ACTUATOR ASSEMBLY FOR AN ELECTROMAGNETICALLY ACTUATABLE VALVE
20230121862 · 2023-04-20
Assignee
Inventors
- Michael Beuschel (Stammham, DE)
- Stefan Bauer (Geisenfeld, DE)
- Holger Fernengel (Ingolstadt, DE)
- Jürgen Wedell (Ingolstadt, DE)
- Alexander Kerler (Titting, DE)
Cpc classification
F16K31/0696
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0679
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60N2/914
PERFORMING OPERATIONS; TRANSPORTING
F16K31/0627
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K31/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60N2/90
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An actuator arrangement for an electromagnetically actuatable valve comprises a housing having a first wall, and a second wall situated opposite the first wall, a solenoid armature, with first and second axial armature end surfaces facing toward the first and second housing walls respectively, movable along an axis between a first position, where the first end surface makes contact with the first wall, and a second position, where the first end surface is away from the first wall. A damping element of an elastomer material extends from the second end surface toward the second wall and contacts the second wall in the first and second positions of the solenoid armature, A stop element of an elastomer material extends from the second end surface toward the second wall and, in the first position, is away from the second wall and, in the second position, contacts the second wall.
Claims
1. An actuator arrangement for an electromagnetically actuatable valve, comprising: a housing comprising a first housing wall and a second housing wall situated opposite the first housing wall, a solenoid armature arranged in the housing between the first housing wall and the second housing wall and movable between the first housing wall and the second housing wall along an axis, wherein the solenoid armature has a first axial armature end surface, which faces toward the first housing wall, and a second axial armature end surface, which faces toward the second housing wall, and the solenoid armature is movable between a first position, in which the first axial armature end surface makes contact with the first housing wall, and a second position, in which the first axial armature end surface has been moved away from the first housing wall, at least one damping element which is arranged on the second axial armature end surface and which extends from the second axial armature end surface in a direction of the second housing wall and which comprises an elastomer material, wherein the at least one damping element makes contact with the second housing wall both in the first position and in the second position of the solenoid armature, and at least one stop element which is arranged on the second axial armature end surface and which extends from the second axial armature end surface in the direction of the second housing wall and which comprises an elastomer material and which, in the first position of the solenoid armature, has been moved away from the second housing wall and, in the second position of the solenoid armature, makes contact with the second housing wall.
2. The actuator arrangement as claimed in claim 1, wherein the at least one damping element and the at least one stop element are formed from same elastomer material.
3. The actuator arrangement as claimed in claim 1, wherein, in the first position of the solenoid armature, an axial extent of the at least one damping element is greater than an axial extent of the at least one stop element.
4. The actuator arrangement as claimed in claim 3, wherein a difference between the axial extent of the at least one stop element and the axial extent of the at least one damping element is substantially in a range of a stroke of the solenoid armature.
5. The actuator arrangement as claimed in claim 1, wherein the second housing wall has a fluid opening which extends through the second housing wall, and the at least one stop element, in the second position of the solenoid armature, makes fluid-tight contact with a sealing seat of the fluid opening.
6. The actuator arrangement as claimed in claim 1, wherein the second housing wall has a fluid opening which extends through the second housing wall, and the at least one damping element is arranged spaced apart from the at least one stop element such that, both in the first position of the solenoid armature and in the second position of the solenoid armature, a fluid channel for a fluid flowing radially at the second axial armature end surface and through the fluid opening is formed between the at least one damping element and the at least one stop element.
7. The actuator arrangement as claimed in claim 1, wherein the at least one damping element has an axial damping element end surface, and a size of the at least one damping element end surface lies in a range between approximately 5% and approximately 50%, in particular in a range between approximately 10% and approximately 20%, of a size of the second axial armature end surface.
8. The actuator arrangement as claimed in claim 1, wherein, in the first position of the solenoid armature, an extent of the at least one stop element in a circumferential direction of the solenoid armature is at least twice as great as an extent of the at least one damping element in the circumferential direction of the solenoid armature.
9. The actuator arrangement as claimed in claim 1, wherein the at least one damping element has a first extent dimension in an axial direction of the solenoid armature, has a second extent dimension in a circumferential direction of the solenoid armature, and has a third extent dimension in a radial direction of the solenoid armature, and a ratio of the first extent dimension to the second extent dimension lies in a range between approximately 1 and approximately 2, and a ratio of the first extent dimension to the third extent dimension lies in a range between approximately 1 and approximately 2.
10. The actuator arrangement as claimed in claim 1, furthermore having: at least one further damping element which is arranged on the second axial armature end surface and which extends from the second axial armature end surface in the direction of the second housing wall and which makes contact with the second housing wall both in the first position and in the second position of the solenoid armature, wherein the at least one further damping element is arranged spaced apart from the at least one damping element such that, at least in the first position of the solenoid armature, a fluid channel for a fluid flowing radially at the second axial armature end surface is formed between the at least one damping element and the at least one further damping element.
11. The actuator arrangement as claimed in claim 10, wherein the at least one damping element and the at least one further damping element have an equal radial spacing to the axis.
12. The actuator arrangement as claimed in claim 1, wherein the second housing wall is configured at least partially as an electromagnetic core.
13. The actuator arrangement as claimed in claim 1, wherein the first housing wall has a fluid opening that extends through the first housing wall, and the actuator arrangement further comprises: a sealing element which is arranged on the first axial armature end surface and which extends from the first axial armature end surface in a direction of the first housing wall and which, in the first position of the solenoid armature, makes fluid-tight contact with a sealing seat, arranged at the first housing wall, of the fluid opening.
14. The actuator arrangement as claimed in claim 13, wherein the sealing element, the at least one damping element and the at least one stop element are formed from same elastomer material.
15. The actuator arrangement as claimed in claim 1, wherein the actuator arrangement further comprises a restoring element which is configured to preload the solenoid armature into the first position in the absence of actuation.
Description
[0024] Further features and objects of the present invention will become apparent to a person skilled in the art by practicing the present teaching and taking into consideration the accompanying drawings. In the drawings:
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036] Elements of identical design or function are provided with the same reference designations across all figures.
[0037] Reference is made firstly to
[0038] The solenoid armature 16 is, between the first housing wall 12 and the second housing wall 14, movable axially along an axis 18 between a first position and a second position.
[0039] The solenoid armature 16 has a first axial armature end surface 20, which is substantially perpendicular to the axis 18, and a second axial armature end surface 22, which is situated opposite the first axial armature end surface 20 and which is substantially likewise perpendicular to the axis 18. The first axial armature end surface 20 faces toward the first housing wall 12, and the second axial armature end surface 22 faces toward the second housing wall 14.
[0040] As shown in
[0041] As is also shown in
[0042] As shown by a comparison of
[0043] Reference is now made to
[0044] In this specific example, too, the solenoid armature 16 is illustrated as a circular cylindrical armature. In other embodiments that are not shown, the solenoid armature 16 may self-evidently have other embodiments.
[0045] As can be seen in
[0046] As can also be seen in
[0047] Reference will now be made to
[0048] Reference is now made to
[0049] As is shown in
[0050] Furthermore, a collective axial damping element end surface 38 of the damping elements 24A, 24B, which corresponds to the sum of the axial damping element end surfaces 38A, 38B of the respective damping elements 24A, 24B, is in a range between approximately 5% and approximately 50%, in particular in a range between approximately 10% and approximately 20%, of the size of the second armature end surface 22. Here, the axial damping element end surface 38 occupies a relatively small proportion of the second armature end surface 22, as a result of which a particularly soft force-travel characteristic for the damping elements 24A, 24B is achieved.
[0051] Furthermore, the damping elements 24A, 24B have a first extent or a first extent dimension 28 in an axial direction of the solenoid armature 16, a second extent or a second extent dimension 36 in a circumferential direction of the solenoid armature 16, and a third extent or a third extent dimension 40 in a radial direction of the solenoid armature 16. A ratio of the first extent dimension 28 to the second extent dimension 36 is in this case selected such that this ratio is in a range between approximately 1 and 2. Furthermore, a ratio of the first extent dimension 28 to the third extent dimension 40 is in this case selected such that this ratio is in a range between approximately 1 and approximately 2. In other words, this means: The damping elements 24A, 24B each have a shape that is approximately equally as tall as it is wide (as viewed in a circumferential direction and/or radial direction) but at most twice as tall as it is wide (as viewed in a circumferential direction and/or radial direction). Such a shape ensures that the damping elements 24A, 24B have a sufficient height, so as not to have too hard a force-travel characteristic, but at the same time are not too tall, so as not to be buckled during the movement of the solenoid armature 16 from the first position into the second position. It is not essential to the invention for the extent dimensions of the damping elements 24A, 24B in a circumferential direction and a radial direction to be equal.
[0052] Reference is now made to
[0053] In the specific example of
[0054] Reference is now made to
[0055] The above-discussed damping elements 24A and 24B, and the stop element 26, are situated on the second armature end surface 22, which is situated opposite the first armature end surface 20. In the refinement of
[0056] As can also be seen in
[0057] As already discussed, the solenoid armature 16 is situated in the first position in the electrically deenergized state of the valve 42. For this purpose, the solenoid armature 16 is preloaded into the first position by means of a restoring element 60 configured specifically for this purpose.
[0058] Now, in addition to the solenoid armature 16 and the electromagnetic core 54, which belong to the actuator arrangement 10, the valve 42 furthermore comprises a magnetic coil 62 and a yoke 64. If the valve 42 is now electrically energized, the solenoid armature 16 moves, in a manner known to a person skilled in the art, from the first position shown in
[0059] In the second position of the solenoid armature 16, the second armature end surface 20, and in particular the sealing element 52, have been moved away from the first housing wall 12. At the same time, on the second armature end surface 22, not only the two damping elements 24A and 24B but also the stop element 26, configured as a circular disk, are in contact with the second housing wall 14. Since the stop element 26 is configured as a sealing element, it is possible in the second position of the solenoid armature 16 for the stop element 26 to make fluid-tight contact with a sealing seat of the fluid opening 56 and to thus prevent a flow of fluid through the fluid opening 56.
[0060] At the same time, however, in the second position of the solenoid armature 16, the fluid opening 48 of the first housing wall 12 is open, such that a fluid situated in the fluid source 50 can flow via the corresponding fluid connection, the fluid opening 48 and the non-controllable fluid opening 58 into the fluid bladder 46. In other words, in the second position of the solenoid armature 16, the fluid bladder 46 can be filled with fluid.
[0061] The refinement of the actuator 10 in the 3/2 NO valve 42, as shown in
[0062] Reference is now made to
[0063] In the specific example of
[0064] The 3/3 NO valve 66 is made up substantially of two 2/2 valves, each of which has an actuator arrangement 10 with a movable solenoid armature 16 and has an electromagnetic core 54, a magnet coil 62 and a yoke 64. Here, the right-hand 2/2 NO valve is substantially structurally identical to the 3/2 NO valve that has been described in conjunction with
[0065] By contrast to the right-hand solenoid armature 16, the left-hand solenoid armature 16 furthermore has, on its second armature end surface 22, a stop element 30 in addition to the damping elements 24A and 24B, which stop element is configured as mutually spaced-apart stop elements 30A, 30B, as described in conjunction with
[0066] Both the right-hand solenoid armature 16 and the left-hand solenoid armature 16 are movable between a first position and a second position. In
[0067] In the first position of the right-hand solenoid armature 16, the damping elements 24A and 24B make contact with the second housing wall 14 of the right-hand actuator arrangement 10. Likewise, in the first position of the left-hand solenoid armature 16, the damping elements 24A and 24B make contact with the second housing wall 14 of the left-hand armature arrangement 10. Furthermore, the damping elements 24A, 24B and the stop elements 30A, 30B of the left-hand actuator arrangement 10 are arranged spaced apart from one another such that a radial flow on the second armature end surface 22 of the left-hand solenoid armature 16 is possible. This has the result that a fluid situated in the fluid bladder 46 can flow through the fluid opening 70 and radially over the second armature end surface 22 of the left-hand solenoid armature 16. From there, the fluid can flow onward through the non-controllable fluid opening 58 into the valve chamber of the right-hand 2/2 NO valve and, from there, through the fluid opening 56 into the surroundings. In other words, the fluid bladder 46 can be emptied or ventilated by means of the 3/3 NO valve 66 shown in
[0068] If the 3/3 NO valve 66 is now correspondingly electrically energized, then the right-hand solenoid armature 16 moves from the first position into the second position counter to the restoring force of the right-hand restoring element 60. In the second position, the right-hand stop element 26, configured as a sealing element, makes contact with a sealing seat of the fluid opening 56, such that a fluidic connection to the surroundings is shut off. Furthermore, in the case of corresponding electrical energization of the 3/3 NO valve 66, the left-hand solenoid armature 16 is moved from the first position into the second position counter to the restoring force of the left-hand restoring element 60 from the first position into the second position. In the second position, not only the damping elements 24A, 24B but also the stop elements 30A, 30B make contact with the second housing wall 14, configured as an electromagnetic core 54, of the left-hand actuator arrangement 10. However, the damping elements 24A, 24B and the stop element 30A, 30B are arranged spaced apart from one another such that a fluid flow through the fluid opening 70 is possible also in the second position of the left-hand solenoid armature 16. Since it is furthermore the case in the second position of the left-hand solenoid armature 16 that contact is no longer made with the first housing wall 12, fluid can flow from the fluid source 50 via the fluid opening 70 into the fluid bladder 46 (but not via the fluid opening 56 into the surroundings). In otherwords, in the position of the 3/3 NO valve 66 shown in
[0069] If it is now sought – as has been mentioned above – for the pressure in the fluid bladder 46 to be held, then it is merely necessary for the 3/3 NO valve 66 to be electrically energized such that the left-hand solenoid armature 16 is moved from the second position back into the first position. In this way, a fluidic connection to the fluid source 50 is shut off by means of the sealing element 52 of the left-hand solenoid armature 16. At the same time, the right-hand solenoid armature 16 remains in the second position, in which a fluidic connection to the surroundings is also shut off.
[0070] The actuator arrangements 10 shown in
[0071] Reference is finally made to
[0072] In the specific example of
[0073] The 3/3 NC valve 72 is made up substantially of two 2/2 NC valves, each of which has an actuator arrangement 10 with a movable solenoid armature 16 and has an electromagnetic core 54, a magnet coil 62 and a yoke 64. Here, the right-hand 2/2 NC valve is similar to the left-hand 2/2 NC valve that has been described in conjunction with
[0074] In the case of the right-hand actuator arrangement 10 of the right-hand 2/2 NC valve, the first housing wall 12 is again configured with a fluid opening 48, similarly to the refinement of
[0075] As can be seen in
[0076] If it is now sought for the fluid bladder 46 to be ventilated, then the 3/3 NC valve 72 must be electrically energized such that the left-hand solenoid armature 16 moves from the first position into the second position and the right-hand solenoid armature 16 moves from the second position into the first position. If the right-hand solenoid armature 16 is situated in the first position, an inflow of fluid from the fluid source 50 is prevented. If the left-hand solenoid armature 16 is furthermore situated in the second position, the fluid opening 76 is opened up because the sealing element 52 of the left-hand solenoid armature 16 no longer closes the fluid opening 76. Since the damping elements 24A, 24B and the stop element 30A, 30B are furthermore arranged spaced apart from one another such that a fluid flow through the fluid opening 70 is possible also in the second position of the left-hand solenoid armature 16, fluid can flow from the fluid bladder 46 through the fluid opening 76 into the surroundings. In other words, in the position of the 3/3 NC valve 72 shown in
[0077] If it is now also sought – as has been mentioned above – for the pressure in the fluid bladder 46 to be held, then it is merely necessary for the 3/3 NC valve 72 to be electrically energized, or electrically deenergized, such that the left-hand solenoid armature 16 is moved from the second position back into the first position. In this way, a fluidic connection to the surroundings is shut off by means of the sealing element 52 of the left-hand solenoid armature 16. At the same time, the right-hand solenoid armature 16 must remain in the first position in order that a fluidic connection to the fluid source 50 is shut off.
[0078] The actuator arrangements 10 shown in
[0079] Further arrangements of the actuator arrangements 10 in corresponding refinements are conceivable in order to realize further valves that are suitable for the respective application