Valve-in-head irrigation sprinkler with service valve
09578817 ยท 2017-02-28
Assignee
Inventors
- Richard M. Dunn (Carlsbad, CA, US)
- Santo Uccello (San Marcos, CA, US)
- Sean A. O'Neill (Escondido, CA, US)
Cpc classification
F16K5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05B7/1209
PERFORMING OPERATIONS; TRANSPORTING
B05B1/304
PERFORMING OPERATIONS; TRANSPORTING
B05B3/0418
PERFORMING OPERATIONS; TRANSPORTING
B05B3/0431
PERFORMING OPERATIONS; TRANSPORTING
B05B1/26
PERFORMING OPERATIONS; TRANSPORTING
F16K31/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05B3/0422
PERFORMING OPERATIONS; TRANSPORTING
Y10S239/15
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B05B1/3026
PERFORMING OPERATIONS; TRANSPORTING
B05B15/74
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B3/04
PERFORMING OPERATIONS; TRANSPORTING
F16K31/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05B1/26
PERFORMING OPERATIONS; TRANSPORTING
B05B1/30
PERFORMING OPERATIONS; TRANSPORTING
B05B12/00
PERFORMING OPERATIONS; TRANSPORTING
B05B7/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An irrigation sprinkler includes a main valve mounted in the lower end of an outer housing for controlling the flow of water through an inlet of the outer housing. A pilot valve is operatively coupled to the main valve for turning the main valve ON and OFF. A solenoid is operatively coupled to the pilot valve for opening and closing the pilot valve. A service valve is operatively coupled between the main valve and the pilot valve. The service valve is manually actuable from an AUTO state to allow normal operation of the sprinkler and to an OFF state to allow repair or replacement of the pilot valve or solenoid without having to manually shut OFF a supply valve that is coupled to the inlet of the outer housing through a supply pipe.
Claims
1. An irrigation sprinkler, comprising: an outer housing having an inlet at a lower end thereof; a main valve mounted in the lower end of the outer housing for controlling the flow of water through the inlet; a pilot valve operatively coupled to the main valve for turning the main valve ON and OFF; and a service valve operatively coupled between the main valve and the pilot valve and manually actuable from an AUTO state to allow normal operation of the sprinkler and to an OFF state to allow repair or replacement of the pilot valve without having to manually shut OFF a supply valve that is coupled to the inlet of the outer housing through a supply pipe.
2. An irrigation sprinkler comprising: an inlet configured to connect to a pressurized water supply; a main valve mounted downstream of the inlet; a pilot valve having an inlet and an outlet, wherein operation of the pilot valve is configured to cause the main valve to open or close; and a service valve comprising: a first port configured to hydraulically communicate with the main valve; a second port configured to hydraulically communicate with the inlet of the pilot valve; a third port that communicates to a vent; and a moveable valve component configured to create an open hydraulic communication path between the pilot valve inlet and the main valve in a first position, to create an open hydraulic communication path between the main valve and the vent in a second position, and to block hydraulic communication between the main valve and the vent in a third position.
3. The irrigation sprinkler of claim 2, wherein the service valve comprises a manually-actuable member connected to the moveable valve component.
4. The irrigation sprinkler of claim 3, wherein the moveable valve component is configured to transition between the three positions via actuation of the manually-actuable member.
5. The irrigation sprinkler of claim 4, wherein the manually-actuable member is cylindrical and extends from the moveable valve component.
6. The irrigation sprinkler of claim 3, wherein the moveable valve component is configured to transition between the three positions via rotation of the manually-actuable member.
7. The irrigation sprinkler of claim 2, wherein the irrigation sprinkler is configured to operate in a normal mode of operation when the moveable valve component is in the first position.
8. The irrigation sprinkler of claim 2, wherein the irrigation sprinkler is configured to operate in a manual mode when the moveable valve component is in the second position.
9. The irrigation sprinkler of claim 8, wherein the moveable valve component facilitates hydraulic communication between the main valve and the vent to cause the inlet valve to open, wherein the hydraulic communication between the main valve and the vent bypasses the pilot valve.
10. The irrigation sprinkler of claim 2, wherein hydraulic communication between the first port and the second port and hydraulic communication between the first port and the third port of the service valve are blocked when the moveable valve component is in the third position so the main valve will not operate.
11. The irrigation sprinkler of claim 2 comprising a pressure regulator located in a fluid path between the main valve and the vent.
12. An irrigation sprinkler comprising: a sprinkler inlet configured to connect to a pressurized water supply; a main valve positioned downstream of the inlet; a pilot valve configured to transition the main valve between an opened state and a closed state; and a service valve comprising: a first port in fluid communication with the main valve; a second port in fluid communication with the pilot valve; a third port in fluid communication with a vent; and an actuation mechanism rotatably mounted about an axis of rotation and configured to rotate in response to actuation by a tool or a user's hand, the actuation mechanism configured to close the third port and open the first and second ports when in a first rotated position, to close the second port and open the first and third ports when in a second rotated position, and to inhibit fluid communication from the first port to both the second and third ports when in a third rotated position.
13. The irrigation sprinkler of claim 12, wherein the pilot valve is configured to open and close in response to signals from a solenoid.
14. The irrigation sprinkler of claim 12, wherein the first, second, and third ports are coplanar.
15. The irrigation sprinkler of claim 12, wherein the first, second, and third ports are stationary as the actuation mechanism transitions between the first, second and third rotated positions.
16. The irrigation sprinkler of claim 12, wherein the actuation mechanism is accessible via a hole in a lid of the irrigation sprinkler.
17. The irrigation sprinkler of claim 12, comprising a pressure regulator in fluid communication with the vent.
18. The irrigation sprinkler of claim 12, comprising a valve member connected to the actuation mechanism.
19. The irrigation sprinkler of claim 18, wherein the valve member comprises a T-shaped fluid passage configured to rotate in unison with rotation of the actuation mechanism.
20. The irrigation sprinkler of claim 18, wherein the valve member comprises one or more fluid passages configured to rotate in unison with rotation of the actuation mechanism.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
SUMMARY OF THE INVENTION
(23) In accordance with the present invention an irrigation sprinkler includes an outer housing having an inlet at a lower end thereof. A riser is mounted inside the outer housing for vertical reciprocation through an opening in an upper end of the outer housing. A nozzle is mounted in an upper end of the riser for ejecting a stream of water. A main valve is mounted in the lower end of the outer housing for controlling the flow of water through the inlet. A pilot valve is operatively coupled to the main valve for turning the main valve ON and OFF. A solenoid is operatively coupled to the pilot valve for opening and closing the pilot valve. A service valve is operatively coupled between the main valve and the pilot valve. The service valve is manually actuable from an AUTO state to allow normal operation of the sprinkler and to an OFF state to allow repair or replacement of the pilot valve or solenoid without having to manually shut OFF a supply valve that is coupled to the inlet of the outer housing through a supply pipe.
DETAILED DESCRIPTION
(24) In accordance with the present invention, a valve-in-head sprinkler with a top serviceable valve module is provided with a service valve that can be manually actuated from the top side of the sprinkler. In a first embodiment the service valve is a 3-way valve coupled between the diaphragm valve, the pressure regulator and the pilot valve. The 3-way service valve can be manually actuated to OFF, AUTO and ON states. Manually actuating the 3-way service valve to its OFF state allows the nozzle to be replaced or the valve actuator components to be repaired or replaced without having to shut OFF the supply valve to the sprinkler and without having to bleed the supply pipe. Manually actuating the 3-way service valve to its ON state allows the sprinkler to be tested. Manually actuating the 3-way service valve to its AUTO state allows the sprinkler to operate in its normal intended fashion, i.e. be turned ON and OFF by the irrigation controller.
(25) In a second embodiment of the present invention, the service valve is a 2-way valve that is coupled between the diaphragm valve and the pilot valve. The 2-way service valve may be manually actuated to its OFF state to permit nozzle replacement. Manually actuating the 2-way service valve to its OFF state also allows repair or replacement of the valve actuator components without having to manually shut OFF the supply valve and bleed the supply pipe.
(26) Incorporation of a service valve into a valve-in-head sprinkler in accordance with the present invention eliminates problems with maintaining precise tolerances between the solenoid and the pilot valve otherwise necessary to ensure that the sprinkler can be manually turned ON and OFF simply by twisting the solenoid relative to the pilot valve.
(27) Referring to
(28) The sprinkler 10 includes a vertically extending generally cylindrical hollow outer housing 16 (
(29) Details of the construction of the diaphragm valve module 14 are illustrated in
(30) A cylindrical nozzle turret 22 (
(31) Details of other suitable drive assemblies for driving the nozzle turret 22 are disclosed in various patent applications and patents assigned to Hunter Industries, Inc. and need not be described in detail herein. For example, see U.S. patent application Ser. No. 13/343,522 filed Jan. 4, 2012 by Michael L. Clark et al. assigned to Hunter Industries, Inc. entitled Rotor-Type Irrigation Sprinkler with Coarse and Fine Arc Adjustment the entire disclosure of which is hereby incorporated by reference. See also U.S. patent application Ser. No. 13/343,456 filed Jan. 4, 2012 by Ronald H. Anuskiewicz et al. assigned to Hunter Industries, Inc. entitled Planetary Gear Drive Rotor-Type Sprinkler with Adjustable Arc/Full Circle Selection Mechanism the entire disclosure of which is hereby incorporated by reference. See also U.S. Pat. No. 7,677,469 granted Mar. 16, 2010 to Michael L. Clark and assigned to Hunter Industries, Inc. entitled Sprinkler with Reversing Planetary Gear Drive the entire disclosure of which is hereby incorporated by reference.
(32) A circular ground support flange 30 (
(33) Referring to
(34) The solenoid 37, pilot valve 38 and pressure regulator 42 periodically require service and are therefore made readily accessible to maintenance personnel from above a surface of a bed of soil (not illustrated) in which the housing 16 is planted upon moving the lid 34 to an open position. The lid 34 is removable entirely from the sprinkler 10 by removing screws 39 that are screwed into bores in the housing 32. Yardage numerals for a golf fairway may be engraved into the lid 34. Alternatively, the lid 34 can be molded with different yardage numerals thereon. A hole in the lid 34 allows the winged lower end of a HUNTER tool (not illustrated) to be inserted into a slotted hole 36a (
(35) Details of the solenoid 37 and pilot valve 38 are illustrated in
(36) Details of the construction of the adjustable pressure regulator 42 are illustrated in
(37) Details of the construction of the 3-way service valve 36 are illustrated in
(38) The 3-way service valve 36 includes a cylindrical valve member 62 (
(39) The lower valve chamber section 68 is formed with half circle pockets 68a and 68b which mate with similar complementary half circle pockets (not illustrated) formed on the upper valve chamber section 66. When the upper and lower valve chamber sections 66 and 68 are assembled the smaller outer half circle pocket 68a and its complementary half circle pocket surround the main segment 58b of the port 58. The larger inner half circle pocket 68b and its complementary half circle pocket surround a flange 58c of the port 58. This configuration holds the port 58 in place when lower valve chamber section 68 and the upper valve chamber section 66 are assembled. An inner facing contoured surface 58d on the port 58 is shaped to conform to the cylindrical outer contour of the valve member 62. A groove 58e formed in the inner end of the main segment 58b is shaped with the same contour as the surface 58d and is shaped to surround an O-ring 59. When the lower valve chamber 68 section and the upper valve chamber section 66 are assembled, the O-ring 59 is held tightly in the groove 58e to provide a fluid impervious seal between the port 58 and the valve member 62. The other two ports 46 and 56 of the 3-way service valve 36 have the same construction for sealing against valve member 62 as just described in connection with the port 58. The configuration of the contoured surface 58d and the O-ring 59 provides a seal against the cylindrical outer surface of the valve member 62 and also maintains the port 58 in the proper radial orientation. The three way service valve 36 may be easily disassembled and reassembled for cleaning the interior valve surfaces and for replacing the O-rings 59 if required.
(40) The state of the 3-way service valve 36 can be manually changed using the HUNTER tool (not illustrated). The lower end of this tool is inserted into the slotted hole 36a (
(41) When the 3-way service valve 36 is in its OFF state illustrated in
(42) When the 3-way service valve 36 is in its ON state illustrated in
(43) When the 3-way service valve 36 is in its AUTO state illustrated in
(44) Referring to
(45) The 2-way service valve 36 includes a cylindrical valve member 78 (
(46) When the 2-way service valve 72 is in its AUTO state illustrated in
(47) When the 2-way service valve 72 is in its OFF state illustrated in
(48) While two embodiments of a valve-in-head sprinkler with a service valve have been described in detail, it will be understood by those skilled in the art that the invention disclosed herein may be modified in both arrangement and detail. The sprinkler 20 may have the valve components arranged such that one or more of the components are not serviceable from the top. This may require excavation of the surrounding soil to access at least one of them. The configuration of the outer housing 16, the valve actuator component assembly 12, and the diaphragm valve module 14 could be varied. For example, a piston type valve could be used as the main valve in place of the diaphragm valve. The service valves 36 and 72 need not be operable with the lid 34 closed, but instead could require the lid 34 to be removed before the service valves 36 and 72 could be manually actuated. The sprinklers 10 and 70 need not include the adjustable pressure regulator 42, or they may include a pressure regulator that is not adjustable. The configurations of the 3-way service valve 36 and the 2-way service valve 72 could be widely varied. Therefore the protection afforded the invention should only be limited in accordance with the scope of the following claims.