Wind turbine blade with noise reduction devices and related method
09581133 ยท 2017-02-28
Assignee
Inventors
Cpc classification
F05B2240/301
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0641
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49337
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D29/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0608
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/668
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The present disclosure relates to a wind turbine blade, in particular a wind turbine blade having devices or structures for reducing noise generated by the wind turbine blade during use and related method. The wind turbine blade comprises at least a first longitudinal section having a cross section perpendicularly to a longitudinal direction, the cross section having a plurality of flow modulating devices including a first primary flow modulating device and a secondary flow modulating device for modulating noise spectra, wherein the first primary flow modulating device and the first secondary flow modulating device are spaced perpendicularly to the longitudinal direction. Also disclosed is a method of retrofitting a wind turbine blade.
Claims
1. A wind turbine blade for a wind turbine rotor having a substantially horizontal rotor shaft, the rotor comprising a hub, from which the wind turbine blade extends substantially in a radial direction when mounted to the hub, the wind turbine blade extending in a longitudinal direction parallel to a longitudinal axis and having a tip end and a root end, the wind turbine blade further comprising a profiled contour including a pressure side and a suction side, as well as a leading edge and a trailing edge with a chord having a chord length extending there between, the profiled contour, when being impacted by an incident airflow, generating a lift, the wind turbine blade further comprising at least a first longitudinal section having a cross section with a first plurality of projecting elements provided at the trailing edge on said pressure side, said first plurality of projecting elements forming a first serrated trailing edge of the wind turbine blade, and a second plurality of projecting elements provided at the trailing edge on said suction side, said second plurality of projecting elements forming a second serrated trailing edge of the wind turbine blade, said first plurality of projecting elements spaced from said second plurality of projecting elements in a flapwise direction, wherein said first plurality of projecting elements are arranged to perform a first modulation operation of a boundary layer flow of the pressure side of the blade, wherein said second plurality of projecting elements are arranged to perform a second modulation operation of a boundary layer flow of the suction side of the blade, said first and second modulation operations operable to reduce operational noise of the wind turbine blade, and wherein said first plurality of projecting elements and said second plurality of projecting elements are arranged such that said first modulation operation is different to said second modulation operation.
2. The wind turbine blade as claimed in claim 1, wherein a shape of said first plurality of projecting elements is different to a shape of said second plurality of projecting elements, such that said first modulation operation is different to said second modulation operation.
3. The wind turbine blade according to claim 1, wherein at least one of said first plurality of projecting elements and said second plurality of projecting elements comprises a base and at least one protruding element and is arranged as a panel, strip or tape extending along the first longitudinal section.
4. The wind turbine blade according to claim 1, wherein said first plurality of projecting elements forms a first serrated edge having a first spatial frequency, and said second plurality of projecting elements forms a second serrated edge having a second spatial frequency, wherein said first spatial frequency is different to said second spatial frequency.
5. The wind turbine blade according to claim 1, wherein said first plurality of projecting elements forms a first serrated edge having a first inter-serration vertex angle, and said second plurality of projecting elements forms a second serrated edge having a second inter-serration vertex angle, wherein said first inter-serration vertex angle is different to said second inter-serration vertex angle.
6. The wind turbine blade according to claim 1, wherein said first plurality of projecting elements forms a first serrated edge having a first serration length, and said second plurality of projecting elements forms a second serrated edge having a second serration length, wherein said first serration length is different to said second serration length.
7. The wind turbine blade according to claim 1, wherein said first plurality of projecting elements forms a first serrated edge, and said second plurality of projecting elements forms a second serrated edge, wherein said first serrated edge is offset in the longitudinal direction from said second serrated edge.
8. The wind turbine blade according to claim 1, wherein said first plurality of projecting elements forms a first serrated edge, and said second plurality of projecting elements forms a second serrated edge, wherein said first serrated edge is offset in an edgewise direction from said second serrated edge.
9. The wind turbine blade according to claim 1, wherein said profiled contour comprises a blunt trailing edge, and wherein said first plurality of projecting elements are provided on a pressure side of said blunt trailing edge, and wherein said second plurality of projecting elements are provided on a suction side of said blunt trailing edge.
10. The wind turbine blade according to claim 1, wherein at least one of said first plurality of projecting elements and said second plurality of projecting elements are formed from a flexible material, said at least one first or second plurality operable to flex with the passage of wind over said at least one first or second plurality.
11. The wind turbine blade according to claim 1, wherein at least one of said first plurality of projecting elements and said second plurality of projecting elements are formed from a relatively stiff material, said at least one first or second plurality operable to resist flexing with the passage of wind over said at least one first or second plurality.
12. The wind turbine blade according to claim 1, wherein a first of said first plurality of projecting elements and said second plurality of projecting elements are formed from a relatively stiff material, and a second of said first plurality of projecting elements and said second plurality of projecting elements are formed from a relatively flexible material.
13. The wind turbine blade according to claim 1, wherein the first longitudinal section at least partly extends in the longitudinal direction at a distance from the root end in the range from 0.3L to L, where L is the length of the wind turbine blade.
14. A wind turbine comprising at least one wind turbine blade as claimed in claim 1.
15. A method of retrofitting a wind turbine blade extending in a longitudinal direction and having a tip end and a root end, the wind turbine blade further comprising a profiled contour including a pressure side and a suction side, as well as a leading edge and a trailing edge with a chord having a chord length extending there between, the profiled contour, when being impacted by an incident airflow, generating a lift, the method comprising: mounting a flow modulating system on the wind turbine blade, such that the wind turbine blade comprises at least one longitudinal section having a cross section and a plurality of flow modulating devices, wherein the at least one longitudinal section comprises a first longitudinal section having a cross section with a first plurality of projecting elements provided at the trailing edge on said pressure side, said first plurality of projecting elements forming a first serrated trailing edge of the wind turbine blade, and a second plurality of projecting elements provided at the trailing edge on said suction side, said second plurality of projecting elements forming a second serrated trailing edge of the wind turbine blade, said first plurality of projecting elements spaced from said second plurality of projecting elements in a flapwise direction, wherein said first plurality of projecting elements are arranged to perform a first modulation operation of a boundary layer flow of the pressure side of the blade, wherein said second plurality of projecting elements are arranged to perform a second modulation operation of a boundary layer flow of the suction side of the blade, and wherein the shape of said first plurality of projecting elements is different to the shape of said second plurality of projecting elements, such that said first modulation operation is different to said second modulation operation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other features and advantages of the present invention will become readily apparent to those skilled in the art by the following detailed description of exemplary embodiments thereof with reference to the attached drawings, in which:
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DETAILED DESCRIPTION
(12) The figures are schematic and simplified for clarity, and they merely show details which are essential to the understanding of the invention, while other details have been left out. Throughout, the same reference numerals are used for identical or corresponding parts.
(13) The wind turbine blade comprises one or more longitudinal sections including a first longitudinal section having a cross section with a first and a second flow modulating device. The first flow modulating device and the second flow modulating device are spaced perpendicularly to the longitudinal direction of the wind turbine blade. Provision of a first and second flow modulating device enables modulation of at least two separate flows or at least two different frequency spectra of the boundary layer noise. Thereby a wind turbine blade with improved noise properties may be provided.
(14) The first flow modulating device may be arranged to modulate a boundary layer flow of the pressure side of the blade. The second flow modulating device may be arranged to modulate a boundary layer flow of the suction side of the blade.
(15) Modulating the boundary layer flow of the suction side and the pressure side, respectively, e.g. near the trailing edge of the wind turbine blade enables a more efficient mitigation, frequency shift or elimination of noise generated by operating the wind turbine. Using a plurality of flow modulating devices enables creation of a mixing zone or space where modulated pressure side flow and modulated suction side flow is mixed. Provision of a plurality of flow modulating devices facilitates a wind turbine blade design with controlled or modulated mixing of pressure and suction side boundary flows resulting in improved noise properties of the wind turbine blade.
(16) A flow modulating device, e.g. the first primary flow modulating device and/or the first secondary flow modulating device, may comprise a base and at least one protruding element extending from the base. Two, three, or more flow modulating devices may share a common base. A flow modulating device may be arranged as a panel, strip or tape extending along the first longitudinal section. A flow modulating device may have a suitable length, i.e. extension in the longitudinal direction. Flow modulating devices may have lengths in the range from about 0.2 m to about 50 m, such as in the range from about 1 m to about 10 m. Lengths about 2 m may be advantageous, e.g. when retrofitting a flow modulating device arranged as a panel on a wind turbine blade. The base of a flow modulating device may comprise fastening elements enabling mechanical fastening of a flow modulating device to the shell body. Additionally or as an alternative, the base or parts thereof may be provided with an adhesive layer enabling adhesion of the flow modulating device to the shell body of the wind turbine blade. Arranging the flow modulating devices on a panel, strip or tape may advantageously facilitates manufacture and enables retrofitting flow modulating devices on existing blades.
(17) Protruding elements extending from the base of a flow modulating device may have any suitable shape and size in order to obtain a desired modulation of the boundary layer flows. A protruding element may be formed as a serration, e.g. a plane serration, with a first surface and a second surface and having one or more edge parts, e.g. including a first edge part and a second edge part. The edge parts may be straight or curved. The first surface and/or the second surface may be plane and/or curved surfaces. A protruding element may have a thickness in the range from 0.5 mm to about 20 mm, such as about 1 mm to about 10 mm. In one or more embodiments, the thickness of one or more protruding elements of a flow modulating device is about 2 mm. The edge parts may be rounded. A protruding element may have a length in the range from about 3 cm to about 20 cm such as in the range from 5 cm to about 15 cm. In one or more embodiment, one or more protruding elements may have a length larger than 6 cm.
(18) The first primary flow modulating device may form a first serrated edge, e.g. a first serrated trailing edge, of the wind turbine blade and may have a first spatial frequency. Accordingly, the first primary flow modulating device may be mounted or arranged near or at the trailing edge of the wind turbine blade.
(19) The first secondary flow modulating device may form a second serrated edge, e.g. a second serrated trailing edge, of the wind turbine blade and may have a second spatial frequency. Accordingly, the first secondary flow modulating device may be mounted or arranged near or at the trailing edge of the wind turbine blade.
(20) In general, flow modulating devices, such as the first primary and/the first secondary flow modulating device, may be arranged within an interval of 70-100% of the chord length from the leading edge of the blade in the edgewise direction, i.e. along a first axis parallel to the chord. Thereby, the largest noise reducing effect with minimum disturbance of blade effect may be provided, since noise is mainly generated at the trailing edge of the wind turbine blade.
(21) The first primary and the first secondary flow modulating devices may be spaced in an edgewise direction of the wind turbine blade.
(22) The first primary and the first secondary flow modulating devices may be spaced in a flapwise direction perpendicular to the edgewise direction of the wind turbine blade.
(23) The first primary and the first secondary flow modulating devices may be arranged on different sides of the wind turbine blade, i.e. the first primary flow modulating device may be arranged on the pressure side of the wind turbine blade and the first secondary flow modulating device may be arranged on the suction side of the wind turbine blade. Arranging flow modulating devices on different sides of the wind turbine blade facilitates separate modulation of the pressure and suction side flows.
(24) In one or more embodiments, the first primary and the first secondary flow modulating devices are arranged on the same side of the wind turbine blade.
(25) One or more flow modulating devices, such as the first primary flow modulating device, may be flexible, thus being configured to alleviate load fluctuations/pressure difference fluctuations on the wind turbine blade.
(26) The first secondary flow modulating device may be stiff. The load fluctuations in the suction side flow may be less than the load fluctuations in the pressure side flow. Accordingly, a stiff first secondary flow modulating device may be selected considering costs and life time of the flow modulating device.
(27) A flow modulating device of a longitudinal section may be characterized by the angle between the chord and the flow modulating device. A flow modulating device or protruding elements thereof may be substantially parallel to the chord or form an angle with the chord. A primary flow modulating device may form a primary angle with the chord and a secondary flow modulating device may form a secondary angle with the chord. In one or more embodiments, the primary angle is in the range from 0 to about 60, such as in the range from 0 to about 45. In one or more embodiments the primary angle is in the range from 0 to about 30. In one or more embodiments, the secondary angle is in the range from 0 to about 60, such as in the range from 0 to about 45. In one or more embodiments, the secondary angle is in the range from 0 to about 30.
(28) A primary flow modulating device or primary protruding elements thereof may form an angle with the secondary flow modulating device or secondary protruding elements thereof. The angle between the primary flow modulating device and the secondary flow modulating device may be in the range from 0 to about 45. A relatively small angle, e.g. where the angle is in the range from 0 to about 20 may be preferred.
(29) The primary angle of a primary flow modulating device may vary in the longitudinal direction. For example, different protruding elements of a primary flow modulating device may form different primary angles. The secondary angle of a secondary flow modulating device may vary in the longitudinal direction. For example, different protruding elements of a secondary flow modulating device may form different secondary angles.
(30) A primary protruding element of a primary flow modulating device facing a secondary protruding element of a secondary flow modulating device in a cross section may be substantially parallel to the secondary protruding element, i.e. =0. The distance may be in the range from about 0.5 mm to about 5 cm, such as in the range from 1 mm to about 1 cm, e.g. about 2.5 mm.
(31) By having a distance between primary protruding elements and secondary protruding elements, a space or mixing zone is created where modulated boundary flows are mixed facilitating tailored or improved noise properties.
(32) The first longitudinal section of the wind turbine blade may at least partly extend in the longitudinal direction at a distance from the root end in the range from 0.3L to L, where L is the length of the wind turbine blade. In one or more embodiments, the first longitudinal section of the wind turbine blade extends in the longitudinal direction at a distance from the root end in the range from 0.6L to L. It may be beneficial to arrange one or more longitudinal sections with flow modulating devices towards the tip end of the wind turbine blade since noise is mainly created in regions where the flow speeds are high.
(33) The wind turbine blade comprises a profiled contour which may be divided into a root region having a substantially circular or elliptical profile closest to the hub, an airfoil region having a lift-generating profile furthest away from the hub, and optionally a transition region between the root region and the airfoil region. If present, the transition region has a profile gradually changing in the radial or longitudinal direction from the circular or elliptical profile of the root region to the lift-generating profile of the airfoil region. One or more longitudinal sections, e.g. the first longitudinal section and optionally a second longitudinal section may extend in the airfoil region. One or more longitudinal sections may extend in the transition region.
(34) The wind turbine blade may have a length larger than 55 m.
(35) A flow modulating device may constitute or comprise a noise modulating device and/or a noise reducing device.
(36) The method of retrofitting a wind turbine blade enables wind turbine operators and/or manufacturers to upgrade existing wind turbines in order to improve, i.e. reduce or tailor, the noise created by wind turbine blades during operation of the wind turbines or even improve the aerodynamical properties to the wind turbine blade.
(37) The method may comprise mounting at least one flow modulating device comprising a base and at least one protruding element by attaching the base at the trailing edge of the wind turbine blade.
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(40) The airfoil region 34 (also called the profiled region) has an ideal or almost ideal blade shape with respect to generating lift, whereas the root region 30 due to structural considerations has a substantially circular or elliptical cross-section, which for instance makes it easier and safer to mount the blade 10 to the hub. The diameter (or the chord) of the root region 30 may be constant along the entire root area 30. The transition region 32 has a transitional profile gradually changing from the circular or elliptical shape of the root region 30 to the airfoil profile of the airfoil region 34. The chord length of the transition region 32 typically increases with increasing distance r from the hub. The airfoil region 34 has an airfoil profile with a chord extending between the leading edge 18 and the trailing edge 20 of the blade 10. The width of the chord in the airfoil region decreases with increasing distance r from the hub. A shoulder 40 of the blade 10 is defined as the position, where the blade 10 has its largest chord length. The shoulder 40 is typically provided at the boundary between the transition region 32 and the airfoil region 34.
(41) The wind turbine blade comprises a first longitudinal section 36 having a cross section with a first primary flow modulating device 64 and a first secondary flow modulating device (not shown) for modulating noise spectra. The first primary flow modulating device and the first secondary flow modulating device are spaced perpendicularly to the longitudinal direction illustrated by the arrow r, i.e. spaced in a direction perpendicular to the longitudinal direction. Optionally, the wind turbine blade may as illustrated in
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(46) For a respective flow modulating device, first angles .sub.1 of respective first edges of protruding elements may vary and/or second angles .sub.2 of respective second edges of protruding elements may vary. An edge part may be straight. In one or more embodiments, one or more edge parts of one or more protruding elements are curved.
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(52) It should be noted that in addition to the exemplary embodiments of the invention shown in the accompanying drawings, the invention may be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the invention to those skilled in the art.
LIST OF REFERENCE NUMERALS
(53) 2 wind turbine 4 tower 6 nacelle 8 hub 10 wind turbine blade 14 blade tip 16 blade root 18 leading edge 20 trailing edge 22 pitch axis 30 root region 32 transition region 34 airfoil region 36 first longitudinal section 38 second longitudinal section 40 shoulder, shoulder airfoil profile 52 pressure side 54 suction side 56 leading edge 58 trailing edge 60 chord 62 camber line/median line 64 first primary flow modulating device 66 first secondary flow modulating device 68, 68, 68 base 70 primary protruding element(s) 70 secondary protruding element(s) 72 blade shell 74 first edge part 76 second edge part c chord length d.sub.t position of maximum thickness d.sub.f position of maximum camber d.sub.p position of maximum pressure side camber d.sub.s shoulder distance f camber L blade length P power output W shoulder chord length X first axis Y second axis r longitudinal direction, radial distance from blade root t thickness v.sub.w wind speed primary angle between primary flow modulating device and chord secondary angle between secondary flow modulating device and chord angle between primary and secondary flow modulating device .sub.1 first angle between first edge part and longitudinal axis .sub.2 second angle between second edge part and longitudinal axis y prebend