side (14) facing away from the wafer (1) by a roughness of less than 2.0 nm RMS, preferably less than 1.0 nm RMS, particularly preferably less than 0.3 nm RMS, and/or wherein the further planarization coat (13) or at least one of the further planarization coats (13) comprises or consists of spin-on-glass and/or at least one polymer and/or at least one oxide, in particular silicon dioxide, and/or at least one nitride.
8. Semiconductor device according to claim 1, wherein the at least one waveguide (12) comprises or consists of titanium dioxide and/or aluminium nitride and/or tantalum pentoxide and/or silicon nitride and/or aluminium oxide and/or silicon oxynitride and/or lithium niobate and/or silicon, in particular polysilicon, and/or indium phosphite and/or gallium arsenide and/or indium gallium arsenide and/or aluminium gallium arsenide and/or at least one dichalcogenide, in particular two-dimensional transition metal dichalcogenide, and/or chalcogenide glass and/or resin or resin-containing materials, in particular SU8, and/or polymers or polymer-containing materials, in particular OrmoComp.
9. Semiconductor device according to claim 1, wherein the photonic platform (8) comprises a plurality of waveguides (12), preferably at least two waveguides (12) extending at least in sections one above the other.
10. Semiconductor device according to claim 1, wherein the semiconductor device, in particular the photonic platform (8) comprises at least one coupling device (20) associated with at least one of the waveguides (12), the at least one coupling device (32) preferably serving to couple electromagnetic radiation into the at least one associated waveguide (12), and/or to couple electromagnetic radiation out of the at least one associated waveguide (12).
11. Semiconductor device according to claim 1, wherein the electro-optical device (15) or at least one of the electro-optical devices (15) comprises at least one active element (16, 16a, 16b) comprising or consisting of at least one material, which absorbs electromagnetic radiation of at least one wavelength and generates an electrical photosignal as a result of the absorption and/or whose refractive index changes as a function of a voltage and/or the presence of a charge and/or an electric field.
12. Semiconductor device according to claim 11, wherein the electro-optical device (15) or at least one of the electro-optical devices is provided by a modulator (15) comprising an active element (16a) having or consisting of at least one material, whose refractive index changes as a function of a voltage and/or the presence of charge and/or an electric field, in particular graphene and/or at least one dichalcogenide, in particular two-dimensional transition dichalcogenide, and/or heterostructures of two-dimensional materials and/or germanium and/or lithium niobate and/or at least one electro-optical polymer and/or silicon and/or at least one compound semiconductor, in particular at least one III-V semiconductor and/or at least one II-VI semiconductor, and a further active element (16b) comprising or consisting of at least one material, whose refractive index changes as a function of a voltage and/or the presence of charge and/or an electric field, in particular graphene and/or at least one dichalcogenide, in particular two-dimensional transition dichalcogenide, and/or heterostructures of two-dimensional materials and/or germanium and/or lithium niobate and/or at least one electro-optical polymer and/or silicon and/or at least one compound semiconductor, in particular at least one III-V semiconductor and/or at least one II-VI semiconductor, or an electrode, wherein the two active elements (16a, 16b) or the active element and the electrode are preferably spaced apart from one another and/or are arranged offset from one another in such a way that they lie one above the other in sections.
13. Semiconductor device according to claim 1, wherein the electro-optical device (15) or at least one of the electro-optical devices is given by a photodetector (15) comprising one, preferably exactly one active element (16) consisting of or comprising at least one material which absorbs electromagnetic radiation of at least one wavelength and generates an electrical photosignal as a result of the absorption, in particular graphene and/or at least one dichalcogenide, in particular two-dimensional transition dichalcogenide, and/or heterostructures of two-dimensional materials and/or germanium and/or silicon and/or at least one compound semiconductor, in particular at least one III-V semiconductor and/or at least one II-VI semiconductor.
14. Semiconductor device according to claim 11, wherein, on or above the active element or at least one of the active elements (16, 16a, 16b), at least one plasmonic structure (29) consisting of or comprising a plasmonically active material, preferably gold and/or silver and/or aluminium and/or copper, is provided, the plasmonic structure (29) preferably comprising at least one pair of plasmonic elements (30) arranged next to one another and consisting of or comprising the plasmonically active material, which plasmonic elements (30) are preferably characterized by a section tapering in the direction of the respective other plasmonic element (30).
15. Semiconductor device according to claim 13, wherein on at least one side of the active element or at least one active element (16, 16a, 16b) a waveguide (12) is provided with an end section (31) tapering in the direction of the active element and preferably ending in a tip, wherein the tapering end section (31) preferably extends up to the active element or the at least one active element (16, 16a, 16b), and/or wherein a contact element (19) is provided on each of two sides of the tapering section (31), which contact element (19) is connected to the active element or the at least one active element (16, 16a, 16b) and which contact element (19) has a section (19a) tapering in the opposite direction and lying next to the ta-pering end section (31) of the waveguide (12).
16. Semiconductor device according to claim 15, wherein a wave-guide (12) having an end section (31) tapering in the direction of the active element or the at least one active element (16, 16a, 16b) and preferably ending in a tip is provided on two sides of the active element or the at least one active element (16, 16a, 16b) in each case, wherein the respective tapering end section (31) preferably extends as far as the active element or the at least one active element (16, 16a, 16b), and/or wherein a contact element (19) is provided on each of two sides of the respective tapering section (31), which contact element (19) is connected to the active element or the at least one active element (16, 16a, 16b) and which contact element (19) has a section (19a) tapering in the opposite direction and lying next to the tapering end section (31) of the respective waveguide (12).
17. Method of manufacturing a semiconductor device, comprising the steps: a wafer (1) having a preferably single-piece semiconductor substrate (2), in particular silicon substrate, and at least one integrated electronic component (3) extending in and/or on the semiconductor substrate (2) is provided, the wafer (1) having a front-end-of-line (5) and a back-end-of-line (6) lying there above, wherein the front-end-of-line (5) comprises the integrated electronic component (3) or at least one of the integrated electronic components (3), a photonic platform (8) is fabricated on the side (9) of the wafer (1) facing away from the front-end-of-line (5), the photonic platform (8) comprising at least one waveguide (12) and at least one electro-optical device (15), in particular at least one photodetector and/or at least one electro-optical modulator.
18. Method according to claim 17, wherein the back-end-of-line (6) of the provided wafer (1) comprises interconnection elements (7) connected to the integrated electronic component (3) or at least one of the integrated electronic components (3) of the front-end-of-line (5) and, in the photonic platform (8), inter-connection elements (7) are fabricated which are connected, on the one hand, to the interconnection elements (7) of the back-end-of-line (6) and, on the other hand, to the electro-optical device (15) or at least one of the electro-optical devices (15).
19. Method according to claim 17, wherein the fabrication of the photonic platform (8) includes depositing material on the side (9) of the wafer (1) facing away from the front-end-of-line (5).
20. Method according to claim 17, wherein the fabrication of the photonic platform (8) includes fabricating a planarization coat (10) of a dielectric material in particular on the side (9) of the wafer (1) facing away from the front-end-of-line (5), and preferably the or at least one of the waveguides (12) is fabricated on the side (11) of the planarization coat (10) facing away from the wafer (1).
21. Method according to claim 20, wherein the fabrication of the planarization coat (10) includes that a coating material is applied, in particular deposited, to the side (9) of the wafer (1) and the coating material is at least on its side (11) facing away from the wafer (1) subsequently subjected to a planarization treatment, in particular chemically-mechanically polishing and/or resist-planarization, preferably in such a way that a roughness of the side of less than 2.0 nm, preferably less than 1.0 nm RMS, particularly preferably less than 0.3 nm RMS is obtained.
22. Method according to claim 20, wherein at least one further planarization coat (13) is preferably fabricated following the fabrication of the at least one waveguide (12), the fabrication of the further planarization coat (13) preferably including that a coating material is applied, in particular deposited, to the side (11) of the planarization coat (10) facing away from the wafer (1) and/or of the at least one waveguide (12) and the coating material is then, at least on its side (14) facing away from the wafer (1), subjected to a planarization treatment, in particular chemical-mechanical polishing and/or resist planarization, preferably in such a way that a roughness of the side of less than 2.0 nm, preferably less than 1.0 nm RMS, particularly preferably less than 0.3 nm RMS is obtained.
23. Method according to claim 20, wherein the fabrication of the planarization coat (10) and/or the further planarization coat (13) includes applying a further coating material to the treated side following the planarization treatment.
24. Method according to claim 20, wherein the fabrication of the at least one waveguide (12) includes applying a waveguide material in particular to the side (11) of the planarization coat (10) facing away from the wafer (5), preferably depositing or spinning or transferring it thereon, and then preferably carrying out a structuring of the applied waveguide material in particular by means of lithography and/or reactive ion etching.
25. Method according to claim 17, wherein the or at least one waveguide (12) at least one coupling device (32) is manufactured, which serves for coupling electromagnetic radiation into the at least one waveguide (12) and/or for coupling electromagnetic radiation out of the at least one waveguide (12).
26. Method of manufacturing at least one semiconductor apparatus (38), wherein a semiconductor device according to claim 1 is provided and fragmented.
27. A semiconductor apparatus (38) obtained by fragmenting a semiconductor device according to claim 1.
Description
[0158] In the Drawing Shows:
[0159]
[0160]
[0161]
[0162]
[0163]
[0164]
[0165]
[0166]
[0167]
[0168]
[0169]
[0170]
[0171]
[0172]
[0173]
[0174]
[0175]
[0176]
[0177]
[0178]
[0179]
[0180]
[0181]
[0182]
[0183]
[0184]
[0185] In the figures, the same components or elements are marked with the same reference signs.
[0186]
[0187] The wafer 1 is a component or device from which a plurality of chips can be obtained in a manner sufficiently known from the prior art by (wafer) dicing, which is also referred to in German as “Wafer-Zerkleinern”. The dicing or fragmenting can be performed, for example, by (laser) cutting or sawing or scribing or breaking the wafer 1. Accordingly, a wafer comprises a plurality of regions, each of which forms a chip following dicing. These regions are referred to as chip regions 4.
[0188] In
[0189] The wafer 1 has a front-end-of-line (for short FEOL) 5, in which the plurality of integrated electronic components 3 are arranged, and an overlying back-end-of-line (for short BEOL) 6, in which or via which the integrated electronic components 3 of the front-end-of-line 5 are interconnected by means of different metal planes. The integrated electronic components 3 in the FEOL 5 and the associated interconnection in the BEOL 6 form integrated circuits of the wafer 1 in a sufficiently pre-known manner. A FEOL 5 is also sometimes referred to as a transistor front-end and a BEOL as a metal back-end. The metal planes comprise a plurality of interconnection elements 7, which are given in the present case by so-called VIAs, which is the abbreviation for Vertical Interconnect Access. The VIAs 7 are made of metal, for example copper, aluminium or tungsten.
[0190] The depicted semiconductor device 1 further comprises a photonic platform 8 which, as can clearly be seen in the sectional view according to
[0191] The wafer 1 is characterized by a diameter of 200 mm in the illustrated embodiment. This is also the diameter of the photonic platform 8 and the semiconductor device as a whole (cf.
[0192] As can be seen from
[0193] In the embodiment shown, the planarization coat 10 is a coat obtained by deposition of the corresponding coating material, here SiO.sub.2, on the side 9 of the wafer 1 facing away from the front-end-of-line 5 and subsequent planarization processing of the deposited material on the side 11 facing away from the wafer 1. The planarization coat 10 is characterized by a roughness of 0.2 nm RMS due to the processing on its side 11 facing away from the wafer 1, whereby this is to be understood as an example.
[0194] In the example shown, the planarization coat 10 extends over the entire side 9 of the wafer 1 facing away from the front-end-of-line 5. The material of the planarization coat 10 has been deposited over the entire surface of the side 9 of the wafer 1 facing away from the front-end-of-line 5. This is characterized by a diameter which at least substantially corresponds to that of the wafer 1.
[0195] The photonic platform 8 further comprises a plurality of waveguides 12 fabricated on the side 11 of the planarization coat 10 facing away from the wafer 1. Dielectrics, preferably titanium dioxide, which was also used in the illustrated embodiment, are particularly suitable as waveguide materials. Alternatively or additionally, waveguides 12 made of aluminium nitride and/or tantalum pentoxide and/or silicon nitride and/or aluminium oxide and/or silicon oxynitride and/or lithium niobate or also of semiconductors such as silicon, indium phosphide, gallium arsenide, indium gallium arsenide, aluminium gallium arsenide or dichalcogenides or chalcogenide glass or polymers such as SU8 or OrmoComp can be provided.
[0196] Typical dimensions of the waveguides 12 are a thickness in the range of 150 nm and 10 μm and in lateral extension, parallel to the wafer surface, widths between 100 nm and 10 μm. Purely by way of example, a thickness of 300 nm and a width of 1.1 μm may be mentioned. The specific dimensions of the waveguides 12 can vary. In particular, they vary in width depending on the function they perform.
[0197] In the present case, the photonic platform 8 also comprises a further planarization coat 13, which consists of the same material as the planarization coat 10, i.e. in the present case also of SiO.sub.2. The further planarization coat 13 is characterized on its side 14 facing away from the wafer 1 by a roughness corresponding to that of the planarization coat 10. It should be emphasized that the planarization coat 10 and the further planarization coat 13—as in the present case—can be characterized by the same material, the same extent and the same roughness on their sides 11 and 14, respectively, facing away from the wafer 1, but this is not necessary and is therefore not to be understood as restrictive.
[0198] The photonic platform 8 also comprises a plurality of electro-optical devices 15, which may in particular be photodetectors and/or modulators. In the illustrated embodiment, the photonic platform 8 comprises both a plurality of photodetectors 15 and a plurality of modulators 15.
[0199]
[0200]
[0201]
[0202]
[0203] The photodetectors 15 according to
[0204] As a comparison shows, the arrangements shown in
[0205] If a waveguide 12 comprises more than one segment 12a, 12b, it can apply that all segments are made of the same material, as is the case here. However, this need not necessarily apply; the segments may also comprise different materials or consist of different materials.
[0206] In the examples shown in
[0207]
[0208] Thereby, the waveguide 12 of the example of
[0209] The example in
[0210] In particular in the case of an electro-optical device embodied as a photodetector 15, two gate electrodes can also be assigned to the active element 16. These are then preferably embodied and arranged in such a way that the charge carrier concentration in the active element, in this case graphene film 16, can be adjusted via them and thus, for example, a pn-junction can be obtained. The gate electrodes can, for example, be arranged above the graphene film 16 and electrically insulated from it via a dielectric coat.
[0211] The modulators 15 according to
[0212] The two graphene films 16a, 16b are arranged offset from each other such that they overlie or overlap (without touching) each other in sections. In the overlapping region, it further applies that the two graphene films 16a, 16b or the corresponding section thereof extend at least substantially parallel to each other. It should be noted that, alternatively to the modulator 15 comprising two active elements 16a, 16b, an electrode made of an electrically conductive material, for example copper or aluminium, may be provided instead of one of the active elements.
[0213] In the example shown in
[0214] In analogy to the various examples from
[0215] In the example of
[0216] Each of the active elements 16, 16a, 16b of all detectors 15 and modulators 15 of the photonic platform 8 are arranged relative to the respective waveguide 12 identifiable in the figures and associated with them in such a way that they are exposed, at least in sections, to the evanescent field of electromagnetic radiation guided by the respective waveguide 12. Preferably, at least a section of the respective active element 16, 16a, 16b extends at a distance less than or equal to 50 nm, preferably less than or equal to 30 nm from the respective waveguide 12. As can be seen, for example, in
[0217] Each of the electro-optical devices, specifically both each photodetector 15 and each modulator 15, in the illustrated embodiments is further electrically conductively connected to at least one of the integrated electronic components 3 of the front-end-of-line 5 of the respective wafer 1. As can be seen in the schematic sectional representations according to
[0218] Specifically, in the detectors 15, the respective graphene film 16 is electrically conductively connected at opposite end regions via contacts or contact elements 19 to the upper end of VIAs 7, which extend through the planarization coat 10 and possibly further coats or elements to the back-end-of-line 6 of the wafer 1. In the top view from
[0219] In the modulators 15, each of the two graphene films 16a, 16b is connected to a contact element 19 at one end region and to a VIA 7 thereabove.
[0220] The contacting of an active element, presently graphene film 16, 16a, 16b of an electro-optical device 15 with a contact element 19 can in principle be designed in different ways.
[0221] According to the option shown in
[0222] The example shown in
[0223] In the example shown in
[0224] In the embodiments according to
[0225] The example of
[0226] For all contacting examples, the graphene film 16 can be covered by the contact element 19 or a layer 19a to 19d thereof, so that the current passes in a vertical transition from the contact element 19 or a layer thereof into the graphene (top contact), or the graphene film 16 can also end at the edge of the contact element 19 or a layer 19a-19d thereof, so that the current passes laterally into the graphene film 16 (side contact). For example, the arrangement according to
[0227] A passivation coat 25 is preferably provided above each active element, i.e. preferably above each of the graphene films 16. This can only be seen in
[0228] In the present case, the passivation coat 25 is made of aluminium oxide. Alternatively or in addition thereto, such passivation coat 25 may also comprise or consist of dichalcogenides and/or dichalcogenide heterostructures and/or SiO.sub.2 and/or boron nitride. The passivation coat 25 passivates the active elements, in this case the graphene films, and at the same time serves as an etch stop layer, so that selective etching of the contact elements 19 for connection to the VIAs 7 is possible.
[0229] It should be noted that in the case of a modulator 15, the dielectric coat 17 provided between the two active elements 16a, 16b (cf.
[0230] Furthermore, it should be noted that even if in the examples according to
[0231] Embodiments of photodetectors 15 or modulators 15 with active elements without graphene are shown in
[0232] In this regard, the embodiment of
[0233]
[0234]
[0235]
[0236] The electro-optical device or at least one electro-optical device—both in the case of a modulator 15 and in the case of a detector 15—may further be designed or fabricated as such with plasmonic coupling.
[0237] Corresponding examples can be found—in each case in purely schematic view—in
[0238] In this regard,
[0239]
[0240]
[0241] The photonic platform 8 fabricated on the wafer 1 of a semiconductor device according to the invention will generally comprise a very large number of electro-optical devices 15, which may be given in particular by photodetectors and/or modulators. This is also the case in the illustrated embodiment. In particular, each section of the photonic platform 8 extending above a chip region 4 of the wafer 1 will already comprise a plurality of electro-optical devices 15 and a plurality of waveguides 12. For example, tens, hundreds, or even thousands of electro-optical devices 15 and/or waveguides 12 may be provided on each section of the photonic platform 8 extending above a chip region 4. The number can be selected in each case for the specific application.
[0242] In the illustrated embodiments of semiconductor devices according to the invention, all electro-optical devices 15 and waveguides 12 of the photonic platform 8 are structurally identical. In this respect, the conformity enables a particularly simple, rapid fabrication. It should be emphasized, however, that it is of course also possible for a semiconductor device according to the invention to comprise different ones of the examples shown in
[0243] In order to be able to realize arrangements with a further planarization coat 13 (cf. e.g.
[0244] The active element(s) 16, 16a, 16b of each electro-optical device may be electrically conductively connected to one or, in the case of the detectors, two contact elements 19 in any of the ways shown in
[0245] In
[0246] It may be that a coupling device 32 is or two coupling devices 32 are associated with several, possibly also to each of the waveguides 12 of the photonic platform 8. In particular, two coupling devices 32 have been or are associated with a waveguide 12 in the case where light is to be coupled in and out. However, it is also possible that only a possibly initial coupling is desired. Then one coupling device 32 can be sufficient.
[0247] The example of the side coupling device 32 shown in
[0248] As can be seen from the top view in
[0249] The coupling devices 32 lie in one plane with the respective waveguide 12, i.e. they are located on the side 11 of the planarization coat 10 facing away from the wafer 5.
[0250] The waveguides 12, which are shown only in sections in
[0251] In addition to the electro-optical devices 15, the photonic platform 8 may also include one or more optical devices. These may be, for example, one or more interferometers, such as Mach-Zehnder interferometers, and/or MMIs and/or directional couplers and/or ring resonators and/or polarization converters and/or splitters. The optical devices are typically formed by multiple sections of waveguides 12, which are then arranged accordingly. In particular, they constitute passive structures of waveguides 12 or of longitudinal waveguide sections. A section, in particular a section in the longitudinal direction, i.e. a longitudinal section of a waveguide 12, for example the waveguides 12 to be seen in
[0252] It is also possible for the photonic platform 8 to include one or more thermo-optical devices. For example, one such device includes a heating element and a longitudinal section of a waveguide 12, the heating element being arranged relative to the waveguide section such that it can heat the waveguide section. Heating the waveguide 12 by means of the heating element can change the refractive index of the waveguide 12 in the longitudinal section. This effect can be used, for example, for phase matching. A thermo-optical device may also be associated with or form part of an interferometer of the photonic platform. For example, a longitudinal section of the waveguide 12 seen in
[0253] The photonic platform 8 further comprises a passivation coat 37 which extends above the electro-optical devices 15 and preferably forms the upper finish of the photonic platform 8 and the semiconductor device (cf.
[0254] To obtain the semiconductor device shown in
[0255] Then, the photonic platform 8 is fabricated on the BEOL 6 of the wafer 1.
[0256] Specifically, in a second step S2, the planarization coat 10 is fabricated on the back-end-of-line 6 of the wafer 1. For this purpose, a coating material, in this case silicon dioxide (SiO.sub.2), is applied, which can be done for example by chemical vapor deposition, such as low-pressure chemical vapor deposition (LPCVD) or plasma-enhanced chemical vapor deposition (PECVD), or physical vapor deposition or also by spin-coating with spin-on-glass. In the present case, PECVD is used. After the coating material has been deposited, the side of the coating facing away from wafer 5 is subjected to a planarization treatment (step S3), in this case a resist planarization, whereby a side 11 facing away from wafer 5 is obtained with a roughness of 0.2 nm RMS.
[0257] Resist planarization includes a single or repeated spin-on-glass deposition and subsequent etching, in this case reactive ion etching (RIE). The spin-on-glass coat partially compensates for height differences, i.e. valleys of the topology have a higher coat thickness after spin-on-glass coating than adjacent elevations. If the entire spin-on-glass coat is etched after spin-on-glass coating, for example by RIE, the height difference has been reduced due to the planarizing effect of the spin-on-glass coat. By repetition, the height difference can be further reduced until the desired roughness is obtained.
[0258] It should be noted that a side 11 of the planarization coat 10 facing away from the wafer 5 of a corresponding low roughness can alternatively be obtained, for example, via chemical mechanical polishing (CMP).
[0259] In the next step S4, the waveguides are fabricated. For this purpose, waveguide material, in this case titanium dioxide (TiO.sub.2), is deposited, in particular over the entire surface 11 of the resulting planarization coat 10. As with the planarization coat, the material can be deposited by PVD or CVD, in particular PECVD or LPCVD, or by spin-coating. An atomic layer deposition (ALD) can also be carried out or a transfer print process. In analogy to the planarization coat 10, LPCVD is used. Lithography and structuring, in particular by means of reactive ion etching (RIE), are carried out to obtain the individual waveguides 12.
[0260] To obtain the strip waveguides 12 (see, for example,
[0261] The coupling devices 32 including their waveguide ends 34, 35 belong (cf.
[0262] Grating couplers 32 with grating structures 36 can be lithographically defined and dry chemically structured.
[0263] For side coupling elements (mode converters) 33, dielectrics and/or semiconductors and/or resins and/or polymers are deposited in one or more layers and structured by means of lithography or/and RIE.
[0264] In a next step S5, the further planarization coat 13 is fabricated on the waveguides 12 and the side 11 of the planarization coat 10. In the present case, this is obtained in a completely analogous manner to the planarization coat 10 by deposition using PECVD and resist planarization. As a result of the resist planarization, the cross-section of the further planarization coat 13 above the waveguide 12 is trapezoidal (see
[0265] Also with regard to the further planarization coat 13, it applies that alternatively to LPCVD and CMP, other of the above-mentioned processes can be used and another planarization treatment, such as CMP, and/or further planarization is possible, as described above for the planarization coat 10. If CMP is used, a flat surface is generally obtained, i.e., there is then no trapezoidal section above the waveguide 12 as seen in
[0266] The planarization coat 10 and further planarization coat 13 can comprise one or more cover layers which are preferably provided on the surface subjected to the planarization treatment and which can be, for example, dichalcogenide layers or dichalcogenide heterostructures or also boron nitride layers. These materials are preferably deposited or transferred without the need for further chemical-mechanical polishing or further resist planarization, although it is not excluded that this is repeated again.
[0267] For the sake of completeness, it should be noted that in the event that a semiconductor device according to the invention is also to have regions without a further planarization coat 13, for example also regions in which the structure corresponds to that according to
[0268] In step S6, the VIAs 7 are fabricated through the planarization coat 10 and the further planarization coat 13. In principle, this can be done in any way known from the prior art. In particular, the regions in which these are to extend are first defined preferably by lithography and dry-chemically etched by means of RIE. Then metallization is carried out and the metallized surface is structured, for example by means of CMP (Damascene process) or by means of lithography and RIE. It is possible both that the VIAs 7 are fabricated after completion of the further planarization coat 13 through both planarization coats 10, 13 or also that after completion of the first coat 10 sections of the VIAs 7 are fabricated through the first planarization coat 10 and after completion of the second planarization coat 13 sections of the VIAs 7 are fabricated through the second coat 13.
[0269] Subsequently, the electro-optical devices 15 are fabricated.
[0270] For this purpose, in step S7 the respective active elements of the detectors given by the graphene film 16 are provided on the side 14 of the further planarization coat 13 facing away from the wafer 5, for example deposited on the side 14, and then in step S8 the contact elements 19 (single or multilayer) are obtained.
[0271] The deposition of the graphene films 16 can, for example, be carried out via a transfer process as described in more detail above. Then, in particular, a graphene film fabricated on a separate substrate or a separate metal foil or a separate germanium wafer is transferred to the further planarization coat 13 in each case. It is also possible that the graphene films are fabricated directly on the further planarization coat 13. This may include, for example, material deposition.
[0272] If a transfer process is used, it is possible that the passivation coat 25 is already provided on the side of the respective graphene film 16 facing away from the wafer 5, that this layer has been deposited thereon, for example, and is then transferred with it. Alternatively, the passivation coat 25 can also be deposited after transferring or fabricating the graphene film(s) 16.
[0273] It is also possible that first a full-area graphene film and/or a full-area passivation coat is fabricated on the further planarization coat 13, which extend over the entire surface of the further planarization coat 13. In this case, further structuring is then carried out, in particular by lithography and RIE, in order to obtain the individual graphene films 16 as active elements of a plurality of electro-optical devices 16.
[0274] The contact elements 19 or their layers 19a to 19d are then fabricated, preferably by depositing one (
[0275] In the manner described with the manufacturing sequence of first the graphene films 16 and then contact elements 19, contacting can be achieved as schematically shown in
[0276] For the contacting variants shown in
[0277] In a second to last step S9, the upper passivation 37 is deposited, preferably of Al.sub.2O.sub.3 and SiO.sub.2. In this passivation, openings, in particular to contact elements, are then suitably fabricated by means of lithography and RIE (step S10). Preferably, openings to contact elements, which serve to connect the photonics and/or electronics to the outside, are fabricated.
[0278] By the steps described above, a semiconductor device comprising strip waveguides 12 and electro-optical devices 15 as shown in
[0279] If a semiconductor device is to be obtained which exclusively—or also additionally—has regions which are constructed as shown in
[0280] To obtain the structure according to
[0281] To obtain the example shown in
[0282] To obtain the arrangement shown in
[0283] Also for fabricating a semiconductor device according to the invention, which comprises one or more modulators 15 as electro-optical devices, the procedure is partly different from that described above in connection with
[0284] For the example according to
[0285] However, the fabrication of the respective modulator(s) 15 then comprises first providing the one, lower graphene film 16a as one of the two active elements on the further planarization coat 13 and producing only one contact element 19 at its one end region pointing to the left in
[0286] Subsequently, the dielectric coat 17 is provided, for example by deposition preferably of aluminium oxide. It is also possible that the dielectric coat 17 is provided by a transfer process.
[0287] The second, upper graphene film 16b is then fabricated, and the second contact element 19 is fabricated at its end region pointing to the right in
[0288] Then, steps S8 and S9 described above can follow to obtain the upper passivation 37 and the openings therein.
[0289] For the structure according to
[0290] Then, on the side 11 of the planarization coat 10 facing away from the wafer 5, the segment 12d, i.e. the waveguide base, is fabricated by depositing an optically transparent, preferably dielectric coat or semiconductor and structuring it by means of lithography and RIE. In the present case, TiO.sub.2 is deposited.
[0291] On the side of the waveguide base 12d facing away from the wafer 5, the lower graphene film 16a and then the contact element 19 belonging to it are fabricated, on top of this the waveguide segment 12c, above this the upper graphene film 16b with associated contact element 19, on top of this the waveguide segment 12b and on top of this the waveguide segment 12a, which is characterized by a significantly smaller width than the other segments 12b, 12c, 12d. The material for the waveguide segment 12b can be fabricated, for example, by means of ALD or by a chalcogenide coat obtained by CVD or transfer and ALD, and/or by a coat of dielectric or semiconducting material fabricated by means of PVD and structured by lithography and RIE. Subsequently, segment 12a is provided, wherein, by means of ALD and/or PVD and/or PECVD and/or LPCVD, a dielectric or semiconducting material and/or a dichalcogenide coat obtained by CVD or transfer is provided and structured using lithography and RIE.
[0292] The graphene films 16a, 16b and contact elements 19 can be fabricated in the same manner as described above in connection with
[0293] In this example, the upper graphene film 16 extends within the waveguide 12.
[0294] Finally, steps S9 and S10 can be performed, again to obtain the passivation coat 37 and openings therein.
[0295] In order to obtain the arrangement according to
[0296] To obtain the arrangement according to
[0297] For the modulator 15 shown in
[0298] For
[0299] To obtain the modulator 15 according to
[0300] Finally, in all of the examples of
[0301] As can be seen from the above, the photonic platform 8 is fabricated directly on the BEOL 6 of the wafer 1. It can also be said to be monolithically fabricated on wafer 1, or to be a monolithic platform 8. In particular, the coats 10, 13, 37 and the waveguides 12 are fabricated directly on the wafer 1 by respectively depositing appropriate material on the BEOL 6 of the wafer 1, or on coats already fabricated thereon. There is no separate fabrication of the coats 10, 13, 37 or waveguides 12 and subsequent connection by bonding.
[0302] It should be noted that the above-described methods for manufacturing semiconductor devices according to the invention are embodiments of the method according to the invention.
[0303] After completion of a semiconductor device according to the invention, a plurality of chips with integrated photonics can be obtained from it in a simple and fast way, specifically by mere dicing, in other words fragmenting.
[0304] In the semiconductor device shown in
[0305]
[0306] It should be noted that in this highly simplified illustration, only the two superimposed regions defined by the chip 39 and photonics 40 are indicated, but not coats and components thereof.
[0307] The chip 39 comprises, inter alia, a plurality of integrated electronic components 3, such as transistors and/or capacitors and/or resistors, which may be, for example, parts of a processor of the chip 39, and the section 40 of the photonic platform 8 comprises, inter alia, a plurality of electro-optical devices 15, such as may be taken in particular from
[0308] The semiconductor apparatuses 38 obtained by dicing a semiconductor device according to the invention, each of which represents a bare chip with monolithically integrated photonics, can then be inserted into packages, as is known from conventional bare chips, and used for further applications.
[0309] The photonic platform section 40 may be used, for example, to convert electrical signals from the integrated electrical components of the chip 39 into optical signals so that, for example, communication with other chips and/or other integrated electronic components 4 of the apparatus 38 may be accomplished by optical means. For this purpose, for example, light may be modulated by a modulator 15 coupled to an integrated electronic component, such as transistor 4, and the modulated light signal may be received, for example, by a photodetector 15 coupled to another integrated electronic component, such as transistor 4 of the same or a different chip.