Technologies for converter topologies
09584044 ยท 2017-02-28
Assignee
Inventors
Cpc classification
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
In some embodiments of the disclosed inverter topologies, an inverter may include a full bridge LLC resonant converter, a first boost converter, and a second boost converter. In such embodiments, the first and second boost converters operate in an interleaved manner. In other disclosed embodiments, the inverter may include a half-bridge inverter circuit, a resonant circuit, a capacitor divider circuit, and a transformer.
Claims
1. An inverter for converting an input direct current (DC) waveform from a DC source to an output alternating current (AC) waveform for delivery to an AC grid, the inverter comprising: an input converter electrically coupled to a DC power bus, wherein the input converter is configured to convert the input DC waveform to a bus waveform supplied to the DC power bus and comprises: a full bridge resonant converter including (i) a first electrical switch and a second electrical switch electrically coupled to each other at a first electrical connection, and (ii) a third electrical switch and a fourth electrical switch electrically coupled to each other at a second electrical connection, and (iii) a resonant tank circuit electrically coupled to the first electrical connection; a first boost converter that includes (i) a capacitor, (ii) the first electrical switch and the second electrical switch, and (iii) a first inductor having a first terminal to receive the input DC waveform and a second terminal electrically coupled to the first electrical connection; and a second boost converter that includes (i) the capacitor, (ii) the third electrical switch and the fourth electrical switch, and (iii) a second inductor having a first terminal electrically coupled to the first terminal of the first inductor to receive the input DC waveform and a second terminal electrically coupled to the second electrical connection, wherein the first electrical switch and the third electrical switch are electrically coupled to the capacitor at a third electrical connection; and wherein the second electrical switch and the fourth electrical switch are electrically coupled to the capacitor at a fourth electrical connection.
2. The inverter of claim 1, wherein the capacitor comprises (i) a first terminal electrically coupled to the first electrical switch and the third electrical switch at a fifth electrical connection and (ii) a second terminal electrically coupled to the second electrical switch and the fourth electrical switch at a sixth electrical connection.
3. The inverter of claim 1, wherein the resonant tank circuit includes a resonant capacitor and a resonant inductor electrically coupled in series.
4. The inverter of claim 3, wherein the full bridge resonant converter further comprises a transformer and the resonant inductor comprises a resonant inductance formed from at least one of a leakage inductance and a magnetizing inductance of the transformer.
5. The inverter of claim 3, wherein the resonant capacitor resonates with the leakage inductance and energy is transferred from the capacitor across the transformer during resonance in response to one of (i) the first electrical switch and the third electrical switch being active or (ii) the second electrical switch and the fourth electrical switch being active.
6. The inverter of claim 1, wherein each of the first boost converter and the second boost converter is configured to increase a magnitude of the input DC waveform to generate a boosted DC waveform.
7. The inverter of claim 6, wherein: the first and second electrical switches and the third and fourth electrical switches of the full bridge resonant converter are configured to receive the boosted DC waveform and to generate a square waveform; and the resonant tank circuit is configured to receive the square waveform and to convert the square waveform to a resonant sinusoidal waveform.
8. The inverter of claim 1, further comprising an inverter controller electrically coupled to the input converter and configured to control operation of the first and second electrical switches and the third and fourth electrical switches.
9. The inverter of claim 8, wherein the inverter controller is configured to operate the first and second electrical switches with a phase shift relative to the third and fourth electrical switches for interleaved operation of the first and second boost converters.
10. The inverter of claim 8, wherein at least one electrical switch of the first and second electrical switches or third and fourth electrical switches is controlled by the inverter controller using zero-voltage switching.
11. The inverter of claim 8, wherein the inverter controller is configured to control operation of the first and second electrical switches and the third and fourth electrical switches using pulse width modulation and duty cycle modifications.
12. The inverter of claim 8, wherein at least one of the first boost converter and the second boost converter is configured to operate at a fixed frequency; and wherein the corresponding electrical switches are controlled via pulse-width modulation duty cycle control.
13. The inverter of claim 1, wherein the full bridge resonant converter further comprises a transformer, and further comprising: a rectifier circuit electrically coupled to a secondary winding of the transformer and to the DC power bus, wherein the rectifier circuit is configured to convert an input AC waveform received from the secondary winding of the transformer to the bus waveform supplied to the DC power bus.
14. The inverter of claim 1, wherein the DC source is embodied as a photovoltaic power source.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION
(12) While the concepts of the present disclosure are susceptible to various modifications and alternative forms, specific exemplary embodiments thereof have been shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that there is no intent to limit the concepts of the present disclosure to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
(13) References in the specification to one embodiment, an embodiment, an example embodiment, etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to effect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.
(14) Some embodiments of the disclosure, or portions thereof, may be implemented in hardware, firmware, software, or any combination thereof. Embodiments of the disclosure may also be implemented as instructions stored on a tangible, machine-readable medium, which may be read and executed by one or more processors. A machine-readable medium may include any mechanism for storing or transmitting information in a form readable by a machine (e.g., a computing device). For example, a machine-readable medium may include read only memory (ROM); random access memory (RAM); magnetic disk storage media; optical storage media; flash memory devices; and others.
(15) Referring to
(16) The inverter 106 is electrically connected to the DC source 104 and configured to convert a DC waveform generated by the DC source 104 to an AC waveform suitable for delivery to the AC grid 102 and, in some embodiments, loads coupled to the AC grid 102. The AC grid 102 may be embodied as, for example, a utility power grid that supplies utility AC power to residential and commercial users. Such utility power grids may be characterized as having an essentially sinusoidal bipolar voltage at a fixed grid frequency (e.g., f=/2=50 Hz or 60 Hz).
(17) As discussed above, in some embodiments, the DC source 104 may be embodied as one or more photovoltaic cells. In such embodiments, the DC source 104 and the inverter 106 may be associated with each other to embody an AC photovoltaic module (ACPV) 200 as illustrated in
(18) Referring now to
(19) In use, the input converter 300 of the inverter 106 is configured for electrically coupling to the DC source 104 to receive a DC waveform therefrom. The input converter 300 converts the DC waveform to a bus waveform, which in the illustrative embodiment is embodied as a DC waveform. Similarly, the output converter 304 is configured to be electrically coupled to the AC grid 102 and convert the bus waveform (i.e., either a DC waveform or an AC waveform) to the output AC waveform at the grid frequency for delivery to the AC grid 102.
(20) As discussed above, the inverter controller 310 is electrically coupled to the input converter 300 and configured to control the operation of the input converter 300 to convert the input DC waveform from the DC source 104 to the bus waveform (e.g., a DC bus waveform) at the power bus 302. To do so, the inverter controller 310 may provide a plurality of switching and/or control signals to various circuits of the input converter 300. For example, in some embodiments, the inverter controller 310 controls the operation of the input converter 300 based on a global maximum power point tracking (MPPT) method. Illustratively, the inverter controller 310 is also electrically coupled to the output converter 304 and configured to control the operation of the output converter 304 to convert the bus waveform to the output AC waveform suitable for delivery to the AC grid 102. As shown in
(21) Additionally, in some embodiments, the inverter 106 may include circuits not shown herein for clarity of the description. For example, the inverter 106 may include communication circuitry, which may be communicatively coupled to the inverter controller 310 or may be incorporated therein. In such embodiments, the inverter controller 310 may utilize the communication circuitry to communicate with remote devices, such as remote controllers or servers. For example, depending on the particular embodiment, the communication circuitry may be configured to communicate with remote devices over an AC power line, such as the AC power line interconnects coupled to the output of the output converter 304, or using other communication technologies and/or protocols. For example, in some embodiments, the communication circuitry may be embodied as a wireless or wired communication circuit configured to communicate with remote devices utilizing one or more wireless or wired communication technologies and/or protocols such as Wi-Fi, Zigbee, ModBus, WiMAX, Wireless USB, Bluetooth, TCP/IP, USB, CAN-bus, HomePNA, and/or other wired or wireless communication technology and/or protocol.
(22) Referring now to
(23) As shown in
(24) The full bridge LLC resonant converter 404 is illustratively embodied as a DC-to-AC inverter circuit configured to convert the DC waveform supplied by the DC source 104 to an AC waveform delivered to the rectifier 406. In particular, the full bridge LLC resonant converter 404 utilizes the switches 420, 422, 424, 426, which may be controlled by the inverter controller 310, to generate a square waveform having a voltage, V.sub.ab, as shown in
(25) The transformer 414 may be embodied as a two or more winding transformer having a primary winding electrically coupled to, or otherwise forming a portion of, the resonant tank circuit 412 of the full bridge LLC resonant converter 404 and a secondary winding coupled to the rectifier 406. The transformer 414 is configured to convert an input AC waveform at the primary winding to a second AC waveform at the secondary winding. The first and second AC waveforms may have substantially equal frequency and may or may not have substantially equal voltages. The rectifier 406 is electrically coupled to the secondary winding of the transformer 414 and configured to rectify the second AC waveform to a DC waveform supplied to the power bus 302. Of course, it should be appreciated that an input converter 300 having other circuit topology and/or additional or fewer modules may be used in other embodiments.
(26) An embodiment of the input converter 350 is illustrated in
(27) The inductor 502 is electrically coupled to the switches 420, 422 at an electrical connection 556, and the inductor 504 is electrically coupled to the switches 424, 426 at an electrical connection 558. As indicated above, each of the switches 420, 422, 424, 426 is configured to receive a corresponding control signal from the inverter controller 310 to control operation of the inverter 106. The control circuit may use PWM to control the switches 420, 422, 424, 426 at a relatively high switching frequency (e.g., at a frequency that is substantially higher than the AC grid frequency). As shown, a resonant capacitor 506 is electrically coupled in series between the electrical connection 556 and a resonant inductance 508. The resonant inductance 508 may be embodied as, or otherwise include, a physical inductor and/or represent the leakage inductance and/or magnetizing inductance of the transformer 414, an inductance associated with one or more discrete inductors, and/or the inductance of a circuit path (e.g., circuit board traces).
(28) The illustrative transformer 414 includes a primary winding 510 electrically coupled to the resonant inductance 508 and the electrical connection 558 and a secondary winding 512 electrically coupled to the rectifier circuit 408 (see
(29) It should be appreciated that, in the illustrative embodiment, the boost converter 400 includes the capacitor 410, the inductor 502, and the switches 420, 422 and the boost converter 402 includes the capacitor 410, the inductor 504, and the switches 424, 426 as shown in
(30) During operation of the converter 350, the switches 420, 422 and the switches 424, 426 are controlled by the inverter controller 310 to operate with a phase shift relative to one another, which permits the boost converters 400, 402 to operate in an interleaved manner. For example, in an illustrative embodiment, the pair of switches 420, 422 and the pair of switches 424, 426 operate with a 180 degree phase shift relative to one another. It should be appreciated that the illustrative boost converters 400, 402 have PWM-based duty cycle control rather than frequency-based control common to most resonant converters. As such, in some embodiments, the inverter controller 310 may operate the boost converters 400, 402 at a fixed frequency. However, in other embodiments, the inverter controller 310 may control the boost converters 400, 402 via PWM at a variable frequency for various design considerations other than power control (e.g., to optimize/improve efficiency and/or mitigate electromagnetic interference). It should be appreciated, however, that in such embodiments the voltage and/or power control of the boost converters 400, 402 is accomplished via duty cycle control, not by the variation of the frequency of the boost converters 400, 402. The boost converters 400, 402 feed voltage across the capacitor 410, which in turn feeds the full bridge LLC resonant converter 404. In particular, the capacitor 410 regulates the voltage across the bridge consisting of the switches 420, 422, 424, 426 to maintain a relatively stable DC voltage without voltage transients, which can damage the switches 420, 422, 424, 426. At the start of the interval during which the diagonal switches 420, 422, 424, 426 are on (i.e., the pair of switches 420, 426 or switches 422, 424), the resonant capacitor 506 resonates with the resonant inductance 508 and energy is transferred from the capacitor 410 to the secondary side of the transformer 414 during the resonation.
(31) As indicated above, the full bridge LLC resonant converter 404 outputs a smooth sinusoidal wave rather than a square wave, which eliminates the need for an active voltage clamp and permits soft switching. That is, the switches 420, 422, 424, 426 may be controlled using zero-voltage switching or conditional zero-voltage switching (i.e., operation in a critical conduction mode) in which there is no or otherwise minimal reverse recovery for the switches 420, 422, 424, 426. In other words, the diodes 514, 516, 518, 520 turn off softly so that the corresponding reverse recovery effects from such switching are negligible or otherwise less severe than would be present in response to hard switching. For that reason, the diodes 514, 516, 518, 520 may be embodied as fast recovery diodes (e.g., P-i-N diodes and other conventional diodes) rather than as Schottky diodes (e.g., silicon carbide (SiC) diodes) and other diodes designed to have negligible reverse recovery effects. Of course, each of the diodes 514, 516, 518, 520 may be embodied as any suitable diode depending on the particular implementation.
(32) At the end of the interval during which the energy is transferred across the transformer 414, the high-voltage side diodes 514, 518 turn off naturally (i.e., the turn-off is soft). The low-voltage side switches 422, 426 turn off their channels and can utilize zero-voltage switching. During the dead time in which all of the switches 420, 422, 424, 426 are off, the inductor current flows through the body diode of the high-side switches 420, 424. The switches 422, 426 utilize zero-voltage switching during turn-on In order for the switches 420, 424 to avoid turning off their corresponding body diodes (i.e., to avoid reverse recovery), critical conduction mode is necessary for the inductors 502, 504. An illustrative condition for critical conduction mode is that
(33)
V.sub.i is the input voltage, D.sub.2 is the duty cycle of the corresponding switch, V.sub.bus is the voltage across the power bus 302, f is the frequency, L is the inductance of the corresponding inductor 502, 504, and i.sub.dc is the current supplied to the power bus 302.
(34) Referring now to
(35)
(36) It should be appreciated that, in the illustrative embodiment, energy is transferred to the secondary side of the transformer 414 during the positive and negative voltage-level periods. The duration, t.sub.active, of each positive and negative voltage-level period may be determined according to
(37)
In order to achieve soft switching of the output diodes 514, 516, 518, 520, half of the LC resonant period should be less than t.sub.active. In other words, the resonant period should satisfy the condition, 0.5t.sub.rt.sub.active. As shown in
(38) Referring now to
(39) An illustrative embodiment of the input converter 352 is illustrated in
(40) The capacitor divider 1004 is electrically coupled to each of the transformer 1006 and the inverter circuit 1002. In the illustrative embodiment, the capacitor divider 1004 includes capacitors 1128, 1130 and is configured to generate a divided voltage. The transformer 1006 includes a primary winding 1132 electrically coupled to the capacitor divider 1004 and the inverter circuit 1002 and a secondary winding 1134 electrically coupled to the rectifier circuit 1008. As shown, the transformer 1006 includes a leakage inductance, which is represented in
(41) More specifically, in the illustrative embodiment of
(42) The rectifier circuit 1008 is electrically coupled to the secondary winding 1134 of the transformer 1006 and configured to convert the second AC waveform supplied by the transformer 1006 to a DC bus waveform supplied to the power bus 302. In the illustrative embodiment, the rectifier circuit 1008 is embodied as a half-bridge rectifier formed from a plurality of diodes 1138, 1140 and includes a capacitor divider of capacitors 1142, 1144. Again, in other embodiments, other circuit topologies may be used in the rectifier circuit 1008. The rectifier circuit 1008 may also include an energy storage device, such as a bus capacitor 1146, for filtering the DC bus waveform. In particular, the secondary winding 1034 of the transformer 1006 is electrically coupled to the diodes 1138, 1040 at an electrical connection 1158 and electrically coupled to the capacitors 1142, 1144 at an electrical connection 1160. Further, the bus capacitor 1146 is electrically coupled to the diode 1138 and the capacitor 1142 at an electrical connection 1162 and is electrically coupled to the diode 1140 and the capacitor 1144 at an electrical connection 1164.
(43) It should be appreciated that, in some embodiments, the input converter 352 may operate according to similar principles as the input converter 350. For example, in the illustrative embodiment, the input converter 352 is embodied as the half-bridge topological counterpart to the converter 350 (i.e., a full-bridge boost resonant converter). Similar to the input converter 350, the resonant operation of the input converter 352 eliminates the need for active clamping, and the output power is regulated by varying the duty cycle and maintaining a constant or near-constant frequency.
(44) Electrical schematics of the input converter 352 illustrating a flow 1200 of current through the input converter 352 at various stages of operation are shown in
(45) It will be appreciated the resonant frequency, f.sub.1, at this stage may be expressed according to:
(46)
where n is the turns ratio of the secondary side to the primary side of the transformer 1006, L.sub.4 is the resonant inductance 1136, C.sub.1 is the capacitance of the capacitor 1128, C.sub.2 is the capacitance of the capacitor 1130, and C.sub.3 is the capacitance of the capacitor 1138. Further, the turns ratio, n, may be expressed as
(47)
where n.sub.sec is the number of turns of the secondary side of the transformer 1006, n.sub.prim is the number of turns of the primary side of the transformer 1006, V.sub.o is the output voltage of the input converter 352, and is V.sub.c the voltage across the capacitors 1128, 1130. It should further be appreciated that the relationship between the input voltage, the duty cycle of the switch 1126, and the voltage across the capacitors 1128, 1130 may be expressed as
(48)
where D is the duty cycle.
(49) Referring now to
(50)
where C.sub.4 is the capacitance of the capacitor 1144 and the other variables are similar to those described above.
(51) Referring now to
(52) Referring now to
(53) It should be appreciated that the input converter 352 may exhibit characteristics that are advantageous to a DC-to-DC boost converter in some implementations and may be similar to the benefits of the topology of the input converter 350. For example, the resonant operation of the input converter 352 may generate a relatively sinusoidal waveform across the transformer 1006, eliminate the need for an active clamping circuit, and/or permit soft switching of the output diodes 1138, 1140 (i.e., the diodes 1138, 1140 require little or no reverse recovery). Additionally, the output power may be regulated by varying the duty cycle while maintaining a constant or near-constant frequency.
(54) There is a plurality of advantages of the present disclosure arising from the various features of the apparatuses, circuits, and methods described herein. It will be noted that alternative embodiments of the apparatuses, circuits, and methods of the present disclosure may not include all of the features described yet still benefit from at least some of the advantages of such features. Those of ordinary skill in the art may readily devise their own implementations of the apparatuses, circuits, and methods that incorporate one or more of the features of the present disclosure and fall within the spirit and scope of the present invention as defined by the appended claims.