Dispensing container
09579670 ยท 2017-02-28
Assignee
Inventors
- Tsuyoshi Sasaki (Tokyo, JP)
- Takefumi Kuriyama (Tokyo, JP)
- Shigeo Iizuka (Tokyo, JP)
- Hiroshi Mizushima (Tokyo, JP)
Cpc classification
B05B11/0032
PERFORMING OPERATIONS; TRANSPORTING
B65D1/323
PERFORMING OPERATIONS; TRANSPORTING
B05B11/0029
PERFORMING OPERATIONS; TRANSPORTING
B05B7/0037
PERFORMING OPERATIONS; TRANSPORTING
International classification
B67D7/76
PERFORMING OPERATIONS; TRANSPORTING
B05B7/00
PERFORMING OPERATIONS; TRANSPORTING
B05B11/04
PERFORMING OPERATIONS; TRANSPORTING
B65D51/16
PERFORMING OPERATIONS; TRANSPORTING
B05B11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A dispensing container that dispenses a liquid contained therein in foam includes: a container body storing therein a liquid; and a base cap mounted to a mouth of the container body. The container body is flexible so that a squeeze operation may be performed on the container body. The base cap is provided, on a top wall, with a nozzle forming a tubular passage communicating with a front end orifice. The nozzle is provided with a foaming mechanism for the liquid at an upstream end portion and with a through-hole in a predetermined position on a circumferential wall of the nozzle that is downstream of the foaming mechanism. The through-hole is provided with a check valve, and the front end orifice communicates with an inside of the container body through the through-hole.
Claims
1. A dispensing container that dispenses as foam a liquid containable therein, comprising: a container body including a flexible trunk configured to store therein the containable liquid; and a base cap mounted to a mouth of the container body, wherein: at a top wall of the base cap is provided a nozzle that forms a tubular passage communicating with a front end orifice, the nozzle (i) having a vertical portion that extends in an axis direction of the container body, (ii) having a horizontal portion that extends in a lateral direction of the container body, and (iii) being bent from the axis direction to the lateral direction and toward the front end orifice, an upstream end portion of the nozzle is provided with a foaming mechanism for the liquid, a through-hole is provided at a rearmost end wall of the vertical portion of the nozzle that is downstream of the foaming mechanism, the through-hole is provided with a check valve, and the front end orifice communicates with an inside of the container body through the through-hole.
2. The dispensing container of claim 1, wherein: the foaming mechanism is constituted by a junction space and a foaming member that are provided in the upstream end portion of the nozzle, and the foaming member is disposed downstream of the junction space.
3. The dispensing container of claim 2, wherein: a tubular cylinder is engagedly assembled and fixed to the upstream end portion of the nozzle, and the foaming member is assembled and fixed in the tubular cylinder.
4. The dispensing container of claim 3, wherein, at a lower end portion of the tubular cylinder, (i) a suction tube for supplying the liquid to the junction space is suspendedly provided, and (ii) an inlet hole for supplying air to the junction space is provided.
5. The dispensing container of claim 3, wherein a ring-shaped valve body is contiguously provided around a circumferential wall of the tubular cylinder as an outer flange, the valve body serving as the check valve for the through-hole.
6. A dispensing container that dispenses as foam a liquid containable therein, comprising: a container body including a flexible trunk configured to store therein the containable liquid; and a base cap mounted to a mouth of the container body, wherein: at a top wall of the base cap is provided a nozzle that forms a tubular passage communicating with a front end orifice, the nozzle (i) having a vertical portion that extends in an axis direction of the container body, (ii) having a horizontal portion that extends in a lateral direction of the container body, and (iii) being bent from the axis direction to the lateral direction and toward the front end orifice, an upstream end portion of the nozzle is provided with a junction space and a foaming member that constitute a foaming mechanism for the liquid, the foaming member being disposed downstream of the junction space, a through-hole is provided at a lower end portion of a circumferential wall of an extended portion of the horizontal portion of the nozzle, the extended portion being downstream of the foaming mechanism and projecting from the vertical portion toward a direction opposite the front end orifice, the through-hole being provided with a check valve, and the front end orifice communicating with an inside of the container body through the through-hole, a tubular cylinder is engagedly assembled and fixed to the upstream end portion of the nozzle, the foaming member being assembled and fixed in the tubular cylinder, and a ring-shaped valve body is contiguously provided around a circumferential wall of the tubular cylinder as an outer flange, the valve body serving as the check valve for the through-hole.
7. The dispensing container of claim 1, wherein the rearmost end wall of the nozzle faces the front end orifice.
8. The dispensing container of claim 1, wherein the rearmost end wall and the front end orifice are on opposite sides of the foaming mechanism.
9. The dispensing container of claim 6, wherein the through-hole and the flout end orifice are on opposite sides of the foaming mechanism.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The present invention will be further described below with reference to the accompanying drawings, wherein:
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DESCRIPTION OF EMBODIMENTS
(43) Embodiments of the present invention will be described with reference to examples and the drawings.
(44)
(45) The dispensing container includes five members in total, i.e., a container body 1 configured by blow molding, a base cap 11 assembled and fixed to a mouth 2 of the container body 1, a cylinder 21 assembled and fixed to a lower end portion of the base cap 11, a foaming member 31 including a cylindrical body provided at un upper end thereof with a mesh, and a suction tube 32 called dip tube.
(46) In the present embodiment, the container body 1 is a bottle body made of a High Density Polyethylene (HDPE) resin and configured by blow molding. The container body 1 includes a cylindrical trunk 4 and the mouth 2 provided to stand from an upper end of the trunk via a shoulder. The trunk 4 is flexible in order to allow a squeeze operation thereon by hand and is capable of being elastically restored when pressure is released.
(47) The base cap 11 is an injection-molded member made of a Low Density Polyethylene (LDPE) resin, and the entire base cap 11 has a cylindrical shape with a top surface. The base cap 11 includes an outer wall 13 that is configured to be screw fastened onto the mouth 2 of the container body 1, and a sealing wall 14 that is provided inside the outer wall 13 to be engaged in the mouth 2.
(48) The base cap 11 also includes a top wall 12 in which an L-shaped nozzle 15 is provided. By the nozzle 15, a tubular passage P is formed. The tubular passage P extends to reach a front end orifice 16 for a foamed liquid FL that is later described.
(49) The L-shaped nozzle 15 herein includes a horizontal portion 15a extending horizontally and a vertical portion 15b extending vertically, i.e. in an axis direction of the container body 1.
(50) In the present embodiment, a through-hole 17 is formed in a position in a lower end portion of a circumferential wall in the horizontal portion 15a of the nozzle 15 that communicates with an inside of the container body 1.
(51) The cylinder 21 is an injection-molded member made of the LDPE resin and the entire cylinder 21 has a tubular shape. The cylinder 21 includes a fitting tubular piece 22 configured to be externally fitted to the vertical portion 15b that corresponds to an upstream end portion of the nozzle 15. An outer tubular piece 23 is further provided on an outer side of the fitting tubular piece 22 via a bottom wall 22a in an outer flange shape, and a ring-shaped thin valve body 24 is contiguously provided around an upper end of the outer tubular piece 23 as an outer flange. Around an inner circumferential wall of the fitting tubular piece 22, a locking ridge 28 is also provided for positioning of the foaming member 31 with respect to a vertical direction.
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(53) The five members described above are assembled and fixed in the following procedure, and an assembled state illustrated in
(54) In the assembled state as illustrated in
(55) Next, with reference to
(56) In
(57) The mixture of the liquid L and gas Ar passes through the foaming member 31, and accordingly, by the effect of the mesh disposed at the upper end of the foaming member 31, fine air bubbles are evenly generated in the liquid L, and a foamed liquid FL is formed. The foamed liquid FL flows along the tubular passage P (of
(58) The dispensing operation may be terminated by releasing the pressure applied by hand. By doing so, the circumferential wall of the trunk 4 is restored to the original shape by elastic restorative force in a direction indicated by arrow outlines with blanks inside in
(59) As a result of the restoration, the inside of the container is placed under reduced pressure, and due to the resulting suction back function, the sealing function of the valve body 24 with respect to the through-hole 17 is released, and outer air starts to flow into the inside of the container from the front end orifice 16 through the through-hole 17. At the same time, in accordance with the flow of outer air, the foamed liquid FL remaining in a region in the nozzle 15 that extends from the front end orifice 16 to the through-hole 17 is returned to the inside of the container through the through-hole 17.
(60) The aforementioned suction back function due to the through-hole 17 causes the remaining foamed liquid FL to flow backward to an area indicated by cross-hatching in
(61) Furthermore, since the foamed liquid FL flows backward at least from the through-hole 17 toward the upstream side as described above, the problem of liquid dripping or the like after use is sufficiently addressed.
(62) Note that a dimension and a position of the through-hole 17 may be appropriately determined in view of liquid property (e.g. viscosity of the liquid L, viscosity of the foamed liquid FL to be formed, and size of air bubbles), the problem such as solidification of the liquid L in the nozzle 15 after use, ease of providing the check valve, and the like.
(63)
(64) Although similar to the container illustrated in
(65) By providing the through-hole 17 in the rear end wall of the L-shaped nozzle 15, a larger portion of the foamed liquid FL remaining in the nozzle 15 is returned to the inside of the container. Eventually, as indicated by cross-hatching in
(66) The container illustrated in
(67) By providing the through-hole 17 as described above, similarly to the case of the container illustrated in
(68) Furthermore, compared to the container illustrated in
(69) Although the structures and advantageous effects of the present invention have been described in accordance with the embodiments, the present invention is not limited to the above embodiments.
(70) For example, although in the embodiments the container body is the blow-molded member made of a HDPE resin, a tube container may also be used, and other synthetic resins may be appropriately chosen in consideration of squeeze property, gas barrier property, chemical resistance, moldability, or the like. Furthermore, in order to have the container body exhibit excellent gas barrier property, it is possible to adopt a laminated structure including a resin layer made of, for example, an ethylene-vinyl alcohol resin as an inner layer, or to use an aluminum laminated tube body.
(71) Moreover, as for the other members, namely, the base cap and the foaming body, synthetic resins used may be appropriately chosen in consideration of moldability, sealing property, chemical resistance, or the like.
(72) Moreover, the positions of the check valve are not limited to those described in the above embodiments, and the positions may be appropriately determined in consideration of liquid property (e.g. the viscosity of the foamed liquid FL and the size of air bubbles), the problem such as solidification of the liquid L in the nozzle 15 after use, ease of providing the check valve, productivity associated with moldability and assembly, or the like.
(73) The foaming mechanism may also be configured in various manners.
(74) Next, Embodiments 4-6 of the present invention will be described in detail with reference to the drawings.
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(76) The dispensing container includes five members in total, i.e., the container body 1 configured by blow molding, the base cap 11 assembled and fixed to the mouth 2 of the container body 1, the check valve member 21a assembled and fixed to the lower end portion of the base cap 11, the foaming member 31 including a cylindrical body provided at the upper end thereof with the mesh, and the suction tube 32 called dip tube.
(77) In the present embodiments, the L-shaped nozzle 15 includes the horizontal portion 15a extending horizontally and a vertical portion 15c extending vertically, i.e. in the axis direction of the container body 1.
(78) In the present embodiment, the horizontal portion 15a of the nozzle 15 has a rectangular tubular shape, and the vertical portion 15c has a cylindrical shape. (Refer to
(79) As illustrated in
(80) The vertical portion 15c has a circumferential wall, and abutment pieces 18a are provided at three positions at equal central angles in an upper end portion of the circumferential wall. The abutment pieces 18a are provided for positioning of the check valve member 21a with respect to the vertical direction and are later described.
(81) The check valve member 21a is an injection-molded member made of the LDPE resin and has a shape illustrated in the perspective view in
(82) The disk-shaped check valve 24b includes a circular projection 24a (as illustrated in
(83) From the upper end edge of side portions in the circumferential wall of the base tubular piece 22b, a pair of left and right rectangular side-plate pieces 25a is provided to stand. By sandwiching side walls of the horizontal portion 15a of the nozzle 15 of the base cap 11 between upper end portions of the side-plate pieces 25a (as illustrated in
(84) Around an inner circumferential wall of the base tubular piece 22b, the locking ridge 28 is circumferentially provided for positioning of the foaming member 31 with respect to the vertical direction.
(85) Additionally, an inlet hole 26a, the suspended tubular piece 27, and the locking ridge 28 of the check valve member 21a have substantially the same structures as those of the inlet hole 26, the suspended tubular piece 27, and the locking ridge 28 of the cylinder 21 illustrated in
(86) Then, the five members described above are assembled and fixed in the following procedure, and the assembled state illustrated in
(87) In the assembled state as illustrated in
(88) Furthermore, the side walls of the horizontal portion 15a of the nozzle 15 of the base cap 11 are sandwiched between the upper end portions of the pair of side-plate pieces 25a extending from both side walls of the base tubular piece 22b. Moreover, the foaming member 31 is sandwiched between a lower end of the vertical portion 15c of the nozzle 15 and the locking ridge 28 to be firmly fixed.
(89) The junction space R, in which the liquid and air are joined and mixed, is also provided between the lower end of the foaming member 31 and the upper end of the suspended tubular piece 27. The junction space R and the foaming member 31 constitute the foaming mechanism K for turning the liquid L into the foamed liquid FL.
(90) Then, in
(91) The mixture of the liquid L and gas Ar passes through the foaming member 31, and accordingly, by the effect of the mesh disposed at the upper end of the foaming member 31, fine air bubbles are evenly generated in the liquid L, and the foamed liquid FL is formed. The foamed liquid FL flows along the tubular passage formed by the nozzle 15 as indicated by cross-hatching in the figure and is dispensed from the front end orifice 16.
(92) The dispensing operation may be terminated by releasing the pressure applied by hand. By doing so, the circumferential wall of the trunk 4 is restored to the original shape by elastic restorative force.
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(94) According to the suction back function exerted by the through-hole 17, outer air flows linearly from the front end orifice 16 toward the through-hole 17 and enters the inside of the container through the through-hole 17. Accordingly, in accordance with the flow of outer air, the foamed liquid FL is flowed backward to reach an area indicated by cross-hatching in
(95) It is also ensured that the foamed liquid FL remaining in the horizontal portion 15a, including at least a portion thereof near the front end orifice 16, is returned to the inside of the container body. As a result, the foamed liquid FL does not remain at least in the horizontal portion 15a, and the problem of liquid dripping or the like after use is sufficiently addressed.
(96) Next, with reference to
(97) The container according to the present embodiment has different structures with respect to how the check valve 24b is provided. Although similar to the container according to Embodiment 4 illustrated in
(98) The check valve 24b is displaceable rearward by elastic deformation of the pair of swing connection pieces 23b1 as indicated by a two-dot chain line of
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(100) The container according to the present embodiment illustrates a case where the through-hole 17 is provided in a lower position in the rear end wall 15bw of the nozzle 15 closer to an upper end of the foaming mechanism K (foaming member 31), compared with the containers according to Embodiments 4 and 5.
(101) In the present embodiment, since the through-hole 17 is provided in the lower position, as illustrated in
(102) On the other hand, in the check valve member 21a, as illustrated in
(103) In this embodiment, when the suction back function is exerted, the swing connection pieces 23b2 are deformed elastically, and the check valve 24b is displaced rearward in a direction indicated by an arrow outline with a blank inside in
(104) By thus providing the through-hole 17 in the upstream position close to the upper end of the foaming member 31, as illustrated by cross-hatching in
(105) Depending on a type of the liquid L, the air bubbles extinct at an early stage over time, and the foamed liquid FL turns into the original liquid L and flows back into the container body 1 through the foaming mechanism K. As a result, the amount of the foamed liquid FL and the liquid L remaining in the nozzle 15 may be reduced to substantially zero.
(106) Next, Embodiments 7-8 of the present invention will be described in detail with reference to the drawings.
(107)
(108) In
(109) Reference numeral 120 refers to the cylinder that is suspendedly held in the mouth 111 by a base cap that is later described. In the illustrated example, the cylinder 120 includes a cylinder body 121 having a bottomed cylindrical shape, and a cylindrical fitting portion 122 integrally connected to a bottom portion of the cylinder body 121. The fitting portion 122 is fitted with a suction tube p configured to suck the content stored in the filling space M in response to the trunk 112 being squeezed. In the bottom portion of the cylinder body 121, at least one hole (inlet hole 121a) passing through back and front of the bottom portion is provided radially outside the fitting portion 122. (In the illustrated example, four inlet holes 121a are provided at an equal interval in a circumferential direction.) In the illustrated example, an annular wall 121b is provided. The annular wall 121b is integrally connected to the cylinder body 121 and surrounds the inlet hole 121a. The annular wall 121b has a lower end which is partly suspended to form a contiguous tongue piece 121c in an integrally connected manner. With the above structure, a shielding wall 123, which is constituted by the annular wall 121b and the tongue piece 121c, covers the inlet hole 121a, with a bottom portion thereof being left open. Furthermore, in the illustrated example, there is provided a check valve 121d that is integrally connected to an upper portion of the cylinder body 121 on a side thereof provided with the tongue piece 121c for covering a through-hole that is later described. The cylinder 120 protrudes radially outward from the cylinder body 121 and includes a positioning rib 121e that has a rectangular shape in the example illustrated in
(110) In the mouth 111 of the container body 110, the base cap 130 is mounted. The base cap 130 includes a ring-shaped top wall 131 positioned in an upper portion of the mouth 111, and from an outer end edge of the top wall 131, an integrally connected outer wall 132 is suspended to surround an outer side of the mouth 111. The outer wall 132 has an inner surface provided with a screw portion 132a configured to engage with the screw portion 111a formed in the mouth 111. On the end edge of an inner side of the top wall 131, a sealing wall 133 is also provided to suspend along an inner surface of the mouth 111 and maintain liquid-tight sealing therebetween. Accordingly, the base cap 130 is detachably fixed and held while sealing the mouth 111. Note that, although in the drawing it is illustrated that the base cap 130 is fixed and held by screw, the base cap 130 may be fixed and held by undercut.
(111) The base cap 130 also includes an annular upper portion wall 134 standing from the end edge of the inner side of the top wall 131 and a ceiling wall 135 covering the top portion wall 134. Note that the base cap 130 includes a cylindrical nozzle 140 that is integrally connected to the top portion wall 134 and the ceiling wall 135 to extend laterally and that is provided at a front end thereof with a front end orifice 141 serving as an ejection orifice for the content. The base cap 130 also includes an inner tubular body 136 that is suspended from the ceiling wall 135 and that is integrally connected to a rear end of the nozzle 140. The inner tubular body 136 is inserted and fitted into the cylinder body 121, whereby the cylinder 120 is suspendedly held. Furthermore, as illustrated in
(112) By mounting the cylinder 120 to the base cap 130, a longitudinal junction space G and a lateral expulsion passage H communicating with the junction space G are formed thereinside. In this regard, the inner tubular body 136 connected to the rear end of the nozzle 140 is also provided with a through-hole 136c that lets the expulsion passage H communicate with the filling space M provided in the container body 110. The through-hole 136c is closed from outside of the inner tubular body 136 by the aforementioned check valve 121d.
(113) Inside the junction space G, a foaming member 150 is provided. In the illustrated example, the foaming member 150 is sandwiched between a ring-shaped stepped portion d provided inside the cylinder body 121 and the lower end of the inner tubular body 136. The foaming member 150 includes a ring 151 and a mesh 152 adhered to an end surface of the ring 151. The foaming member 150 is capable of foaming an air-containing content by passing the content through the foaming member 150. The number of the foaming members 150 to be provided and coarseness of the mesh 152 are appropriately changed in accordance with the type of the content.
(114) In the dispensing container configured as above, when the trunk 112 is squeezed, pressure is applied to the filling space M under the effect of the check valve 121d, and the content passes through the suction tube p and reaches the junction space G. Similarly, air under pressure also passes though the inlet hole 121a and reaches the junction space G. The content, which is turned into a desired foam by passing through the foaming member 150 together with air, is dispensed from the front end orifice 141 of the nozzle 140 through the expulsion passage H. Subsequently, when squeezing of the trunk 112 is released, the flexible trunk 112 is restored to the original shape. Consequently, the filling space M assumes the negative pressure, and as illustrated in
(115) Additionally, although the shielding wall 123 may be constituted by the annular wall 121b alone, it is preferable that the tongue piece 121c is provided at least on the side of the through-hole 136c as illustrated in the figures. In this case, the annular wall 121b may be omitted, and the tongue piece 121c may be directly connected to the cylinder body 121. With the above structure, the inlet hole 121a positioned on the side provided with the through-hole 136c, into which the remaining content might directly flow, is effectively covered by the shielding wall 123 having a smallest possible size. Furthermore, the shielding wall 123 and the check valve 121d may be provided as independent members separately from the cylinder 120.
(116)
(117) Meanwhile, the check valve 121d may have any shape as long as the check valve 121d is capable of closing through-hole 136c, and the shape of the check valve 121d is not limited to those illustrated in
(118) Next, Embodiment 9 of the present invention will be described in detail with reference to the drawings.
(119)
(120) In
(121) Reference numeral 220 refers to the cylinder that is suspendedly held in the mouth 211 by a base cap that is later described. In the illustrated example, the cylinder 220 includes a cylinder body 222 and a cylinder bottom body 223. The cylinder body 222 includes a flange 221 in an upper portion thereof. A lower end portion of the cylinder body 222 is inserted and fitted into the cylinder bottom body 223, and thus, the cylinder bottom body 223 serves as a bottom of the cylinder 220.
(122) The cylinder body 222 includes a tubular body 222a that includes a small-diameter lower portion, a large-diameter upper portion, and a stepped portion d connecting the lower portion and the upper portion. Inside of the tubular body 222a, a ring plate 222b extending radially inward is provided. Further inward of the ring plate 222b, a bar body 222c extending in an axis direction of the cylinder body 222 is also provided. The bar body 222c is held such that an upper portion of the bar body 222c is integrally connected to a connection piece 222d extending obliquely upward from the ring plate 222b. As illustrated in
(123) The flange 221, which is integrally connected to an upper portion of the tubular body 222a, includes an annular fitting wall 221a that stands upward and that is fitted and held to the base cap that is later described, at least one hole (outlet hole 221b) that passes through back and front of the flange 221, and an annular wall 221c that is provided around an end edge of the flange 221 and that extends downward in the example illustrated in
(124) The cylinder bottom body 223 includes a bottom portion 223a having a bottomed cylindrical shape that is inserted to a lower portion of the tubular body 222a to be fitted and held and that has an orifice in a middle portion thereof, a cylindrical fitting portion 223b that is suspended to surround the orifice of the bottom portion 223a, an inclined wall 223c that is integrally connected to an upper portion of the bottom portion 223a and that has a conical shape with a diameter increasing toward bottom, and a protrusion 223d that is integrally connected to a lower end of the inclined wall 223c and that is provided at an interval in the circumferential direction (in the illustrated example, four protrusions 223d are provided at an equal interval.) Moreover, the suction tube p, which is configured to suck the content stored in the filling space M in response to the trunk 212 being squeezed, is fitted and held to the fitting portion 223b.
(125) As illustrated in
(126) The cylinder 220 configured as above is capable of introducing the content stored in the filling space M to an inside thereof, based on a flow path of the content extending from the suction tube p through space between the ribs 223f to space between the connection pieces 222d in the stated order. On the other hand, air contained in the filling space M is introduced to the inside, based on a flow path of air extending from the inlet hole 224, through the cutout portion 222e, the outer groove portion 223g, and the upper groove portion 223h, to the space between the connection pieces 222d in the stated order.
(127) In the mouth 211 of the container body 210, a base cap 230 is mounted. The base cap 230 includes a dome-shaped top wall 231 covering the mouth 211, and the top wall 231 includes a ring wall 233 integrally connected to the top wall 231 via a stepped portion 232. The top wall 231 has an inner surface provided with a positioning rib 231a for positioning of a check valve to be assembled. The check valve is later described. An annular outer wall 234 is also provided radially outward of the ring wall 233. The outer wall 234 extends from an edge portion of the ring wall 233 and has an inner surface provided with a screw portion 234a configured to engage with the screw portion 211a formed in the mouth 211. As illustrated in
(128) The base cap 230 also includes a nozzle 236 that is integrally connected with the top wall 231 and that is slightly tilted upward toward a front end thereof, and an inner tubular portion 237 that is integrally connected with the top wall 231 and the nozzle 236 on a rear end side of the nozzle 236. By inserting and fitting the inner tubular portion 237 in the fitting wall 221a of the cylinder 220, the cylinder 220 is suspendedly held in the mouth 211. As a result, an annular passage K is defined between an outer surface wall of the cylinder 220 and the base cap 230 and between the outer surface wall of the cylinder 220 and the mouth 211. The annular passage K is covered by the top wall 231 on top thereof and communicates with the filling space M provided in the container body 210. The annular passage K is divided into an upper and a lower portion, and accordingly, the annular passage K is defined to have an upper annular passage Ka in the upper portion and a lower annular passage Kb in the lower portion. On the other hand, inner space defined by the cylinder body 222 and the cylinder bottom body 223 serves as the junction space G in which, in response to squeezing of the trunk 212, the content introduced through the aforementioned flow path of the content is mixed with air introduced through the aforementioned flow path of air to be foamed.
(129) In the junction space G, a foaming member 240 is disposed. In the illustrated example, one foaming member 240 is disposed both on the stepped portion d of the tubular body 222a and in the inner tubular portion 237 of the base cap 230. The foaming member 240 has substantially the same structure as that of the aforementioned foaming member 150.
(130) After passing through the foaming member 240 and being foamed, the content is delivered toward the nozzle 236. At this time, since the expulsion passage H communicating with the junction space G is formed inside the nozzle 236, the content is dispensed to the outside from an outlet of the expulsion passage H, that is, a front end orifice 236a of the nozzle 236. Furthermore, the inner tubular portion 237 of the base cap 230 is provided with a through-hole 238 that lets the expulsion passage H communicate with the annular passage K. In the annular passage K, a check valve 250 is positioned by a positioning rib 231a to be fitted to the fitting wall 221a and is held without compromising sealing performance. The check valve 250 includes a ring 251, and an elastically displaceable annular valve body 252 that is arranged outside the ring 251. The valve body 252 is in sealing contact with a lower surface of the stepped portion 232 of the base cap 230. With the above structure, air and the content introduced from the filling space M are not expelled from the through-hole 238, while outer air or the like is introduced into the filling space M through the through-hole 238.
(131) In the dispensing container configured as above, when the trunk 212 is squeezed, pressure is applied to the filling space M under the effect of the check valve 250, and the content follows the aforementioned flow path of the content and reaches the junction space G. Similarly, air under pressure also follows the aforementioned flow path of air and reaches the junction space G. The content, which is turned into a desired foam by passing through the foaming member 240 together with air, is dispensed from the front end orifice 236a of the nozzle 236 through the expulsion passage H. Subsequently, when squeezing of the trunk 212 is released, the flexible trunk 212 is restored to the original shape. Consequently, the filling space M assumes the negative pressure, and the foamed content remaining in the expulsion passage H passes through the through-hole 238 together with outer air, displaces the valve body 252 of the check valve 250 downward, and is introduced to the upper annular passage Ka. Here, the upper annular passage Ka serves as a storage space that is defined by the flange 221 and that temporality stores the remaining content introduced, and therefore, the remaining content being foamed is temporality retained in the storage space. Consequently, when passing through the outlet hole 221b, the remaining content is returned to the filling space M with reduced bubbles. As a result, the filling space M is prevented from being immediately filled with the bubbles of the remaining content, and the inlet hole 224 for air is less likely to be clogged up by the bubbles of the remaining content. Accordingly, the mixture ratio of the content and air is maintained to be the desired ratio, and the fine-textured foam is stably and continuously expelled.
(132) Moreover, as illustrated in
(133) Moreover, as illustrated in the figures, when the annular wall 221c is provided around the end edge of the flange 221 to be in elastic contact with the inner surface wall 235a of the base cap 230, it is ensured that the remaining content is prevented from leaking out from space between the flange 221 and the inner surface wall 235a. As a result, the remaining content is reliably introduced to the filling space M through the outlet hole 221b alone, and therefore, even when the content is dispensed successively, the desired foam is stably expelled. Additionally, the annular wall 221c may be configured to stand upward from the end edge of the flange 221 as illustrated in
(134) Moreover, the inclined wall 223c of the cylinder 220 is provided such that an outer surface of the inclined wall 223c is further away from the inlet hole 224 in a portion of the inclined wall 223c that is located further downward. As a result, it is ensured that the problem of the remaining content flowing directly into the inlet hole 224 after passing through the outlet hole 221b is prevented. Moreover, when the protrusion 223d is provided, the remaining content flowing down the outer surface of the inclined wall 223c is likely to drop from the protrusion 223d down to the filling space all together similarly to dew falling from an umbrella. As a result, clog up of the inlet hole 224 is further prevented.
(135) Next, Embodiment 11 of the present invention will be described in detail with reference to the drawings.
(136)
(137) In
(138) Reference numeral 320 refers to the base cap configured to close the filling space M provided in the container body 310. The base cap 320 includes a tubular body 321 that stands along an axis line of the container body 310 in the mouth 311, a ceiling wall 322 that extends radially outward from an axially middle portion of the tubular body 321 and that is integrally connected to the tubular body 321 via a stepped portion 322a, and a circumferential wall 323 suspended from an edge portion of the ceiling wall 322. The circumferential wall 323 includes an inner surface wall provided with a screw portion 323a in correspondence with a screw portion 311a, and the base cap 320 is detachably fixed and held to the mouth 311. Note that, although in the drawing it is illustrated that the base cap 320 is fixed and held by screw, the base cap 320 may be fixed and held by undercut.
(139) On an upper surface of the ceiling wall 322, an upper outer tube 324a is provided to surround the tubular body 321 with space therebetween, and on a lower surface of the ceiling wall 322, a lower outer tube 324b is also provided to surround the tubular body 321 with space therebetween. The upper outer tube 324a has an outer surface wall provided in an axially middle portion thereof with a protrusion t that protrudes radially outward. Moreover, the stepped portion 322a, where the tubular body 321 is connected to the ceiling wall 322, is provided with a plurality of opening holes 322b that are arranged at an interval in the circumferential direction. Thus, the annular passage K, connected through the opening hole 322b, is formed between the tubular body 321 and the upper outer tube 324a and between the tubular body 321 and the lower outer tube 324b. Note that the upper outer tube 324a and the lower outer tube 324b are collectively referred to as an outer tube 324.
(140) Moreover, inside the tubular body 321, there is provided an inner tube 325 that is away from an inner surface wall of the tubular body 321. The inner tube 325 is integrally connected to the tubular body 321 via a flange 325a that extends radially outward from a lower end of the inner tube 325. In a connecting portion between the tubular body 321 and the inner tube 325, a plurality of drain holes 325b is provided at an interval in the circumferential direction. In an axially middle portion of the inner tube 325, a top wall 325c is also provided.
(141) Reference numeral 330 refers to the cylinder connected to a lower end portion of the tubular body 321. The cylinder 330 includes a bottomed tubular portion 331 and an annular portion 332 that is integrally connected to an edge portion of the bottomed tubular portion 331 via a stepped portion. The annular portion 332 is fitted with the lower end portion of the tubular body 321, and the junction space G is defined inside thereof. The bottomed tubular portion 331 has a bottom surface provided with a bottom hole 331a that passes through back and front of the bottom surface. Below an edge portion of the bottom hole 331a, there is provided a cylindrical fitting portion 331b that is integrally connected to the bottomed tubular portion 331. Above the edge portion of the bottom hole 331a, a protrusion 331c is provided to protrude. Moreover, the suction tube 340, which is configured to suck the content stored in the filling space M in response to the trunk 312 being squeezed and to feed the sucked content to the junction space G, is fitted to the fitting portion 331b. Above the fitting portion 331b, a plurality of inlet holes 331d extending radially is provided at an interval in the circumferential direction. When the trunk 312 is squeezed, air contained in the filling space M is introduced to the junction space G.
(142) Note that a check valve 350 is provided inside the bottomed tubular portion 331. The check valve 350 includes a ring 351 and a valve portion 352 that is elastically supported in the ring 351. Around the valve portion 352, valve holes 353 passing through back and front are provided at an interval in the circumferential direction. Portions located between the valve holes 353 elastically connect the ring 351 with the valve portion 352, and accordingly, the valve portion 353 may be seated and detached. As illustrated in
(143) Above the check valve 350, a foaming member 360 is also provided. In the illustrated example, a total of two foaming members 360 are arranged in a vertically symmetrical manner. The foaming member 360 has substantially the same structure as that of the aforementioned foaming member 150.
(144) In an upper end portion of the tubular body 321, there is also provided a lateral-type nozzle including an ejection orifice 371 on a side portion thereof. The nozzle 370 includes an annular wall 372 that slidably abuts against the inner surface wall of the tubular body 321, and a partition wall 373 that extends radially outward from the annular wall 372 and that defines the expulsion passage H together with the annular wall 372. Radially outward of the annular wall 372, an annular circumferential wall 374 is also provided to surround the annular wall 372. The annular circumferential wall 374 slidably abuts against an inner surface wall of the upper outer tube 324a. The partition wall 373 is also provided with a through-hole 375 that lets the expulsion passage H communicate with the annular passage K. The nozzle 370 also includes a side wall 376 that is provided with a claw portion 376a at a lower end of an inner surface wall thereof. Note that liquid-tight abutment contact is established between the annular wall 372 and the tubular body 321 and between the annular circumferential wall 374 and the upper outer tube 324a, and accordingly, leakage of the content is prevented.
(145) In the lower portion of the annular passage K divided by the ceiling wall 322 of the base cap 320, a check valve 380 is provided. The check valve 380 includes a ring 381, and an elastically displaceable valve body 382 that is arranged outside the ring 381. In the illustrated example, the check valve 380 is arranged in the stepped portion 322a of the ceiling wall 322 and is held by an undercut portion provided in an outer surface wall of the tubular body 321 such that the check valve 380 is prevented from slipping off. As illustrated in
(146) In a lower end portion of the outer tube 324 (i.e. a lower end portion of the lower outer tube 324b), a partition wall 390 is provided. The partition wall 390 extends from the lower end portion to the cylinder 330, thereby defining the annular passage K. In the illustrated example, the partition wall 390 is secured between the inner surface wall of the outer tube 324 and an outer surface wall of the bottomed tubular portion 331 and is held and prevented from slipping off. The partition wall 390 is provided with an opening 391 passing through back and front of the partition wall 390, and the annular passage K communicates with the filling space M through the opening 391. Additionally, the partition wall 390 may be, for example, integrally connected to the cylinder 330, and thus formed cylinder 330 may be fitted in the outer tubular 324.
(147) The dispensing container configured as above maintains the nozzle 370 in a descending position illustrated in
(148) Subsequently, as illustrated in
(149) After the expulsion of the content, when squeezing of the trunk 312 is released, the flexible trunk 312 is restored to the original shape as illustrated in
(150) After the restoration of the trunk 312, the nozzle 370 is displaced to the descending position illustrated in
(151) When the opening 391 provided in the partition wall 390 is smaller in opening area than a the through-hole 375 having a smallest possible opening area, the size of the bubbles of the remaining content to be stored is reliably reduced. As a result, the fine-textured foam is even more stably expelled. Additionally, the through-hole 375 should not necessarily be provided in the partition wall 373 and may be provided in the annular wall 372. Furthermore, the opening area of the opening hole 322b may be reduced, and the size of the bubbles of the remaining content may be reduced by the opening hole 322b as well.
(152) When the annular passage K is provided around the expulsion passage H as illustrated in the figures, inner space is effectively used, and the aforementioned desired foam is stably expelled without enlarging a size of the container.
(153) Next, Embodiment 12 of the present invention will be described in detail with reference to the drawings.
(154)
(155) In
(156) Reference 420 refers to the cylinder that introduces the content and air to an inside thereof to be foamed. In the illustrated example, the cylinder 420 includes a lower cylinder portion 421 forming a bottom portion of the cylinder 420 and an upper cylinder portion 422 forming the trunk of the cylinder 420.
(157) The lower cylinder portion 421 includes a lower cylinder body 421a having a bottomed cylindrical shape, a hole 421b that is provided through a bottom portion of the lower cylinder body 421a, a fitting portion 421c that is provided in correspondence with the hole 421b and that is fitted with and holds the suction tube p configured to suck the content stored in the filling space M. An outer circumferential surface of an upper portion of the lower cylinder body 421a is provided with a groove 421d.
(158) The upper cylinder portion 422 includes a conical wall 422a that is tapered such that a diameter increases from top to bottom and that surrounds the lower cylinder portion 421, and a cylindrical upper cylinder body 422b that is integrally connected to an upper portion of the conical wall 422a. On an inner circumferential side of the upper cylinder body 422b, a cylindrical large-diameter portion 422c, an inclined portion 422d, and a cylindrical small-diameter portion 422e are also provided in an integrally connected manner and are connected to an inner surface of the upper cylinder body 422b via a connecting portion 422f. The cylindrical large-diameter portion 422c holds the lower cylinder portion 421 such that the lower cylinder portion 421 is fitted between the conical wall 422a and the large-diameter portion 422c. The inclined portion 422d has a diameter decreasing from the large-diameter portion 422c toward top. The small-diameter portion 422e stands above the inclined portion 422d. The large-diameter portion 422c and the connecting portion 422f are provided with a groove 422g in correspondence with the groove 421d provided in the lower cylinder portion 421. The groove 421d and the groove 422g together form an inlet passage in for introducing air contained in the filling space M into the cylinder 420. The connecting portion 422f is also provided, at an upper portion thereof, with a plurality of support ribs 422h at an interval in the circumferential direction. The support ribs 422h support, from below, a foaming member that is later described.
(159) In the lower cylinder portion 421 and the upper cylinder portion 422 that are configured as above, a recessed space is defined inside thereof, and the recessed space serves as the junction space G in which the content and air are introduced and mixed to be foamed.
(160) Reference numeral 430 refers to the base cap configured to be mounted to a mouth 411 of the container body 410. The base cap 430 includes an inner tube 431 having a bottomed cylindrical shape that is fitted with and holds the upper cylinder body 422b, and an outer tube 432 that surrounds the inner tube 431 with space therebetween. The inner tube 431 is linked to the outer tube 432 via a plurality of connecting portions 433 provided at an interval in the circumferential direction. Between the inner tube 431 and the outer tube 432, there is provided an annular space Kc that communicates with the filling space M through space between adjacent two connecting portions 433. The outer tube 432 is also provided at an upper portion thereof with an outwardly protruding portion 432a that bulges out toward an outer circumference thereof.
(161) The outer tube 432 is arranged on a ring-shaped ceiling wall 434 that is provided on the mouth 411. On an outer edge portion of the ceiling wall 434, an outer wall 435 is provided to surround the mouth 411. The outer wall 435 has an inner surface provided with a screw portion 435a that engages with a screw portion 411a of the mouth 411. The outer wall 435 also has a lower end portion provided with a detent rib 435b that has substantially the same structure as that of the detent rib 234b illustrated in
(162) The inner tube 431 also includes a tubular body 431a standing from a top portion thereof, and an inner circumferential side of the tubular body 431a forms an upper opening 431b that extends through the top portion of the inner tube 431 and that communicates with an inside of the cylinder 420. On an outer circumferential side of the inner tube 431, an elastic wall 431c is also provided. A lower portion of the elastic wall 431c is coupled to an outer circumferential surface of the inner tube 43, and an upper portion of the elastic wall 431c forms a free end.
(163) Reference numeral 440 refers to the head provided above the base cap 430. The head 440 includes a head body 441 having a bottomed cylindrical shape, and a nozzle 442 that is tilted upward toward a front end thereof and that is integrally connected to the head body 441. Inside the nozzle 442, the expulsion passage H for the content is formed, and the content is introduced from a rear end orifice Ha provided at a rear end of the nozzle 442 and is dispensed to the outside from a front end orifice Hb. The head body 441 is also provided, in an opening portion in a lower portion thereof, with an inwardly protruding portion 441a that bulges out toward an inner circumference of the head body 441.
(164) Inside the head body 441, an annular wall 443 is provided. The annular wall 443 extends along an inner circumferential surface of the outer tube 432 and that is slidable relative to the outer tube 432. With the above structure, the head body 441 is capable of being displaced to the ascending and the descending position along an axis line of the outer tube 432. In the descending position of the head body 441 as illustrated in
(165) Reference numeral 450 refers to the foaming member disposed in the junction space G. In the illustrated example, one forming member 450 is disposed both on the support ribs 422h and at an opening end of the upper cylinder body 422b, and these foaming members 450 are fitted and held in an inner circumferential surface of the upper cylinder body 422b. The foaming member 450 has substantially the same structure as that of the aforementioned foaming member 150.
(166) Reference numeral 460 refers to the check valve disposed between the annular space Kc and the filling space M. In the illustrated example, the check valve 460 is fitted and held to an outer circumferential wall of the inner tube 431. The check valve 460 also includes a ring 461, and an elastically displaceable annular valve body 462 that is arranged outside the ring 461. The valve body 462 is in sealing contact with the rear surface of the ceiling wall 434 of the base cap 430. With the above structure, air and the content introduced from the filling space M are not expelled to the annular space Kc, while outer air or the like is introduced into the filling space M through the annular space Kc.
(167) As illustrated in
(168) Furthermore, as illustrated in
(169) Upon squeezing of the trunk 412, pressure is applied to the filling space M under the effect of the check valve 460, and the content passes through the suction tube p and is introduced to the junction space G. Similarly, under pressure, air contained in the filling space M also passes though the inlet passage m and reaches the junction space G. By causing the content to pass through the foaming members 450 after being mixed with air, the content is turned into a desired foam.
(170) In the present embodiment, as illustrated in
(171) Subsequently, as illustrated in
(172) In this regard, it is assumed, when the returned content flows into the inlet passage m that introduces air into the cylinder 420, that the mixture ratio of the content and air within the cylinder 420 might be changed from the desired ratio and that texture of the foam might be deteriorated (i.e. texture of the foam becomes coarse). However, since in the illustrated example the conical wall 422a is provided to cover the inlet passage m, even when the remaining content to be returned is increased as a result of repeated dispensing operations, the desired foam is maintained.
INDUSTRIAL APPLICABILITY
(173) As has been described, the squeeze-type dispensing container according to the present invention has a relatively simple structure, has smooth dispensing operability and excellent hygiene free from the problem of liquid dripping or the like, and is capable of reducing costs of components. The dispensing container according to the present invention is expected to be widely used as a dispensing container for a foamed liquid.
REFERENCE SIGNS
(174) 1 container body
(175) 2 mouth
(176) 4 trunk
(177) 11 base cap
(178) 12 top wall
(179) 13 outer wall
(180) 14 sealing wall
(181) 15 nozzle
(182) 15a horizontal portion
(183) 15b vertical portion
(184) 16 front end orifice
(185) 17 through-hole
(186) 18 stepped portion
(187) 19 extended portion
(188) 21 cylinder
(189) 22 fitting tubular piece
(190) 22a bottom wall
(191) 23 outer tubular piece
(192) 24 valve body
(193) 26 inlet hole
(194) 27 suspended tubular piece
(195) 28 locking ridge
(196) 31 foaming member
(197) 32 suction tube
(198) Ar gas (air)
(199) FL foamed liquid
(200) K foaming mechanism
(201) L liquid
(202) P tubular passage
(203) R junction space
(204) 110 container body
(205) 111 mouth
(206) 112 trunk
(207) 120 cylinder
(208) 121 cylinder body
(209) 121a inlet hole
(210) 121b annular wall (123 shielding wall)
(211) 121c tongue piece (123 shielding wall)
(212) 121f barrier wall (123 shielding wall)
(213) 130 base cap
(214) 136c through-hole
(215) 140 nozzle
(216) M filling space
(217) G junction space
(218) H expulsion passage
(219) p suction tube
(220) 210 container body
(221) 211 mouth
(222) 212 trunk
(223) 220 cylinder
(224) 221 flange
(225) 221b outlet hole
(226) 221c annular wall
(227) 224 inlet hole
(228) 230 base cap
(229) 236 nozzle
(230) 238 through-hole
(231) 310 container body
(232) 311 mouth
(233) 312 trunk
(234) 320 base cap
(235) 321 tubular body
(236) 322 ceiling wall
(237) 323 circumferential wall
(238) 324 outer tube
(239) 325 inner tube
(240) 330 cylinder
(241) 331 bottomed tubular portion
(242) 331d inlet hole
(243) 332 annular portion
(244) 340 suction tube
(245) 350 check valve
(246) 360 foaming member
(247) 370 nozzle
(248) 371 ejection orifice
(249) 375 through-hole
(250) 376 side wall
(251) 380 check valve
(252) 390 partition wall
(253) 391 opening
(254) 410 container body
(255) 411 mouth
(256) 412 trunk
(257) 420 cylinder
(258) 430 base cap
(259) 431 inner tube
(260) 431b upper opening
(261) 431c elastic wall
(262) 432 outer tube
(263) 440 head
(264) 441 head body
(265) 442 nozzle
(266) 443 annular wall
(267) 444 plug body