Compressed air supply installation and pneumatic system
09579943 ยท 2017-02-28
Assignee
Inventors
Cpc classification
Y10T137/86051
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K31/0651
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0675
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60G17/0523
PERFORMING OPERATIONS; TRANSPORTING
F04B39/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0658
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60G17/052
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60G17/052
PERFORMING OPERATIONS; TRANSPORTING
F04B17/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A compressed air supply installation for operating a pneumatic installation, especially an air suspension installation of a vehicle, includes an air supply unit and an air compression unit for supplying a compressed air supply unit with compressed air, a pneumatic connection, especially a bleeding line, comprising a bleeding valve and a bleeding port for bleeding air, and a pneumatic connection, especially a compressed air supply line having an air drier and a compressed air port for supplying the pneumatic installation with compressed air The air drier has a drier container through which compressed air can flow and which contains a desiccant. The drier container has a wall forming a desiccant-free recess, and at least part of the bleeding valve system is arranged in the recess.
Claims
1. A compressed air supply system for operating a pneumatic system, the compressed air supply system comprising: an air supply and an air compressor configured to supply a compressed air supply with compressed air; a venting line having a vent valve arrangement and a vent port configured to vent air; and a compressed air supply line having an air dryer and a compressed air connection configured to supply the pneumatic system with compressed air, wherein the air dryer includes a drying container containing a drying agent through which compressed air can flow, wherein the drying container includes a wall defining a recess free from the drying agent and the vent valve arrangement is disposed at least partly in the recess, and wherein the vent valve arrangement is a controllable solenoid valve arrangement having a primary valve, a secondary valve, and a solenoid part, the primary valve and the secondary valve being activatable by a common controller of the solenoid part acting on both.
2. A compressed air supply system for operating a pneumatic system, the compressed air supply system comprising: an air supply and an air compressor configured to supply a compressed air supply with compressed air; a venting line having a vent valve arrangement and a vent port configured to vent air; a compressed air supply line having an air dryer and a compressed air connection configured to supply the pneumatic system with compressed air; and a housing arrangement, wherein at least one of (i) a first section of the housing arrangement includes a motor and (ii) a second section includes the air compressor drivable by the motor and (iii) a third section connected to the second section via a pressure sources interface includes the air dryer and the vent valve arrangement, wherein the air dryer includes a drying container containing a drying agent through which compressed air can flow, wherein the drying container includes a wall defining a recess free from the drying agent and the vent valve arrangement is disposed at least partly in the recess, wherein the drying container forms part of the housing arrangement, and wherein the drying container includes a cover having a venting section at least partially divided into pneumatic lines.
3. The compressed air supply system as claimed in claim 2, wherein the venting section of the drying container cover is at least partially divided into pneumatic lines by a single molded seal.
4. A compressed air supply system for operating a pneumatic system, the compressed air supply system comprising: an air supply and an air compressor configured to supply a compressed air supply with compressed air; a venting line having a vent valve arrangement and a vent port configured to vent air; and a compressed air supply line having an air dryer and a compressed air connection configured to supply the pneumatic system with compressed air, wherein the air dryer includes a drying container containing a drying agent through which compressed air can flow, wherein the drying container includes a wall defining a recess free from the drying agent and the vent valve arrangement is disposed at least partly in the recess, wherein the drying container comprises a first chamber, wherein the recess is disposed in the drying container adjacent the first chamber, and wherein the drying agent is disposed in the first chamber and at least partly surrounds the recess.
5. The compressed air supply system as claimed in claim 4, wherein the vent valve arrangement includes a valve housing formed at least partially by at least one of the wall and a casing tube.
6. The compressed air supply system as claimed in claim 4, wherein the vent valve arrangement is a controllable solenoid valve arrangement having a solenoid part and a pneumatic part, at least one of the solenoid part and the pneumatic part being at least partially arranged in the recess.
7. The compressed air supply system as claimed in claim 4, wherein the vent valve arrangement is a controllable solenoid valve arrangement configured for direct connection of a compressed air volume from a free space without any fittings.
8. The compressed air supply system as claimed in claim 4, wherein the vent valve arrangement is a controllable solenoid valve arrangement having a single armature.
9. The compressed air supply system as claimed in claim 4, wherein the vent valve arrangement is a solenoid valve arrangement including at least one of (i) an elastomeric valve seat and (ii) one of an armature and a valve seat made of metal.
10. The compressed air supply system as claimed in claim 4, wherein the recess is arranged substantially symmetrically with respect to an axis of the drying container.
11. The compressed air supply system as claimed in claim 10, wherein the recess is arranged at least one of substantially parallel and substantially coaxial to the axis of the drying container.
12. The compressed air supply system as claimed in claim 4, wherein the recess connects to a free space without any fittings upstream of the vent valve arrangement, the free space and the vent valve arrangement being arranged substantially coaxially to an axis of the drying container.
13. The compressed air supply system as claimed in claim 4, further comprising a housing arrangement, wherein at least one of (i) a first section of the housing arrangement includes a motor and (ii) a second section includes the air compressor drivable by the motor and (iii) a third section connected to the second section via a pressure sources interface includes the air dryer and the vent valve arrangement, and wherein the drying container forms part of the housing arrangement.
14. The compressed air supply system as claimed in claim 4, wherein the pneumatic system is a vehicle air suspension system.
15. A vehicle air suspension system comprising the compressed air supply system as claimed in claim 4.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is explained in greater detail below using exemplary embodiments on the basis of the accompanying drawings, in which:
(2)
(3)
(4)
(5)
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(9)
REFERENCE NUMBER LIST
(10) 0 Air supply 0.1 Filter 1 Compressed air supply 2 Compressed air connection 3 Vent port 3.1 Filter 10 Compressed air supply installation 20 Compressed air supply line 21 Air compressor 22 Air drier 30 Venting line 31 First throttle 32 Second throttle 33 Third throttle 40, 40 Solenoid valve arrangement 41 Primary valve 42 Secondary valve 43, 43 Solenoid part 44, 44 Pneumatic part 45, 46 Pneumatic connection 47, 48 Branch line 50 Housing arrangement 51 First section 52 Second section 53 Third section 54 Condensing chamber 55 Piston 56 Connecting rod and shaft 57 Outlet valve 58 Drying container 61B Primary armature 61 Armature 61A First sealing element 62A Second sealing element 61A Sealing element 61C Valve seat 61C First valve seat 62C Second valve seat 62B Secondary armature 63, 63 Coil body 64 Valve spring 65 Control line 66 Channel 67 Free space 68 Winding 68 Spring 69 Armature guide pipe 70 Casing tube 71 Molded seal 72 Line 73 Ducts 90 Pneumatic system 91 Bellows 92 Reservoir 93 Solenoid valve 94 Solenoid valve 95 Header 96 Valve manifold 100, 100 Pneumatic system 400, 400 Solenoid valve arrangement D Seal DLVA Compressed air supply installation E0 Air supply interface, interface E1 Pressure sources interface, interface E2 Compressed air supply interface, interface E3 Vent interface, interface EVA Vent valve arrangement S Control interface, interface F Spring G Recess M Motor P Vent flow
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(11)
(12) The compressed air supply installation 10 is used to operate the pneumatic system 90 in the form of the air suspension system and supplies the header 95 thereof via a compressed air connection 2. The compressed air supply installation 10 further exhibits an air supply 0 for drawing air via a filter 0.1 and a vent port 3 to release air via a filter 3.1 into the environment. Filter 3.1 or 0.1 is positioned downstream of the vent port 3 in the venting direction or upstream of the air supply 0 contrary to the filling direction. The pneumatic system 90 in the form of the air suspension system is arranged downstream of the compressed air connection 2 in the filling direction. The compressed air supply installation 10 moreover exhibits an air condenser 21 in the form of a compressor in a pneumatic connection between the air supply 0 and the compressed air supply 1, the compressor being driven by a motor M and provided to supply the compressed air supply 1 with compressed air. An air drier 22 and a first throttle 31, in the form of a regeneration throttle in this case, are further disposed in a pneumatic connection between the compressed air supply 1 and the compressed air connection 2. The filter 0.1, the air supply 0, the air compressor 21, the compressed air supply 1, the air drier 22 and the first throttle 31 are arranged along with the compressed air connection 2 in a compressed air line 20 forming the pneumatic connection to the header 95 in this order.
(13) In a pneumatic connection between the compressed air supply line 1 and the vent port 3 in the compressed air supply installation 10, a vent valve arrangement in the form of a controllable solenoid valve arrangement 40 with a solenoid part 43 and a pneumatic part 44 for releasing air into a vent port 3 is provided. The solenoid valve arrangement 40 is configured in a venting line 30 forming the pneumatic connection, which exhibits a second throttle 32 as a vent throttle between the compressed air supply 1 and the solenoid valve arrangement 40. The solenoid valve arrangement 40 in this case is formed with a normally closed, single solenoid valve, which is activated via the control line 65.
(14) A line section of the venting line 30 forming a pneumatic chamber on the pressure source side is advantageously provided for the pneumatic attachment of the solenoid valve arrangement 40 and the second throttle 32 to the compressed air supply line 20to compressed air supply 1 in this case. The connection to the compressed air supply 1 between the air compressor 21 and the drier 22 results in compressed air being vented via the venting line 30 when the compressed air supply installation 10 is vented, the compressed air being removed upstream of the air drier 22, to put it simply, as undried air.
(15) It is evident from the depiction of the embodiment in
(16)
(17)
(18) The mode of operation of the compressed air supply installation 10 is illustrated in detail with the help of
(19) When the final reservoir pressure in the pneumatic system 90 is reachedwithin a pressure range of roughly 15 to 20 bar in the reservoir and 5 to 10 bar in the bellows in this casethe compressed air supply installation 10 is vented. A greater nominal width dimension is provided for the second throttle 32 between the compressed air supply 1 and the solenoid valve arrangement 40 than for the first throttle 31 between the air drier 22 and the compressed air connection 2. This produces the greatest possible pressure drop for the regeneration of the air drier. This allows an advantageous venting of the compressed air supply installation 10 and/or regeneration of the air drier 22 at an advantageously set pressure level. The greater the nominal width spacing, the better the regeneration of the air drier 22, since a comparatively increased pressure drop and therefore sufficiently high pressure change amplitude can thereby be achieved.
(20) In the present case, a venting of the compressed air supply installation 10 can take place once the final reservoir pressure has been reached, i.e., once the reservoir filling end has been reached, and also when a vehicle is lowered during normal operation by opening the solenoid valve arrangement 40. Regeneration of the air drier 22 and also quick, flexible venting through the configuration of the nominal widths of the throttles 31, 32 is appropriately realized.
(21) The compressed air supply installation 10 in
(22) The cover T exhibits a compressed air supply interface E2 for the compressed air supply 2. The first throttle 31 is formed with a defined nominal width, in this case as an opening in the drying container 58. The cover T also forms a vent interface E3 for the vent port 3. The cover T also forms an electrical control interface S for connecting the control line 65 to the vent valve arrangement EVA. The cover T is largely congruent with a base contour of the drying container 58 in terms of its dimensions and can be placed on the drying container 58 in a virtually custom-fit fashion.
(23) A housing part of the third section 53 is formed in this case by means of a wall W of the drying container 58 filled with dry granulate and by means of the cover T. The dry granulate is held under pressure by a spring F in the drying container 58. The wall W in turn forms at the bottom end of the drying container 58 a recess G arranged symmetrically to a largely central axis X of the drying container 58, the recess being free from drying agent. A vent valve arrangement EVA is housed in the recess G largely symmetrically, i.e., parallel and centrally to the axis of the drying container 58 in this case. On the bottom side the cover T tightly closes off the recess G along with the vent valve arrangement EVA contained therein. By means of the U-shaped arrangement of the first, second and third sections 51, 52, 53, an installation space-saving housing arrangement 50 is provided, which also allows horizontal interfacesnamely as S, E0, E2, E3. Moreover, a weight saving is achieved in that the outer contour of the drying container 58 of the air drier 22 and the cover T is used as part of the housing arrangement 50.
(24) As part of the housing arrangement 50 of the compressed air supply installation DLVA, the cover T receives seals for closing off the third section 53 in a compressed air-tight manner. In addition, lines 72, which connect to corresponding ducts in the drying container 58 and are at least partially conducted in the cover T, project into the cover T. To form the lines 72, the seals in the cover T are realized as a molded seal 71. This divides a vent section also referred to as a vent cap at least partially into lines 72. Moreover, the cover T is crossed by interfaces. A compressed air supply interface E2 for the compressed air connection 2 and a vent interface E3 for the vent port 3 of the compressed air supply installation DLVA are thereby formed.
(25) The control interface S is used to connect the vent valve arrangement EVA to the control line 65.
(26) The generalized symbolic representation of the vent valve arrangement EVA in this case particularly comprises a solenoid valve arrangement 40, 40 in which both the arrangement of the pneumatic part 44 or 44 and also of the solenoid part 43 or 43 is provided in a common valve housing and in the recess G formed by the wall W. With this embodiment, a particularly compact arrangement can be achieved, e.g., by placing the solenoid valve arrangement 40, 40 in the recess G formed by the wall W of the drying container 58.
(27) In particularas shown in detail by
(28) Based on
(29) The arrows in
(30) To provide an additional explanation,
(31) The control interface S comprises a contact to the control electronics SE, which can be connected with a control line 65 to the solenoid valve arrangement 400to the coil body 63 in this case. To this extent, the control interface S is conducted through the first cover panel T1, preferably to a non-pressurized location. By means of the control electronics SE connected in this manner, a control signal can be passed on from the control line 65 to a control connection S of the second cover panel T2. The control interface S and the control connection S are connected via the control electronics, which are preferably also connected to further control lines and thereby centrally process bundles of suitable control signals from the solenoid valve arrangement 400 and also from the further compressed air supply installation 10, 10 and supply them to the control connection S. These may comprise, for example, control signals and also sensor signals, as well as data signals. Path sensor signals, level signals or data signals for vehicle data or system requirements are mentioned by way of example. Sensor signals from pressure and temperature sensors may also be bundled in the control electronics SE.
(32) The board carrying the control electronics SE may also directly carry a sensor system, for example a pressure sensor and/or a temperature sensor. The control electronics SE may comprise suitable components for processing the sensor signals from this sensor system, so that corresponding sensor signals can be tapped via the control connection S straight from the board of the control electronics SE.
(33) In this way, a control unit can be realized in principle on the second cover panel T2 with the control electronics SE, the control unit working with a sensor system on the second cover panel T2 and also with the mechanics or pneumatics on the second cover panel T1 and the compressed air supply installation 10, 10. Also, a complete mechatronic system can be formed by means of the cover T incorporating the compressed air supply installation 10, 10.
(34)
(35) The solenoid valve arrangement 400 can be identified in
(36) In a modified solenoid valve arrangement 40.1, in
(37) The dual-armature solenoid valve described here in
(38) Within the framework of a further modified solenoid valve arrangement 40.2 in
(39) A significant difference between the solenoid valve arrangements 40.2 and those in
(40) Switching currents for the sequential or simultaneous switching of the primary valve 41 and the secondary valve 42 in a solenoid valve arrangement 40.1 or 40.2 can be configured accordingly. Both the primary valve 41 and the secondary valve 42 can be switched through arrangement in a common coil body 63 via the same control current.
(41) In summary, a compressed air supply installation DLVA, 10, 10 for operating a pneumatic system 90, particularly a vehicle air suspension system, has been described, which comprises:
(42) an air supply 0 and an air compressor 21 for supplying a compressed air supply 1 with compressed air,
(43) a pneumatic connection, particularly a venting line 30, with a vent valve arrangement EVA and a vent port 3 for venting air, and
(44) a pneumatic connection, particularly a compressed air supply line 20, with an air drier 22 and a compressed air connection 2 for supplying the pneumatic system 90 with compressed air, wherein the air drier 22 exhibits a drying container 58 containing a drying agent through which compressed air can flow.
(45) The drying container 58 exhibits a wall W forming a recess G free from drying agent and the vent valve arrangement EVA is arranged at least partly in the recess G. In the embodiment of a structural realization illustrated in
(46) It will thus be seen that the objects set forth above, among those made apparent from the preceding description, are efficiently attained, and since certain changes may be made without departing from the spirit and scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
(47) It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described and all statements of the scope of the invention that, as a matter of language, might be said to fall there-between.