Joining device for conduits and associated joining process
09574688 ยท 2017-02-21
Assignee
Inventors
Cpc classification
F16L15/009
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49954
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16L13/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
First and second conduits are joined in a manner to control electrical resistance of a conduit circuit. A cylindrical section of an adapter is placed onto an end of the first conduit. A part of the cylindrical section is crimped onto the first conduit while a spacing block made of a polymer material having a previously chosen conductivity is positioned around the end of the first conduit and clipped onto the cylindrical section. The crimping locks the spacing block to the adapter and deforms an assembly comprising the clipping pieces of the spacing block and the adapter, so as to immobilize the clipping pieces relative to each other in a direction parallel to an axis of the cylindrical section of the adapter, and such that an exterior surface of the first conduit engages interior surfaces of the spacing block and the adapter.
Claims
1. A coupling device for conduits for controlling electrical resistance of a conduit circuit, comprising: an adapter having a cylindrical section configured to be placed and crimped onto an end of a first conduit; a spacing block made of polymeric material and configured to be clipped to said cylindrical section and to be joined to an end of another conduit, wherein a part of the cylindrical section is configured to be crimped onto the first conduit while the spacing block is clipped to the adapter and positioned around the end of first conduit, so as to lock the spacing block to the adapter and to deform an assembly comprising a clipping piece of the spacing block and a complementary clipping piece of the adapter, thereby immobilizing the clipping piece and complementary clipping piece relative to each other in a direction parallel to an axis of the cylindrical section of the adapter, and such that an exterior surface of the first conduit engages interior surfaces of the spacing block and the adapter.
2. The coupling device according to claim 1, wherein the spacing block is configured to position the first conduit into a crimping position suitable for crimping, and the clipping piece and the complementary clipping piece are configured to be immobilized in the crimping position.
3. The coupling device according to claim 1, wherein the spacing block is configured to position the first conduit with a longitudinal positioning freedom with respect to the spacing block equal to at least 2% of a transverse reference width of the spacing block.
4. The coupling device according to claim 1, wherein the clipping piece of the spacing block and the complementary clipping piece of the adapter provide rotational symmetry.
5. The coupling device according to claim 1, wherein the spacing block is made of polyurethane ketone (PEEK).
6. The coupling device according to claim 5, wherein the PEEK is loaded with between 5 and 45% of glass or carbon fibers.
7. The coupling device according to claim 5, characterized in that the PEEK is loaded with between 0.1 and 3% of carbon nanotubes.
8. The coupling device according to claim 5, wherein the PEEK is loaded with carbon nanotubes and a material providing for mechanical reinforcement.
9. The coupling device according to claim 1, wherein the spacing block is made of polyphenylene sulfide.
10. The coupling device according to claim 1, wherein the coupling device is configured to connect two conduits of aluminum, titanium or stainless steel located in an aircraft.
11. The coupling device according to claim 1, wherein the spacing block comprises a non-conducting section with a longitudinal dimension of between 5 and 50 mm.
12. A process for joining a first conduit and a second conduit to control electrical resistance of a conduit circuit, comprising: placing a cylindrical section of an adapter onto an end of the first, conduit; crimping a part of the cylindrical section onto the first conduit while a spacing block made of a polymer material having a previously chosen conductivity is positioned around the end of the first conduit and clipped onto the cylindrical section, the crimping serving to lock the spacing block to the adapter and to deform an assembly comprising a clipping piece of the spacing block and a complementary clipping piece of the adapter, so as to immobilize the clipping piece and complementary clipping piece relative to each other in a direction parallel to an axis of the cylindrical section of the adapter, and such that an exterior surface of the first conduit engages interior surfaces of the spacing block and the adapter; and joining the spacing block to an end of the second conduit, such that the first conduit is joined via the assembly to the second conduit.
13. The process according to claim 12, wherein prior to the crimping, the first conduit is positioned so as to immobilize the assembly comprising the clipping piece of the spacing block and the complementary clipping piece of the adapter in a crimping position.
14. The process according to one of the claim 12, wherein a longitudinal distance between the clipping piece of the adapter and a section of the adapter to which the crimping is applied is less than two times a reference transverse width of the first conduit.
15. The process according to claim 12, wherein the crimping is an external crimping operation by a jaw having a variable diameter.
16. The process according to claim 12, wherein the crimping is performed by translation of a sleeve along an external surface of the adapter parallel to the axis of the cylindrical section of the adapter, with the external surface having an increasing diameter in a translation direction.
17. The process according to claim 12, wherein the first conduit is made of titanium.
18. The process according to claim 12, wherein the first conduit is made of stainless steel.
19. The process according to claim 12, wherein the first conduit is made of aluminum.
Description
(1) The invention will now be described in detail by means of the attached figures, of which:
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(17) With reference to
(18) The external profile of the spacing block 100 has a central section 110 extending over about one third of its length, ending at a distance PA from each of the ends of the spacing block. This center section 110 ends at a distance PA from each of the ends of the spacing block. This center section 110 ends with a small step 115 descending into a groove 120 that, as will be seen later, is designed to receive an o-ring.
(19) A projecting external threading 125 is located on the other side of groove 120. The external profile of the spacing block 100 then exhibits a flat section 130 in continuation of the throat, followed by a depression 135 and a final projection 140.
(20) The internal profile of the spacing block 100 has a cylindrical center section 150 representing four-fifths of its length. This center section 150 has an inside diameter PF. The internal profile of the spacing block is completed by a widened section 160 on each of the ends of the spacing block, of length PE parallel to axis X-X, with a diameter PC slightly (about 10%) larger than PF.
(21) The connection between the center section and the widened section is a disc shaped portion perpendicular to the plane of the figure, which is located to the right of flat section 130 of the exterior profile of the part (that is to say on the same radius). In other embodiments, this disc shaped portion is located to the right of the thread 125, or even to the right of the center section 110.
(22) On the outermost third of its length, the widened section 160 comprises a splayed subsection 165, the diameter of which progressively deviates from the dimension PC. The splaying begins to the right of the depression 135.
(23) Each of the ends of the spacing block constitutes a clipping mechanism 180. This mechanism begins at a distance PG (measured parallel to the axis X-X) from the end of the spacing block. It consists of a thin section of the spacing block having a thickness PD, and comprises the exterior projection 140 and the depression 135, and, on the inside, a part of widened section 160, particularly comprising the splayed subsection 165. As viewed in an axial section, the clipping mechanism essentially comprises a ball of apparent radius PR2 (projection 140) and a depressed area 135. The radius PR2 is selected to be between 0.8 and 1 mm depending on the sizes of the spacing block. The function of the clipping mechanism will be described below.
(24) It should be noted that the spacing block is configured to accommodate the end of a conduit (as described below in the context of
(25) With reference to
(26) The internal profile of the adapter, from the wide opening, comprises a first flat area 215, followed by a projecting tapping 220 for engaging the thread 125 of the spacing block 100, then a groove 225 designed to receive an o-ring. This internal profile then has a large protuberance 230, whose surface is essentially directed toward the wide opening and to the axis of rotation. Along the section corresponding to this large protuberance, the diameter of the internal profile of the adaptor decreases to a value IC at the end of the section corresponding to the protuberance.
(27) The internal profile of the adapter then comprises a spherical cavity 235 having a diameter IR, the bottom of which (seen from the axis of rotation), forms a diameter IB of the adapter, slightly (about 4%) greater than IC.
(28) In progressing from the wide opening 210 toward the narrow opening 220 of the adapter, the internal profile then comprises a long cylindrical section up to the smaller opening having a diameter D slightly smaller than IC (about 9%), and which is selected to be equal to the diameter PC of the spacing block. This section 240 comprises two short widened subsections 245 and 247 that are adjacent to one another. The widened subsection 245 has sharp angles designed to grab the adapter once it is placed and crimped onto a conduit, which improves the properties of the adapter concerning longitudinal traction or an increase in the pressure of the transported fluid. The widened subsection 247 itself is filled with a layer of silicone forming a seal once the adapter is placed on a conduit. Alternatively, the two enlarged subsections (or grooves) can both be filled with silicone forming a seal.
(29) The outside profile of the adapter from the narrow opening 220 comprises a slightly inclined area 250 having an increasing diameter, a projecting flat area 255, a receding flat area 260 roughly in the extension of a slightly inclined area 250, a shoulder 265 followed by a new flat area constituting an intermediate plateau 270, then a second shoulder 275 and a high planar area 280 ending at the wide end 220 of the adapter.
(30) The projecting area 255 does not have the rotational symmetry of the rest of the adapter 200. In the section depicted in
(31) The depression 225 is to the right of a part of the high flat area 280 (that is to say on the same radius), the large protuberance and cavity 235 are to the right of the second shoulder 275, whereas the two widened subsections 245 and 247 are to the right of intermediate plateau 270.
(32) The ensemble consisting of the large protuberance 230 and the cavity 235 constitutes a female clipping mechanism. Parallel to the axis Y-Y, the section defined by this mechanism is located between two planes, of which the one the farthest from wide opening 210 is at a distance IA from it and at a distance ID from narrow opening 220. The plane defined by the minimum internal diameter 1C, constituting the borderline between the large protuberance 230 and the cavity 235 is itself at a distance IE from narrow end 220.
(33) The female clipping mechanism is designed to engage with the male clipping mechanism of the spacing block, as will be explained later.
(34) Different materials are used in the embodiments that are described. This involves polyurethane ketone (PEEK) loaded with up to 30% of glass fibers in a first embodiment of the spacing block and polyphenylene sulfide (PPS) in a second embodiment. PEEK has the advantage of having a thermal expansion coefficient very close to that of adapters made of aluminum 6061-T6, used for aluminum conduits.
(35) This choice of materials makes it possible to reduce the size and the mass of the spacing block.
(36) PEEK has the additional advantage of having a thermal expansion coefficient that is very close to that of aluminum, making it possible to reduce stresses that may arise in case of a temperature change during the use of the conduits.
(37) This choice of materials makes it possible to obtain a joining device with better mechanical properties, unlike for example a joining device that would make use of an elastomeric spacing block.
(38) Moreover, the resulting joining device has isotropic electrical properties, which is advantageous with respect to a joining device using an anisotropic material, for example with oriented fibers.
(39) Alternatively, PEEK loaded with carbon nanotubes is used for the spacing block, which is then employed specifically with stainless steel adapters, for use on stainless steel or titanium conduits, or with titanium adapters on the titanium conduits. PEEK, simultaneously loaded with carbon nanotubes and glass fibers, can likewise be used.
(40) It should be pointed out that PEEK is resistant to breakage and to aging (chemical aging by exposure to kerosene or mechanical).
(41) In practice, the adapter and the spacing block can be furnished to the user already clipped to one another, and the step of placing the adapter onto the end of the first conduit is performed while the spacing block is joined to the adapter.
(42) Alternatively, although this is not a favored solution, the adapter and the spacing block can be furnished separately or at least without being joined in advance and the user has the choice of clipping one to the other before placing the adapter onto the conduit onto begin by setting the adapter onto the conduit, before clipping the spacing block onto the adapter. Thus, in certain embodiments, the process encompasses a clipping stage of a clipping piece of the spacing block with a complementary clipping piece of the adapter prior to installing the adapter, in any case, prior to crimping.
(43) With reference to
(44) The thread 125 of the spacing block is then screwed into the tapping 220 of the adapter until the two parts 100 and 200 reach a longitudinal abutment position (shown in
(45) The male clipping mechanism 180 enters into contact, via the projection 140, with the large protuberance 230 of the female clipping mechanism, causing a longitudinal abutment effect.
(46) The screwing in of the parts 100 and 200 can then be continued while engaging the clipping mechanism, by applying a screwing torque greater than that applied up to that point (depicted by the thick arrow on the axis of rotation in
(47) The clipping mechanism 180 of the spacing block is deformed (not shown) towards the inside of the spacing block, the projection 140 being pushed radially towards the longitudinal axis by the large protuberance 230, which has the effect of a cam or ramp.
(48) The projection 140 goes past the longitudinal abutment position and comes to rest, assuming its initial shape, in the cavity 235, which effects a radial detachment after the large protuberance 230. The configuration of
(49) During this clipping (or snapping-together) step, the outside diameter of the clipping mechanism 180, measured over the outside of the projection 140, which was initially equal to PB (see
(50) This deformation is reversible, and at this stage, if an unscrewing movement is applied to the spacing block with respect to the adapter, an unclipping is possible, causing the projection 140 to come out of the cavity 235, a momentary deformation of the clipping mechanism 180 around the longitudinal axis of the spacing block and a return to the position of
(51) Once the clipping has been performed, the end of the flat area 215 of the adapter lies opposite the step 115 of the spacing block, thus closing the space dedicated to the seal 300. Likewise the end of plane section 130 is opposite the edge of large protuberance 230, thus closing the space dedicated to the seal 310, which makes it possible to ensure the water tightness of the joint when the conduits are in operation.
(52) The joining process of this invention can thus include a clipping step performed with a torque of less than 200 N.Math.m. or preferably markedly less, for example, in certain applications, about 3 N.Math.m. The clipping step can advantageously be performed by hand, or by means of a strap wrench, without the need for a particular energy source. The joint of this invention can likewise comprise a step for the positioning of the seals.
(53) The device formed by the thus connected spacing block and the adapter can be stored, moved and delivered to a third person. Due to the glue on the thread 220, the two parts are held firmly in place, with the clipping mechanism essentially ensuring that the parts are held in place.
(54) During the installation of the joint onto a conduit, a conduit tube 500 is then inserted into the adapter (see
(55) The conduit tube 500 being used has an outside diameter between the values PC and PF (see
(56) Although the outside diameter of the conduit tube 500 is close to the inside diameter of the enlarged section 160 (that is to say close to PC), there is play due to the necessary tolerance for a difference in diameter between the two parts.
(57) In the position shown in
(58) As of the time that when the conduit tube 500 has been pushed into the widened section 160 over a sufficient length (that is to say greater than the longitudinal dimension of the projection 140, or greater than the radius PR2 defined above), the clipping mechanism 180 is held in the clipped position by the outside wall of the conduit tube 500.
(59) The clipping mechanism actually only has sufficient space to be deformed towards the axis X-X and the projection 140 is forced to remain in the cavity 235. In this regard, it is noted that, although the invention is not based on this characteristic, the material of the conduit tube is more resistant than that of the spacing block in all envisioned applications.
(60) It is pointed out that, in this embodiment, the conduit 500 can be positioned in various crimping positions, differing from each other by a longitudinal translation. A minimum insertion of the conduit is accomplished by introducing a conduit 0.3 times the length PE beyond the plane of the opening. A maximum insertion is accomplished by introducing the conduit up to the end of widened section 160, consequently over a length equal to PE.
(61) The two final positions of the conduit 500 with respect to the spacing block (and the adapter) suitable for crimping differ from each other by a translation distance equal to approximately 0.7 times PE, or about 9% of the outside diameter of the conduit 500, which is also the inside diameter PC of widened section 160 of the spacing block, which permits considerable flexibility in the assembly procedure, while conserving sufficient material thickness over the length of center section 150 to ensure good mechanical resistance at the spacing block.
(62) With reference to
(63) Parallel to the axis Y-Y, the crimping tool has a jaw corresponding to a principal section 410, which, as viewed in longitudinal cross-section according to
(64) The crimping tool has a small beveled section 420, whose bevel h is positioned so as to move away from the axis Y-Y as one moves progressively from the narrow opening of the adapter 200 to the wide opening.
(65) The principal section 410 is positioned radially opposite the slightly sloped area 250 of the projecting flat area 255, the receding area 260, the shoulder 265 and the first half of the flat area 270. The beveled section 420 is positioned radially opposite the second half of flat area 270. The combination of these surfaces constitutes a crimping surface (200S) for adapter 200.
(66) For the sake of efficiency, the cylindrical section of the adapter 200 has an optimized longitudinal dimensionof sufficient size, so that, once it is crimped onto the conduit tube up to its narrow opening 220, the adapter is immobilized thereon with a satisfactory mechanical resistancethough minimized to allow material savings.
(67) Accordingly, the crimping is preferably applied up to opening 220, and the length ID constitutes the maximum possible crimping length of the adapter onto the conduit tube. If it is decided not crimp a section of the adapter at opening 220, and therefore not to benefit from all the available material of the adapter for performing the crimping, then the length ID is measured from the plane separating the side of the opening 220 from the section of the adapter that is used for crimping.
(68) Hereinafter, the distance IF designates the distance from the plane of narrow opening 220 (or from the plane separating the side of opening 220 from the section of the adapter that is used for the crimping) up to the end of flat section 410 of the crimping tool at the side of wide opening 210. IF is the longitudinal (or axial) distance over which the crimping on the adapter 200 is actually performed by the crimping tool 400. In the configuration depicted in
(69) Still referring to
(70) This distance is called positive if the crimping tool is positioned on only one side of this plane (as is the case in
(71) In the depicted configuration, the distance IZ is equal to approximately 20% of the inside diameter D of the adapter 200, which is also the outside diameter of the conduit 500.
(72) With reference to
(73) In the depicted configuration, the conduit tube 500 is pushed into the widened section 160 of the spacing block 100 over almost the entire length PE, but does not completely abut against the flank of the center section 150 (it is pushed in about 90%).
(74) The crimping caused by the action of the tool 400 causes a plastic deformation of the adapter 200.
(75) The inside diameter of the adapter as measured in the plane of the narrow end of large protuberance 230, the value of which is initially equal to IC (see
(76) The clipping mechanism 180 is likewise pinned flat against the conduit tube 500, eliminating the play between the conduit tube 500 and widened section 160 of the spacing block.
(77) This results in the immobilization of the spacing block and the conduit tube with respect to one another by creating high friction between their respective surfaces and by immobilizing the clipping mechanism 180 in the longitudinal direction.
(78) The crimping of the adapter onto the conduit induces the crimping of the clipping piece of the adapter onto the clipping piece of the spacing block, as well as the crimping of the clipping piece of the spacing block onto the conduit tube 500. This is specifically due to the longitudinal position of the crimping tool in relation to the clipping pieces.
(79) The flat section 410 of the crimping tool 400 applies a force to the adapter 200 over a section thereof located parallel to the axis Y-Y at a distance equal to ID-IF of clipping mechanism 180 of the spacing block, this value being positive in the depicted embodiment. In the depicted embodiment, the IF/ID ratio is 0.8, which has the advantage of optimizing the anchoring of the adapter.
(80) With reference to
(81) A space E1 is present between the large protuberance 230 and the clipping mechanism 180. A space E2, which is an unoccupied part of the cavity 235, is present between the projection 140 and the body of the adapter 200. Lastly, a space E3 is present between the tube 500 and the adapter 200.
(82) The body of the adapter 235 forms a projecting angle 236 at the boundary of the cavity 235 opposite the projecting angle 231, corresponding to the boundary of the cylindrical section 240 and of the cavity 235.
(83) With reference to
(84) The projecting angle 231 has undergone a displacement along the wall of the projection 140, towards the bottom of hollow area 135, along an arrow depicted in
(85) The result of this displacement is that, in the configuration attained after the crimping, the large protuberance constitutes an obstacle to a longitudinal (or axial) displacement of the projection 140 and therefore of the spacing block with respect to the adapter and is in this manner strengthened with respect to the configuration existing prior to the crimping. This strengthened immobilization of the two parts constitutes the locking induced by the crimping.
(86) It should be pointed out that once the adaptor and the spacing block are crimped onto the conduit according to the process of this invention, the glue previously applied to the screw thread 220 no longer has any particular role with respect to holding the parts in place. It subsequently conducts electricity, except in applications where a non-conducting material is selected for the spacing block.
(87) The crimping is performed by means of crimping jaw 400 depicted in the open and closed positions in
(88) According to an alternative embodiment depicted in
(89) With reference to
(90) The male clipping mechanism enters into contact, via the projection 140, with a large protuberance 1230 of the female clipping mechanism, causing a longitudinal abutment effect (position depicted in
(91) With reference to
(92) The clipping mechanism of the spacing block is deformed (not shown) towards the inside of the spacing block, with the projection 140 being pushed radially inwards by the large protuberance 1230, which has the effect of a cam or ramp.
(93) Projection 140 extends beyond the longitudinal abutment position and comes to rest, reassuming its initial shape in the cavity 1235, which serves as a radial projection behind the large protuberance 1230.
(94) During this clipping (or ratcheting) stage, the outside diameter of the clipping mechanism, measured outside the projection 140, which was initially equal to PB (see
(95) This deformation is reversible, and at this stage, if an unscrewing movement is applied to the spacing block with respect to the adapter, an unclipping is possible, causing the projection 140 to come out of the cavity 235, the momentary deformation of the clipping mechanism toward the interior of the spacing block and the return to the position of
(96) Once the clipping is has been performed, the end of the flat area 1215 of the adapter closes the space used to establish the seal. The end of the flat section 130 likewise lies opposite the edge of the large protuberance 230, thus closing the space used to establish the seal, which makes it possible to ensure the water tightness of the joint while the conduits are in operation.
(97) The joining process of this invention can thus include a clipping step performed with a torque of less than 200 N.Math.m, for example a torque of about 3 N.Math.m in certain applications.
(98) With reference to
(99) The conduit tube 500 being used has an outside diameter between the values PC and PF, and is thus capable of engaging with the inside diameter of the widened section of the spacing block, and, if it is introduced onto a length equal to PE, reaching an position of abutment against the projection corresponding to the flank of center section 150.
(100) The adaptor 1200 comprises a principal cylindrical internal section 1270 capable of receiving a conduit tube.
(101) It likewise comprises, on its outside profile, a circular snap ring 1220, radially opposite a part of the principal cylindrical internal section.
(102) With reference to
(103) The ring 1400 is then positioned so that it abuts longitudinally against the snap ring 1220. The latter comprises a landing 1225 complementary to a positioning section 1410 of the ring, which facilitates the positioning of the ring against the snap ring (see
(104) The snap ring along with a compression tool (not shown) comprises compression tongs for the ring 1400.
(105) A longitudinal compression (in the direction L) is applied to the ring, which causes its material to flaw radially (in the direction R) thus leading to the crimping of adapter 1200 onto the conduit tube.
(106) In this configuration, the movement and the deformation of the adapter 1200 are comparable to those obtained for the adapter 200 in the first embodiment. The distance between the clipping area and the crimping area can be relatively large.
(107) With reference to
(108) The radial clamping of the clipping mechanism is in all cases specifically assured by insertion of the tube 500, which is immobilized by the crimping.
(109) It should be noted that in the two embodiments, once the crimping has been accomplished, the spacing block 100 is connected to a second conduit (not shown), at its other end. As was seen in relation to
(110) Nonetheless, it is apparent that other embodiments are conceivable with a spacing block having a form that differs from that depicted in
(111) In a detailed example, the spacing block has a resistivity greater than 10.sup.9 cm, because of the material used.
(112) In other applications, it has a resistivity between 10.sup.2 and 10.sup.8 cm, where the expected resistance is between 0.1 and 1 G.
(113) Spacing blocks with a measured resistances between 0.1 and 15 k depending on their sizes constitute illustrative embodiments of the invention. Specifically, a spacing block with a usable length of 7.5 cm, an outside diameter of 54 mm, an inside diameter of 11 mm and a resistance of 5 k, made of PEEK
(114) loaded with carbon nanotubes constitutes a preferred embodiment of the invention that yields good results on stainless steel conduits.
(115) The invention is not limited to the embodiments that are described.