Method of forming conductive pattern and substrate having conductive pattern manufactured by the same method

Abstract

The present invention relates to a method for manufacturing a board that includes a conductive pattern, which comprises the steps of 1) discharging a conductive inorganic composition that includes a conductive inorganic metal particle on a substrate; 2) discharging a conductive organic composition that includes a conductive organic metal complex on the conductive inorganic composition; and 3) sintering the conductive inorganic composition and the conductive organic composition, and a board that includes a conductive pattern manufactured by using the same. A board that includes a conductive pattern according to the present invention may have high conductivity even though it is sintered at a lower sintering temperature than a board that includes a conductive pattern formed by using only an organic material or only an inorganic material.

Claims

1. A method for manufacturing a board that includes a conductive pattern, the method comprising the steps of: 1) discharging a conductive inorganic composition that includes conductive inorganic metal particles onto a substrate; 2) discharging a conductive organic composition that includes a conductive organic metal complex onto the conductive inorganic composition; and 3) sintering the conductive inorganic composition and the conductive organic composition to produce the conductive pattern, wherein the conductive pattern comprises the conductive inorganic metal particles and the organic metal complex, wherein the organic metal complex in the conductive pattern provides a conductive channel between at least a portion of the conductive inorganic metal particles, wherein an organic material excluding a solvent, a dispersing agent and a surfactant is not discharged during the discharging of the conductive inorganic composition in step 1), and wherein the conductive inorganic metal particles are not discharged during the discharging of the conductive organic composition in step 2), wherein the conductive inorganic metal particles have a particle diameter of 100 nm or less, and wherein the conductive organic metal complex includes at least one organic metal complex selected from the group consisting of Ag neodecanoate, Ag neotetradecanoate, and Ag neohexadecanoate.

2. The method for manufacturing the board as set forth in claim 1, wherein the substrate is a glass substrate, a transparent polymer substrate or a flexible substrate.

3. The method for manufacturing the board as set forth in claim 1, wherein the conductive inorganic metal particles include at least one metal selected from the group consisting of Ag, Au, Pt, Ni, Pd, and Cu.

4. The method for manufacturing the board as set forth in claim 1, wherein the content of the conductive inorganic metal particle is in the range of 10 to 90 wt % on the basis of the total weight of the conductive inorganic composition.

5. The method for manufacturing the board as set forth in claim 1, wherein the content of the conductive organic metal complex is in the range of 10 to 90 wt % on the basis of the total weight of the conductive organic composition.

6. The method for manufacturing the board as set forth in claim 1, wherein the discharging of the conductive inorganic composition and the conductive organic composition is carried out by using an inkjet method.

7. The method for manufacturing the board as set forth in claim 1, wherein the sintering in step 3) is carried out at 250 C. or less for 1 to 120 min.

8. The method for manufacturing the board as set forth in claim 1, further comprising drying the conductive inorganic composition that is discharged in step 1) before carrying out step 2).

9. The method for manufacturing the board as set forth in claim 8, wherein the drying is carried out at 100 to 150 C. or less for 10 to 60 min.

10. The method for manufacturing the board as set forth in claim 1, further comprising drying the conductive organic composition that is discharged in step 2) before carrying out the sintering in step 3).

11. The method for manufacturing the board as set forth in claim 10, wherein the drying is carried out at 25 to 100 C. or less for 5 to 30 min.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a schematic view that illustrates a method for manufacturing a board that includes a conductive pattern according to the present invention;

(2) FIG. 2 is a view that illustrates a step for discharging a conductive inorganic composition according to the present invention by using an inkjet printing method;

(3) FIG. 3 is a view that illustrates a step for drying the discharged conductive inorganic composition according to the present invention;

(4) FIG. 4 is a view that illustrates a step for discharging a conductive inorganic composition according to the present invention by using an inkjet printing method;

(5) FIG. 5 illustrates a step for sintering an inorganic pattern and the conductive organic composition that is discharged on the inorganic pattern; and

(6) FIG. 6 is a schematic view that illustrates an operation principle of high conductivity at a low sintering temperature of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

(7) Hereinafter, the present invention will be described in more detail.

(8) The present invention provides a method for manufacturing a board that includes a conductive pattern, which comprises the steps of 1) discharging a conductive inorganic composition that includes a conductive inorganic metal particle on a substrate; 2) discharging a conductive organic composition that includes a conductive organic metal complex on the conductive inorganic composition; and 3) sintering the conductive inorganic composition and the conductive organic composition.

(9) FIG. 1 is a schematic view that illustrates a method for manufacturing a board that includes a conductive pattern according to the present invention. FIG. 1 illustrates an additional process step such as drying and the like in addition to a method for manufacturing a board that includes a conductive pattern, which includes the steps (1) to (3).

(10) The substrate may be a glass substrate, a transparent polymer substrate or a flexible substrate, and if it is a board that is used as a conductive board in the art, it is not particularly limited.

(11) The step 1) is a step for discharging a conductive inorganic composition that includes the conductive inorganic metal particle on the substrate, and it is preferable that the discharging of the conductive inorganic composition is carried out by using an inkjet method. FIG. 2 is a schematic view that illustrates a step for discharging the inorganic composition.

(12) It is preferable that the conductive inorganic composition including the conductive inorganic metal particle includes a conductive inorganic metal particle and a solvent.

(13) As the conductive inorganic metal particle, one or more that are selected from the group consisting of Ag, Au, Pt, Ni, Pd, and Cu may be used, but it is not limited thereto.

(14) It is preferable that the conductive inorganic metal particle is a nanosized spherical particle that has a particle diameter of 1000 nm or less, and it is more preferable that the particle diameter is in the range of 0 to 100 nm. In the case of when the particle diameter of the conductive inorganic particle is more than 1000 nm, a sintering temperature may be rapidly increased. In addition, in the case of when a needle-shaped conductive inorganic metal particle in which an aspect ratio of the particle is large is used, there are problems in that dispersibility is lowered and a nozzle is clogged.

(15) The conductive inorganic metal particle is included in an amount of preferably 10 to 90 wt % on the basis of the total weight of the conductive inorganic composition, and more preferably 30 to 70 wt %. In the case of when the content of the inorganic metal particle is less than 10 wt %, it is difficult to show the sufficient conductivity, and in the case of when the content is more than 90 wt %, since the viscosity of the ink is increased, a nozzle is clogged, thus causing a problem in terms of jetting property.

(16) As the above solvent, the solvents that are known in the art may be used without a limit. As detailed examples thereof, there are one or more that are selected from the group consisting of propylene glycol propyl ether, ethylene glycol and glycerol, but they are not limited thereto.

(17) It is preferable that the solvent is included in an amount of 10 to 90 wt % on the basis of the total weight of the conductive inorganic composition that includes the inorganic metal particle. In the case of when the content of the solvent is less than 10 wt %, since the viscosity of the ink is increased, a nozzle is clogged, thus causing a problem in terms of jetting property, and in the case of when the content is more than 90 wt %, since the particle content in the composition is lowered, there are problems in that the conductivity is lowered or a wire is broken.

(18) The inorganic metal ink composition may further include a dispersing agent or an additive such as a surfactant.

(19) As detailed examples of the dispersing agent, one or more polymer materials that are selected from the group consisting of polyvinylpyrrolidone (PVP), polyethyleneimine (PEI), polymethyl vinyl ether (PMVE), polyvinyl alcohol (PVA), polyoxyethylene alkyl phenyl ether, polyoxyethylene sorbitan monostearate and a derivative thereof may be used, but they are not limited thereto.

(20) As detailed examples of the surfactant, a fluorine surfactant, a silicon surfactant and the like may be used, but they are not limited thereto.

(21) It is preferable that the additive is included in an amount of 0.1 to 5 wt % on the basis of the total weight of the conductive organic composition that includes the inorganic metal particle.

(22) The step 2) is a step for discharging a conductive inorganic composition on the conductive inorganic composition of the step 1), and it is preferable that the discharging of the conductive organic composition is carried out by using an inkjet printing method. FIG. 4 is a schematic view that illustrates a step for discharging the conductive organic composition on the conductive inorganic composition.

(23) It is preferable that the conductive organic composition includes an organic metal complex and a solvent.

(24) As the organic metal complex, Ag alkanoate such as Ag neodecanoate, Ag neotetradecanoate or Ag neohexadecanoate may be used, but it is not limited thereto.

(25) It is preferable that the organic metal complex is included in an amount of 10 to 90 wt % on the basis of the total weight of the conductive organic composition.

(26) In the case of when the content of the organic metal particle is less than 10 wt %, it is difficult to show the sufficient conductivity, and in the case of when the content is more than 90 wt %, since the dispersibility is lowered, the precipitation of the organic metal complex in the conductive organic composition may occur.

(27) As the organic solvent, there is no particular limit, but one or more that are selected from the group consisting of hydrocarbon solvents such as xylene, toluene, benzene and the like may be used.

(28) The conductive organic composition may further include an additive such as the surfactant and the like.

(29) As detailed examples of the surfactant, a fluorine surfactant, a silicon surfactant and the like may be used, but they are not limited thereto.

(30) It is preferable that the additive is included in an amount of 0.1 to 5 wt % on the basis of the total weight of the conductive organic composition that includes the organic metal complex.

(31) The step 3) is a step for sintering the conductive inorganic composition and conductive organic composition discharged in the step 1) and step 2). FIG. 5 is a schematic view that illustrates a step for discharging the conductive organic composition on the conductive inorganic composition.

(32) The sintering is carried out preferably at 250 C. or less for 1 to 120 min, and more preferably at 100 to 200 C. for 5 to 60 min. In the case of when the sintering temperature is more than 250 C., the conductive organic composition may be thermally decomposed.

(33) In order to remove a volatile solvent in the organic pattern before the sintering of the step 3), a drying step may be further carried out. It is preferable that the drying is carried out at 25 to 100 C. for 5 to 30 min.

(34) The method for manufacturing the board that includes the conductive pattern according to the present invention may further include before the conductive organic composition of the step 2) is discharged, in order to remove the solvent in the conductive inorganic composition, drying the conductive inorganic composition that is discharged in the step 1).

(35) It is preferable that the conductive inorganic composition that is discharged in the step 1) is dried at 100 to 150 C. for 10 to 60 min. FIG. 3 is a schematic view that illustrates a step for drying the discharged conductive inorganic composition.

(36) In addition, the method for manufacturing the board that includes the conductive pattern according to the present invention may further include before the conductive inorganic composition discharged on the board of the step 3) is sintered, in order to remove the solvent in the conductive organic composition, drying the conductive organic composition that is discharged in the step 2).

(37) It is preferable that the conductive organic composition that is discharged in the step 2) is dried at 25 to 150 C. for 5 to 30 min.

(38) In addition, in the case of when a plurality of inkjet heads are used in the present invention, the conductive inorganic composition and the conductive organic composition of the step 1) and the step 2) may be simultaneously discharged.

(39) In addition, the present invention provides a board including a conductive pattern that comprises a substrate; and an organic metal complex that is provided on the substrate and provides a conductive channel between a conductive inorganic metal particle and at least a portion of conductive inorganic metal particle.

(40) The board that includes the conductive pattern may further include according to the discharge amount of the conductive organic composition that includes the organic metal complex a pattern layer that includes the conductive organic metal complex on the conductive pattern that includes the organic metal complex and provides the conductive channel between the conductive inorganic metal particle and at least a portion of the conductive inorganic metal particle.

(41) In addition, the present invention provides a board that includes the conductive pattern manufactured according to the method for manufacturing the board that includes the conductive pattern.

(42) The board that includes the conductive pattern may provide the high conductivity at a lower sintering temperature than the case of when only the conductive organic or inorganic composition is used by discharging the conductive inorganic composition that has the low resistance by using the inkjet printing method and discharging the conductive organic composition that shows the conductivity at a low temperature so that the organic particles of the conductive organic composition are filled between the metal particles of the conductive inorganic composition that does not form necking at a low temperature. FIG. 6 is a schematic view that illustrates an operation principle showing the high conductivity at a low sintering temperature of the present invention.

(43) In addition, the present invention provides a transparent board, a printed circuit board or a flexible printed circuit board that includes the board including the conductive pattern.

(44) As described above, even though the conductive pattern according to the present invention is manufactured at the low sintering temperature, since the high conductivity may be shown, the boards that are made of various materials such as glass and plastics may be used.

(45) Hereinafter, the present invention will be described in more detail by using the following Examples and Comparative Examples. However, the following Examples are set forth to illustrate but are not to be construed to limit the present invention.

Example 1

(46) The conductive inorganic composition that included 5 g of Ag NP (nanoparticle) that was the inorganic metal particle and had the particle diameter of 30 nm, 3.5 g of propylene glycol propyl ether as the solvent, 1.25 g of ethylene glycol, and 0.25 g of glycerol was manufactured, and discharged on the glass substrate by using the ink method. The discharged conductive inorganic composition was dried at 100 C. for 10 min to manufacture the inorganic pattern. After that, the conductive organic composition that included 4 g of the Ag nanodecanoate as the organic metal complex and 6 g of xylene as the solvent was manufactured, and discharged on the inorganic pattern that was formed by using the inkjet method. After that, it was sintered at 175 C. for 1 hour, thereby manufacturing the board that included the conductive pattern including the conductive inorganic material and the conductive organic material.

(47) The resistance of the board that included the conductive pattern was measured through the 4-point probe, and the result was 176.

Comparative Example 1

(48) The conductive inorganic composition that included 5 g of Ag NP that was the inorganic metal particle and had the particle diameter of 30 nm, 3.5 g of propylene glycol propyl ether as the solvent, 1.25 g of ethylene glycol, and 0.25 g of glycerol was manufactured, and discharged on the glass substrate by using the ink method. The manufactured conductive inorganic composition was discharged once more on the inorganic pattern that was formed after the discharged conductive inorganic composition was dried, and sintered at 175 C. for 1 hour to manufacture the board that included the conductive pattern.

(49) The resistance of the manufactured board that included the conductive pattern was measured through the 4-point probe, and the result was 343 which is higher than the resistance of the board that included the conductive pattern manufactured in Example 1 by about two times.

Comparative Example 2

(50) The conductive organic composition that included 4 g of the Ag nanodecanoate as the organic metal complex and 6 g of xylene as the solvent was manufactured, and discharged on the glass substrate by using the inkjet method. The manufactured conductive organic composition was discharged once more on the organic pattern that was formed after the discharged conductive organic composition was dried, and sintered at 175 C. for 1 hour to manufacture the board that included the conductive pattern.

(51) The resistance of the manufactured board that included the conductive pattern was measured through the 4-point probe, and the result was 349 which is higher than the resistance of the board that included the conductive pattern manufactured in Example 1 by about two times.

Comparative Example 3

(52) The conductive organic composition that included 4 g of the Ag nanodecanoate as the organic metal complex and 6 g of xylene as the solvent was manufactured, and discharged on the glass substrate by using the inkjet method. The conductive inorganic composition that included 5 g of Ag NP (nanoparticle) that was the inorganic metal particle and had the particle diameter of 30 nm, 3.5 g of propylene glycol propyl ether as the solvent, 1.25 g of ethylene glycol, and 0.25 g of glycerol was manufactured, and discharged on the organic pattern by using the ink method. After that, it was sintered at 175 C. for 1 hour, thereby manufacturing the board that included the conductive pattern including the conductive inorganic material and the conductive organic material.

(53) The resistance of the manufactured board that included the conductive pattern was measured through the 4-point probe, and the result was 345 which is higher than the resistance of the board that included the conductive pattern manufactured in Example 1 by about two times.

(54) Because the board that included the conductive pattern manufactured in Comparative Example 3 does not provide a conductive channel between a conductive inorganic metal particle by conductive organic metal complex, The resistance of the board that included the conductive pattern manufactured in Comparative Example 3 was higher than the resistance of the board that included the conductive pattern manufactured in Example 1.

Comparative Example 4

(55) The conductive organic composition and the conductive inorganic are mixed following the manufacture of the conductive organic composition that included 4 g of the Ag nanodecanoate as the organic metal complex and 6 g of xylene as the solvent and the conductive inorganic composition that included 5 g of Ag NP (nanoparticle) having the particle diameter of 30 nm as the inorganic metal particle, 3.5 g of propylene glycol propyl ether as the solvent, 1.25 g of ethylene glycol, and 0.25 g of glycerol.

(56) However, the manufacture of a ink for inkjet is impossible due to the poor dispersibility of the organic metal complex and inorganic metal particle.