Bicycles with electronic shifting systems and methods
09580146 ยท 2017-02-28
Assignee
Inventors
Cpc classification
B62J45/20
PERFORMING OPERATIONS; TRANSPORTING
Y10T74/20037
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B62M25/08
PERFORMING OPERATIONS; TRANSPORTING
B62M9/132
PERFORMING OPERATIONS; TRANSPORTING
B62M9/122
PERFORMING OPERATIONS; TRANSPORTING
F16H59/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B62M9/132
PERFORMING OPERATIONS; TRANSPORTING
B62J99/00
PERFORMING OPERATIONS; TRANSPORTING
B62M25/08
PERFORMING OPERATIONS; TRANSPORTING
B62M9/122
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Electronic shifting systems, mechanisms and methods of using the systems to operate a bicycle that allows front and rear gear changer mechanisms to be controlled with only two switches. The switches can be arranged so that each hand is only required to operate one switch to shift the bicycle.
Claims
1. An electronic shifting system for a bicycle, comprising: a first switch mechanism; a second switch mechanism; a control unit in communication with and responsive to signals from the first and second switch mechanisms; and a front gear shift mechanism in communication with and responsive to command signals from the control unit, wherein the control unit is configured to determine when both the first switch mechanism and the second switch mechanism are actuated concurrently and responsively sends only a front shift command signal to the front gear shift mechanism to perform a front gear shift operation.
2. The electronic shifting system of claim 1, further comprising a rear gear shift mechanism in communication with and responsive to signals from the control unit; wherein the control unit is configured to determine if both of the first and second switch mechanisms are not actuated concurrently, and responsively sends a rear shift command signal to the rear gear shift mechanism to perform a rear gear shift operation dependent upon which of the first and second switch mechanisms are actuated.
3. The electronic shifting system of claim 2, wherein the rear gear shift operation is performed after expiration of a predetermined time period.
4. The electronic shifting system of claim 2, wherein the rear gear shift operation is performed if one of the first and second switch mechanisms is actuated and then non-actuated before the expiration of a predetermined time period.
5. The electronic shifting system of claim 1, further comprising a front gear position sensor for sensing a current gear position of the front gear shift mechanism, wherein the control unit is configured to send the front shift command signal to move the front gear shift mechanism a direction to perform a front gear shift operation depending on the sensed current gear position.
6. The electronic shifting system of claim 1, wherein the front gear shift mechanism includes two gear positions.
7. The electronic shifting system of claim 1, wherein the front gear shift mechanism includes three gear positions.
8. A method of shifting a bicycle with an electronic gear shifting system, wherein the electronic gear shifting system comprises a first switch mechanism, a second switch mechanism, a control unit in communication with and responsive to signals from the first and second switch mechanisms, and a front gear shift mechanism in communication with and responsive to command signals from the control unit, comprising the steps of: determining with the control unit that both of the first and second switch mechanisms are actuated concurrently, and performing only a front gear shift operation with the front gear shift mechanism.
9. The method of shifting a bicycle with an electronic gear shifting system of claim 8, wherein the front gear shift mechanism performs the front gear shift operation between two gear positions.
10. The method of shifting a bicycle with an electronic gear shifting system of claim 8, wherein the front gear shift mechanism performs the front gear shift operation between three gear positions.
11. A method of shifting a bicycle with an electronic gear shifting system, wherein the electronic gear shifting system includes a first switch mechanism, a second switch mechanism, a control unit in operative communication with and responsive to signals from the first and second switch mechanisms, and a front gear shift mechanism in operative communication with and responsive to command signals from the control unit, comprising: monitoring with the control unit if one of the first and second switch mechanisms is actuated; sensing when one of the first and second switch mechanisms is actuated; determining if the other of the first and second switch mechanisms is actuated if the one of the first and second switch mechanisms is actuated; generating only a front shift command signal with the control unit if the first and second switches are determined to be actuated concurrently; and performing a front gear shift operation with the front gear shift mechanism responsive to the front shift command signal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(19) Preferred embodiments of the invention will herein be described with reference to the drawings. It will be understood that the drawings and descriptions set out herein are provided for illustration only and do not limit the invention as defined by the claims appended hereto and any and all their equivalents.
(20) Referring to
(21) The control unit 28 is shown mounted to the handlebar 22, but could be located anywhere on the bicycle 20 or, in the alternate, distributed among the various components with routing of the communication link 42 to accommodate the necessary signal and power paths. It would also be possible to locate the control unit 28 other than on the bicycle, for example on the user's wrist or in a jersey pocket, for example. The communication link 42 could include wires or be wireless, or be a combination thereof.
(22) One of the shift units 26 is shown in more detail in
(23) The invention is not limited to the depicted placement or configuration of the switch mechanism 48; a signal can be generated by a button 52 located on the brake support 44, brake lever 46, or handlebar 22, for example, or by a shift lever pivotally connected to the brake support 44, brake lever 46, or handlebar 22, for example. Other actuating mechanisms may be employed to generate a signal to the control unit 28. The switch mechanism 48 could also be configured to be operated by pressing the brake lever 46 inward toward the center plane of the bicycle 20, for example.
(24) In the alternate, while the invention contemplates operating the switches to generate signals by closing the switch, e.g., closing an electrical circuit, the invention also could be operated by actuating, operating or causing a switch to open, e.g., causing an open circuit or changing the state of the mechanism and thus, the associated circuit. Furthermore, the switches could be optical or other types of switches, for example. The function of the switches are generally to permit the user/operator to cause a change of state of the switch, and thus potentially of the system, and generate a signal which the control unit uses to detect and interpret an action of the user and generate an appropriate response or initiate an appropriate next step or number of steps.
(25) Returning to
(26) The invention is shown on a mountain or comfort or urban style bicycle 54 with flat style bars 56 in
(27) The switch units 58, 60, control unit 28, front gear changer 62, and the rear gear changer 64 are connected by a communication link 68. The communication link 68 could be wired (as in the present example) or wireless, or a combination of each. The buttons 52 can be configured so that the right button 52b is actuated by the right hand, and the left button 52a is actuated by the left hand. The switches of each button 52a, 52b can be configured to be normally open or normally closed. The switches in this example are preferably configured to be normally open, and will close momentarily when acted upon. It will be understood that the examples given herein are for the purpose of disclosing an embodiment of the invention without the intention of introducing limitations that narrow the scope thereof.
(28) Turning to
(29) The control unit 28 comprises a microprocessor that is programmed to receive signals from the shifting system and responsively generate signals to effect gear changes. One example of such a control unit 28 is shown diagrammatically at
(30) The switch interpreter 102 monitors the switches in right and left shift units 27a, 27b and sends an appropriate command to the gear shift controller 100 responsive to the request or input signal from the switch mechanism 48 of each of the units 27a, 27b. The front and rear gear changer 30, 36 each comprises a motor 104, 106 that may include gear reduction (not shown), a motor driver 108, 110 for driving the motor, and a position sensor 112, 114 that senses the operating position of the respective gear changers. The gear shift controller 100 then generates a command signal to move the appropriate gear changer 30, 36 to the requested operating position or gear in response to signals received from the shift interpreter 102 and the position sensor 112, 114.
(31) In one illustrative example, the operation of the invention is as follows. When the right switch 27a is pressed, the rear gear changer 36 performs an upshift, when the left switch 27b is pressed the rear gear changer 36 performs a downshift. When both right and left switches 27a, 27b are pressed concurrently, the front gear changer 30 is shifted or toggled between the two front sprockets 34, i.e. from one of to the other of the front sprockets.
(32) Alternatively, the gear shift controller 100 in
(33) As shown in
(34) As shown in
(35)
(36) In step S1, the control unit checks to see if the right switch 27a is closed. If it is determined that the switch 27a is closed, at step S3 the control unit 28 or 128 checks if the left switch 27b is closed. If YES, processing is moved to step S5 and the front gear changer 30 is shifted. If, at step S3, the left switch 27b is open, processing moves to step S4 to check if the right switch 27a is still closed. If the right switch 27a is open, processing moves to step S6 and the rear gear changer 36 is up-shifted. Once a right switch closed condition is detected at step S1, the control unit 28 or 128 loops through steps S3-S4 until either the right switch 27a is released or the left switch 27b is pressed. Therefore, a rear gear changer upshift only occurs after pressing and releasing the right switch 27a.
(37) If the result of step S1 is NO, processing moves on to step S2 and the control unit 28 or 128 checks if the left switch 27b is closed. The process is similar to the one described above except that when the left switch 27b is open (released) without pressing the right switch 27a, processing moves to step S7 and the rear gear changer 36 is downshifted.
(38)
(39)
(40)
(41)
(42) When a single shift switch (e.g., one of 27a or 27b) is closed and held, the operation is as follows: In step S20, the switches are read and the state of each (open or closed) is stored in memory 141. In step S21, the system 28 or 128 checks if the state of any of the switches has changed since the previous read. In this case since a single switch was pressed (closed) the processor moves to step S22 then on to step S23 because a switch was closed. Since both switches were not closed, processing moves to step S24 the variable RS is assigned a rear shift value (see
(43)
(44) Processing continues to loop through steps S26, S20, and S21 until the pending timer expires. Processing then moves to step S28 to check if a rear shift value has been assigned to variable RS. Processing moves to step S29 where the value of RS determines if the rear gear changer will upshift or downshift. If RS=downshift, processing moves to step S7 where a rear downshift is executed, otherwise processing moves to step S6 and a rear upshift is executed. From either of step S6 or step S7 processing moves to step S30 where the value RS is cleared and set to null and processing continues back to step S20.
(45) When the switch is opened (released) after the rear gear changer 36 has shifted due to a pending timer expired condition the operation will continue as follows: Step S21 detects the switch open change and processing continues to step S22. Step S22 (switch closed?) will be NO and processing continues to step S27 (button released?) where a YES sends processing to step S28 (RS=null?). Since the value of RS was set to null immediately after a rear downshift or upshift in step S30, the response will be YES and processing continues back to step S20 and no additional rear shift will occur.
(46) However, if the switch was not opened (released) and a second switch was closed (pressed) after the rear gear changer 36 has shifted due to a pending timer expired condition the operation will continue as follows: When the processor executes step S21 (switch changed since last read?) the result will be YES and processing moves to step S22. The result of S22 (switch closed?) will be YES and processing continues to step S23 (both switches closed?) where a YES result sends processing to step S5 (shift front) and a front shift is executed. Therefore, if a first switch is closed and held past the pending timer duration then a second switch is closed, the system first shifts the rear gear changer 36, and then shifts the front gear changer 30.
(47) When a single shift switch is closed and opened before the pending timer expires, the operation is as follows: In step S20 the input buttons are read and stored in memory 141. In step S21 the system checks if the switches have changed state since the previous read. In this case, since a switch was pressed, the processor will move to step S22 then on to step S23. Since both switches were not closed processing moves to step S24 where the variable RS is assigned a rear shift value. Processing moves to step S25 where the pending timer is started. The process moves back to step S20 then to step S21 where the result will be NO. Processing continues to loop through steps S26, S20, and S21 until the switch is opened or released. The change will be detected by step S21 where the result will be YES and processing will continue to step S22. The result of step S22 (switch closed?) will be NO, processing moves to step S27. The result of step S27 (switch opened?) will be YES, and processing will move to step S28 (RS=null?) to check if a rear shift value been assigned to variable RS. Processing moves to step S29 where the value of RS determines if the rear gear changer will upshift or downshift. If RS=downshift, processing moves to step S7 where a rear downshift is executed, otherwise processing moves to step S6 and a rear upshift is executed. From either steps S6 or S7 processing moves to step S30 where the value RS cleared and set to null and processing continues back to step S20.
(48) If a single switch is closed and a second switch is closed before the pending timer expires, the operation will be as follows: In step S21 the system 28 checks if the switches 27a, 27b have changed since the previous read, in this case since a switch was pressed the processor will move to step S22 then on to step S23. Since both switches were not closed just yet, processing moves to step S24 where the variable RS is assigned a rear shift value, depending on which switch was closed. Processing then moves to step S25 where the pending timer is started. The process moves back to step S20 then to step S21 where the result will be NO. Processing continues to loop through steps S26, S20, and S21 until the second switch is closed. At this time the result of step S21 will be YES and processing will move to step S22 where the result will be YES and processing will continue to step S23 (both switches closed?). The result of step S23 will be YES and processing will move to step S5 (shift front) and a front shift will be executed. Processing will continue to step S30 where RS is set to null and processing continues back to step S20. When the switches are released processing will continue through steps S21, S22, S27 and S28. In step S28 (RS=null?) the result will be YES and processing will continue back to step S20 and therefore no rear shifting will occur from the switch opening (release).
(49) The shift interpreter 102 may also be programmed to allow multiple rear shifts if a single switch is held for a long duration. The present invention could also be adapted to shift three chainrings as follows: When a FRONT SHIFT routine is executed if the front gear changer is in the large chainring position, then downshift. If the front gear changer is in the small chainring position, then upshift. If the current chainring is the middle chainring the shift interpreter 104 can use a measured parameter to determine whether an upshift or downshift is required, such as speed, acceleration, rear gear changer gear position, torque measured from a power meter, inclination of the road, among others. Another method to determine whether an upshift or downshift is requested when shifting from the middle chainring would be to use the RS variable that is set to the direction (upshift or downshift) of the switch that was pressed first. For example, when an upshift is desired from the middle chainring, the rider closes the right switch before the left switch, indicating the desire to upshift.
(50) Turning to
(51)
(52) The front shift method illustrated in
(53)
(54) While this invention has been described by reference to a particular embodiment, it should be understood that numerous changes could be made within the spirit and scope of the inventive concepts described. Accordingly, it is intended that the invention not be limited to the disclosed embodiment, but that it have the full scope permitted by the language of the following claims. Also, where the claims do not expressly state or necessarily imply the sequence of all or some steps, it would cover the steps performed in any order or simultaneously.