Robotic platform
09573638 ยท 2017-02-21
Assignee
Inventors
Cpc classification
B25J5/005
PERFORMING OPERATIONS; TRANSPORTING
B62D55/14
PERFORMING OPERATIONS; TRANSPORTING
B62D55/075
PERFORMING OPERATIONS; TRANSPORTING
B62D55/244
PERFORMING OPERATIONS; TRANSPORTING
B62D55/065
PERFORMING OPERATIONS; TRANSPORTING
B25J11/0025
PERFORMING OPERATIONS; TRANSPORTING
Y10S180/901
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10S280/901
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B62D55/12
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62D55/065
PERFORMING OPERATIONS; TRANSPORTING
B62D55/075
PERFORMING OPERATIONS; TRANSPORTING
B25J11/00
PERFORMING OPERATIONS; TRANSPORTING
B62D55/24
PERFORMING OPERATIONS; TRANSPORTING
B62D55/14
PERFORMING OPERATIONS; TRANSPORTING
B62D55/12
PERFORMING OPERATIONS; TRANSPORTING
B25J5/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An articulated tracked vehicle that has a main section, which includes a main frame, and a forward section. The main frame has two sides and a front end, and includes a pair of parallel main tracks. Each main track includes a flexible continuous belt coupled to a corresponding side of the main frame. The forward section includes an elongated arm. One end of the arm is pivotally coupled to the main frame near the forward end of the main frame about a transverse axis that is generally perpendicular to the sides of the main frame. The arm has a length sufficiently long to allow the forward section to extend below the main section in at least some degrees of rotation of the arm, and a length shorter than the length of the main section. The center of mass of the main section is located forward of the rearmost point reached by the end of the arm in its pivoting about the transverse axis. The main section is contained within the volume defined by the main tracks and is symmetrical about a horizontal plane, thereby allowing inverted operation of the robot.
Claims
1. An articulated tracked vehicle comprising: a frame having right and left sides and a front portion; right and left tracks, each track configured to be coupled to a corresponding side of the frame in parallel with the other track; a drive pulley coupled to a forward portion of the frame on each side of the vehicle, each drive pulley rotatable about a transverse axis defined generally perpendicular to the sides of the frame, and each drive pulley configured to support and drive one of the corresponding tracks; a first idler pulley coupled to a rearward portion of the frame on each side of the vehicle, the first idler pulley being the same size as the drive pulley; right and left elongated, wedge-shaped arms each having a proximal portion tapering to a distal portion, the proximal portion of each arm configured for coupling to a corresponding side of the frame near the front end of the frame; a second idler pulley coupled to the distal portion of each elongated, wedge-shaped arm, the second idler pulley being smaller than the first idler pulley and the drive pulley; a right sensor on the right side of the frame between the drive pulley on the right side of the vehicle and the first idler pulley on the right side of the vehicle, the right sensor exposed to and oriented to an environment outside the vehicle by facing a right outside direction extending away from the right track and away from the frame, the right sensor shielded within a right track volume of the right track; and a left sensor on the left side of the frame between the drive pulley on the left side of the vehicle and the first idler pulley on the left side of the vehicle, the left sensor exposed to and oriented to the environment outside the vehicle by facing a left outside direction extending away from the left track and away from the frame, wherein each of the right and left sensors is shielded from above and below the sensors by the articulated tracked vehicle, the left sensor shielded within a left track volume of the left track; wherein the right and left tracks are each trained about a respective one of the drive pulleys and a respective one of the second idler pulleys, each track extending on top and bottom sides along respective straight lines extending from a tangent point of the respective drive pulley to a tangent point of the respective second idler pulley, and wherein each wedge-shaped arm has a first side portion substantially opposite a second side portion of the arm, and each track is slidably supported along the first and second side portions of the corresponding wedge-shaped arm.
2. The articulated tracked vehicle of claim 1, wherein the proximal portion of each arm is configured for coupling to the frame adjacent to a respective one of the drive pulleys.
3. The articulated tracked vehicle of claim 1, wherein each arm is configured for coupling to the frame in parallel with the other arm.
4. The articulated tracked vehicle of claim 1, wherein the distal portion of each arm extends forward of the front portion of the frame when the proximal portion of the corresponding arm is coupled to the frame.
5. The articulated tracked vehicle of claim 1, further comprising right and left drive motors disposed on the frame and coupled to the corresponding drive pulleys on each side of the vehicle.
6. The articulated tracked vehicle of claim 5, further comprising an operator control unit in wireless communication with a controller carried by the frame and in communication with the drive motors.
7. The articulated tracked vehicle of claim 1, wherein each drive pulley includes a central hub, a plurality of radial spokes extending from the central hub, and an outer ring section supported by the plurality of radial spokes.
8. The articulated tracked vehicle of claim 7, wherein each drive pulley further comprises two or more teeth supported on the outer ring, each tooth configured to engage at least a portion of the tracks.
9. The articulated tracked vehicle of claim 1, wherein the drive pulleys and the frame are recessed within the volumes defined by the tracks when the tracks are coupled to the drive pulleys.
10. The articulated tracked vehicle of claim 1, wherein the frame defines a payload area.
11. The vehicle of claim 1, wherein: the left sensor comprises an emitter-receiver sensor exposed to and oriented to the environment outside the vehicle by facing the left outside direction extending away from the left track and away from the frame, and the right sensor comprises an emitter-receiver sensor exposed to and oriented to the environment outside the vehicle by facing the right outside direction extending away from the right track and away from the frame.
12. The vehicle of claim 11, wherein each of the emitter receiver sensor of the left sensor and the emitter-receiver sensor of the right sensor is a sonar sensor.
13. A vehicle comprising: a frame having right and left sides and a front end; right and left tracks, each track configured to be coupled to a corresponding side of the frame in parallel with the other track; a drive pulley coupled to a forward portion of the frame on each side of the vehicle and being rotatable about a transverse axis defined generally perpendicular to the sides of the frame, each drive pulley configured to support and drive one of the corresponding tracks; a first idler pulley coupled to a rearward portion of the frame on each side of the vehicle, the first idler pulley being the same size as the drive pulley; a right sensor on the right side of the frame between the drive pulley on the right side of the vehicle and the first idler pulley on the right side of the vehicle, the right sensor exposed to and oriented to an environment outside the vehicle by facing a right outside direction extending laterally away from the right track and away from the frame, the right sensor shielded within a right track volume of the right track; and a left sensor on the left side of the frame between the drive pulley on the left side of the vehicle and the first idler pulley on the left side of the vehicle, the left sensor exposed to and oriented to the environment outside the vehicle by facing a left outside direction extending laterally away from the left track and away from the frame, the left sensor shielded within a left track volume of the left track, wherein each of the right and left sensors are shielded from above and below the sensors by the vehicle.
14. The vehicle of claim 13, further comprising right and left elongated, wedge-shaped arms each having a proximal portion tapering to a distal portion, the proximal portion of each arm configured for coupling to a respective side of the frame near the front end of the frame.
15. The vehicle of claim 14, further comprising a second idler pulley coupled to the distal portion of each arm.
16. The vehicle of claim 15, wherein the right and left tracks further comprise right and left continuous flexible tracks trained about a respective one of the drive pulleys and a respective one of the second idler pulleys, each continuous flexible track extending on top and bottom sides along respective straight lines extending from a tangent point of the respective drive pulley to a tangent point of the respective second idler pulley.
17. The vehicle of claim 16, wherein each drive pulley supports and drives the corresponding track, each wedge-shaped arm has a first side portion substantially opposite a second side portion of the arm, and each continuous flexible track is slidably supported along the first and second side portions of the corresponding wedge-shaped arm.
18. The vehicle of claim 14, wherein the drive pulleys have a larger diameter than the second idler pulleys, each track being trained about its corresponding drive pulley and second idler pulleys.
19. The vehicle of claim 14, wherein the vehicle is dimensioned for climbing a set of stairs, including the length spanned by the combination of the frame and the arms being greater than the diagonal span of two stair steps of 7 rise by 11 tread stairs at all times, and the center of gravity of the vehicle being located in a position so that the vehicle remains statically stable as it climbs the stairs.
20. The vehicle of claim 14, wherein the distal portion of each arm extends forward of the front portion of the frame.
21. The vehicle of claim 13, further comprising a camera housed in the front portion of the of the frame and arranged to provide a forward field of view along a driving direction of the vehicle, the forward field of view being unobstructed by movement of the tracks.
22. The vehicle of claim 21, further comprising an operator control unit in wireless communication with the camera, wherein the camera is configured to transmit video to the operator control unit.
23. The vehicle of claim 13, wherein: the left sensor comprises an emitter-receiver sensor exposed to and oriented to the environment outside the vehicle by facing the left outside direction extending away from the left track and away from the frame, and the right sensor comprises an emitter-receiver sensor exposed to and oriented to the environment outside the vehicle by facing the right outside direction extending away from the right track and away from the frame.
24. The vehicle of claim 23, wherein each of the emitter receiver sensor of the left sensor and the emitter-receiver sensor of the right sensor is a sonar sensor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(19) Referring to
(20) Robot 100 moves around its environment on a pair of parallel main tracks 110 and a pair of tapered forward tracks 120. Main tracks 110 are mounted on a main body 140 of the robot. Robot 100 is articulated. In particular, forward tracks 120 are mounted on a pair of forward arms 130, which are pivotally attached to the main body 140 and can be positioned at any angle to main body 140. Robot 100 is designed to move about in a variety of environments, including an urban environment of buildings (including staircases), streets, underground tunnels, and building ruble, as well as in vegetation, such as through grass and around trees. Robot 100 has a variety of features which provide robust operation in these environments, including impact resistance, tolerance of debris entrainment, and invertible operability. The robot's design is symmetrical about a horizontal plane so that it looks the same upside down and can operate identically in either orientation. Therefore, the robot can recover quickly from a tumble or fall in which it is inverted.
(21) Referring to
(22)
(23) Referring to
(24) Alternative versions of the robot can use other types of tracks, such as tracks made up of discrete elements. However, debris may be caught between elements and such tracks are generally heavier than flexible belts. Other flexible materials can also be used for continuous belt tracks. Referring back to
(25) Referring again to
(26) Referring to
(27) Referring to
(28) Referring back to
(29) Referring to
(30) The robot's mobility system is powered by three separate electrical motors. Referring to
(31) Referring still to
(32) In this version of the robot, drive motors 370 and articulator motor 372 are 90 watt DC brushed motors. In other versions of the robot, brushless motors can be used. Drive motors 370 are geared down 32.7:1 to the drive pulleys. Harmonic drive 374 provides a 427:1 gear reduction between articulator drive motor 372 and articulator axle 330, thereby providing a maximum torque of approximately 127 Nm to arms 130. Slip clutch 376 prevents overloading of harmonic drive 374 if the torque exceeds the maximum torque that can be provided by articulator drive motor 372, for instance due to an impact on the arms.
(33) Due to the placement of the motor and drive components, the center of mass of robot 100 is well forward. In particular, referring to
(34) Referring to
(35) As an alternative to payload being contained within payload volume 370, payloads can be placed on the top of the robot, preferably near the center of mass to aid operations such as stair climbing. Although invertible operation may not be possible in this case, larger payloads can be carried in this way.
(36) Referring again to
(37) Rather than using ball bearings 530 to support the drive and idler pulleys, alternative versions of the robot can use small diameter polymer bearings. Although polymer bearings have somewhat greater friction, they cost less than ball bearings and reduce maintenance due to dirt contamination. Polymer bearings are also more shock resistant than ball bearings.
(38) This version of robot 100 is sized to be portable, and is approximately 62.5 cm (24.6) long (with arms stowed) by 50.8 cm (20) wide by 16.8 cm (6.3) high, and weighs 10.5 kg (23 lbs.) The robot can be carried by a person on his or her back, for example, attached to a special frame or stowed in a backpack. Structural tube 320 can also serve as a carrying handle.
(39) Main tracks 110 are 7.6 cm wide (3) and front tracks 120 are 5.1 cm wide (2). Cleats 350 extend 0.95 cm (0.4) from the outside surface of the tracks. Approximately half of the frontal area of the robot is tracked. Main tracks 110 are wide for maximum grab of the surface during normal high speed locomotion and are separated sufficiently for efficient skid steering. Front tracks 120 are as small as possible to be effective while minimizing the mass of arms 130. In alternative versions of the robot, the front tracks can be made even narrower since the articulation is designed for limited use in certain situations, such as stair climbing.
(40) All the main and front drive and idler pulleys are 2.54 cm (1) wide, thereby minimizing the area that debris can be caught between the pulleys and the tracks, while still being able to deliver maximum power to the tracks.
(41) Rigid frame 310 and payload volume provide a ground clearance of 4.1 cm (1.6) on either side. The robot can carry a payload of up to 10 kg (22 lbs.). If the payload is positioned over the center of mass, the robot can still perform operations such as stair climbing.
(42) In operation, robot 100 is designed to maneuver at high speed in rough terrain. It may collide with objects and suffer tumbles and falls. For instance, the robot may tumble when descending stairs. Furthermore, the robot may be deployed by tossing it out of a helicopter. Therefore, the robot is designed to be as impact resistant as possible. Also, as the robot is completely invertible, it can immediately continue operation after it is inverted in a fall or collision.
(43) Impact resistance is accomplished, in part, by surrounding much of the vehicle with compliant main and front tracks 110 and 120 with soft cleats 350. The tracks and cleats provide a first layer of impact protection. The tracks are supported by compliant idler and drive pulleys 340, 342, 344, and 346 and by compliant main and front track supports 314 and 334, which, working together, provide a second layer of impact protection.
(44) Referring back to
(45) In the event of a tumble or a fall, arms 130 can be vulnerable to damage if they are extended away from the main body. For instance, a fall laterally onto the tip of an arm could damage it. However, arms 130 are, in general, used in situations where the possibility of a fall is small. In most operations, the robot will have the arms stowed at its sides. Arm supports 362 provide significant lateral support to the arms during impacts in the stowed position. To further prevent possible damage, when robot 100 detects that it is in free fall using its sensor system, it automatically assumes the stowed position without requiring operator intervention.
(46) Robot 100 is designed to maneuver in dirt and debris. There is a possibility that such dirt and debris can be caught between the tracks and the drive and idler pulleys. The idler and drive pulleys are compliant and can tolerate material being caught between them and the tracks. The V-shaped ribs 341 (
(47) Further debris resistance can be obtained in alternative versions of the robot using active debris removal approaches. For instance, a stiff brush positioned before each pulley can prevent debris from entering the pulleys. Compressed air jets can also be used in place of the brushes to remove debris on the tracks. Flexible or rigid skirts, placed at an angle in front of each of the pulleys, can also divert debris before it enters the pulley.
(48) Referring to
(49) In operation, robot 100 has several mobility modes including fully extended, stowed arms, inclined, upright, and wheelie modes. In addition, robot 100 can perform several maneuvers including self righting, stair climbing, and recovery from high centering.
(50) A fully extended mode is shown in
(51) Referring to the schematic view of
(52) Referring to
(53) Referring to
(54) Referring to
(55) Referring to
(56) Referring to
(57) Referring to
(58) Robot 100 is specifically dimensioned to climb common stairs in this version, with step dimensions of up to a 17.8 cm (7) rise and 27.9 cm (11) tread. As the robot tilts or inclines, the vertical projection of the center of gravity (CG) with respect to the ground moves backwards. For stable travel on stairs, the extended wheel base of the main and forward tracks in the fully extended mode span a minimum of two steps (i.e. at least 66.2 cm (26.1) for 17.8 cm (7) by 27.9 cm (11) stairs) such that the vehicle is supported by at least two stair treads at all times. Note that robot 100 can climb larger stairs for which it cannot span two steps, but the traverse will not be as smooth as the robot will bob with each step.
(59) To avoid nosing up or down (pitch instability) while climbing stairs, the vertical projections of the center of gravity is located in a stable range which is at least one step span (i.e., 33.1 cm (13) for 17.8 cm (7) by 27.9 cm (11) stairs) in front of the furthest rear main track ground contact and at least one step span behind the front most front track ground contact.
(60) Alternative versions of the robot can use shorter track dimensions that do not satisfy the requirement of spanning two steps, and the center of gravity can be outside the stable range. Although such robots may not be as stable on stairs, inertial effects add to dynamic stability at increased velocities, smoothing the traverse on stairs. Also, the front extremities of arms 130 can be weighted to move the center of gravity forward in the fully extended position. However, adding weight at the end of the arms also has the negative effect of reducing robustness.
(61) Referring to
(62) Referring to
(63) Note that the likelihood of a high centering situation is reduced for robot 100 since approximately half of the frontal area that is tracked. Therefore, obstacles are as likely to encounter the tracks as to pass under the main body.
(64) The robot's low and forward positioned center of gravity also allows the robot to climb steep inclines, given enough traction, without the robot toppling. Based on the location of the center of mass, this version of the robot can, in principal, climb a 77 incline.
(65) Robot 100 includes the capability of carrying a variety of sensors, including cameras, sonar sensors, infra-red detectors, inertial sensors, motor position, velocity and torque sensors, inclinometers, a magnetic compass, and microphones. Sensors can be placed on all surfaces of the robot.
(66) Sensors can be shielded within the track volume or within the protective shell of the main body. The front and rear of the vehicle has room for sensors within the 24.4 cm (10) width not covered by tracks, although the rear is partially occluded by the rear handle. The top and bottom of payload volume 370 (
(67) Referring to
(68) Referring to
(69) Referring to
(70) In this version of the robot, there are no rear-facing sensors, although they can be added if needed. Robot 100 can move to its upright mobility position to use the sonar sensor on the bottom of the robot. Or, it can rotate quickly in either the stowed position or the upright position, which has a very small turn radius, to use its entire sensor suite to acquire information about the environment in any direction.
(71) In addition to placing sensors directly on the outside surface of the robot, a retractable sensor mast can be extended away from the top or the bottom of the robot. Sensors, such as cameras, can be mounted on the sensor mast. Robot 100 can include a variety of manipulators. Referring to
(72) Alternative versions of the robot can be completely waterproofed, thereby allowing underwater operation. Also, larger or smaller versions of the robot can be used for different applications. The drive system in other versions of the robot can allow independent rotation of the arm on each side of the robot, and separate drive motors for the main and front tracks can be used.
(73) Remote control system 150 (
(74) Alternative versions of the remote control system 150 support teleoperation as well as a means of switching between teleoperation and autonomous control. The user interface permits transitions between autonomous and teleoperated control that are almost imperceptible to the user. That is, the user can interrupt autonomous operation of the robot at any time to give commands and direction, and the robot would operate autonomously when not receiving particular directions from the user. The system provides a predetermined warning signals to the operator, for instance if it is unable to operate autonomously, possibly by means of a vibrating unit that could be worn by the operator and which would be effective in a noisy environment. In addition, the user can add additional tasks to the robot's mission and request notification from the robot when milestone tasks have been achieved.
(75) Versions of the robot can perform various autonomous tasks which can be initiated by the operator from remote control system 150. These include obstacle avoidance, wall following, climbing stairs, recovery from high centering, returning home, opening doors, searching for a designated object, and mapping. The robot can use the various mobility modes described above in these autonomous operations, and if necessary, can call for operator assistance during its execution of a task. Alternative configurations of articulated bodies can be used. For example, a single central arm can be used and the arm or arms do not necessarily have to be tracked.
(76) Other embodiments of the invention are within the scope of the following claims.