Modular slab and modular surface system
09574346 ยท 2017-02-21
Assignee
Inventors
Cpc classification
E04C2/38
FIXED CONSTRUCTIONS
E04B5/48
FIXED CONSTRUCTIONS
E01C5/005
FIXED CONSTRUCTIONS
E01B1/002
FIXED CONSTRUCTIONS
International classification
E04C5/08
FIXED CONSTRUCTIONS
E01B3/40
FIXED CONSTRUCTIONS
E01B1/00
FIXED CONSTRUCTIONS
E04B5/48
FIXED CONSTRUCTIONS
E04B5/04
FIXED CONSTRUCTIONS
E04C2/38
FIXED CONSTRUCTIONS
Abstract
A removable modular slab for use in the construction industry includes an upper surface, a lower surface, first and second opposing end surfaces, and a conduit extending from an aperture in the upper surface to an aperture in an end surface. The slab is end-to-end abuttable with a second removable modular slab, having: (i) a conduit extending from an aperture in the upper surface to an aperture in an end surface, and/or (ii) a cavity extending from an aperture in an end surface into the slab, whereby the conduits are mateable so as to form an elongate conduit through the two slabs. Such elongate conduit is accessible through the apertures in the upper surfaces of each slab. By such access, a first joining structure is removably locatable to join the two slabs together. Cavities may terminate within the second slab and only be accessible through the aperture in the upper surface of the first slab, into which a joining structure is removably locatable to join the two slabs together. A modular surface system includes two such slabs and a joining structure to join the two slabs together.
Claims
1. A modular surface system for use in construction, comprising: at least four modular slabs connected in series; each modular slab including: an upper surface, a lower surface opposed to the upper surface, and first and second opposing end surfaces between and substantially normal to the upper and lower surfaces; and wherein the at least four slabs are end-to-end abutted with one another, and adjacent said slabs comprise: a first slab including a conduit extending from an aperture in the upper surface to an aperture in an end surface; and a modular second slab provided with a conduit extending from an aperture in the upper surface thereof to an aperture in an end surface thereof, and a joining structure which can be unjoined; wherein the conduit in the first slab is mated with the conduit in the second slab so as to form an elongate conduit through the ends of the two slabs, the elongate conduit being accessible through the apertures in the upper surfaces of each slab, and the joining structure being located through such apertures and conduits to join the two slabs together; wherein the elongate conduit is arcuate or parabolic and the joining structure is a cable or tie, and, when the joining structure is securing two slabs together, the cable or tie is removably located in the elongate conduit with the cable or tie being under tension and fastened at the upper surfaces of each of the two slabs; and wherein: at each joint between two slabs of the series, the end surface of one slab includes a protrusion and the end surface of the other slab includes a corresponding concavity such that a cooperative joint is formed where the two slabs are abutted together, such that, when each joining structure is unjoined, one of the middle two slabs can be removed in a non-destructive manner leaving the other slabs in place; and each slab has a pair of railway tracks or metro tracks mounted thereon whereby each slab is configured to support a vehicle traveling on the pair of railway tracks or metro tracks.
2. The system of claim 1, wherein the end surface profile extends along the length of the end surface of both slabs.
3. The system of claim 1, wherein the end surface profile extends part-way along the length of the end surface of both slabs.
4. The system of claim 1, wherein the first slab is a type-A slab having two identically profiled end surfaces, and wherein the second slab is a type-B slab also having two identically profiled end surfaces, and wherein the profiles of the type-A and type-B slabs are different but cooperative when respective end surfaces are in abutment.
5. The system of claim 1, wherein the first slab has two differently profiled end surfaces, the profile of one said end surface being cooperable with the profile of the other said end surface, the first slab defining a type-C slab.
6. The system of claim 1, wherein the slabs are pre-cast or pre-molded from a construction material.
7. The system of claim 6, wherein the construction material is fibre-reinforced concrete, reinforced concrete, or a plastics material.
8. The system of claim 6, wherein the slabs have one or more voids in them, thereby reducing weight.
9. The system of claim 1, wherein the slabs include one or more channels in at least one of the upper surfaces.
10. The system of claim 1, wherein the slabs include one or more longitudinal ducts and/or one or more transverse ducts therewithin.
11. The system of claim 10, wherein the ducts are water drainage ducts.
12. The system of claim 10, wherein the ducts are cable ducts.
13. The system of claim 1, wherein the slabs are structured as a railway track support, and wherein the railway track is supportable on the upper surface of the plurality of modular slabs.
14. The system of claim 1, wherein the slabs are structured as a metro track support, and wherein the metro track is embedded in the upper surface of the plurality of modular slabs.
15. The system of claim 1, wherein the plurality of modular slabs are joined with first or second joining structures to respectively form a monolithic railway or metro track support.
16. The system of claim 1, wherein the slabs are assembled directly on an existing railway ballast surface.
17. The system of claim 1, wherein the protrusion and cavity of each slab is shaped such that the end surface of each protrusion and concavity is at an angle of 45 or less to the vertical.
18. The system of claim 1, wherein the protrusion and cavity of each slab is shaped such that the end surface of each protrusion and concavity is at an angle of less than 25 to the vertical.
19. The system of claim 1, wherein the protrusion and cavity of each slab is shaped such that the end surface of each protrusion and concavity is at an angle of less than 15 to the vertical.
20. The system of claim 1, wherein the protrusion and cavity of each slab is shaped such that the end surface of each protrusion and concavity is at an angle of 520 to 10 to the vertical.
21. The system of claim 1, wherein each slab defines one or more voids therewithin filled with aerated or foamed rubber.
22. The system of claim 1, wherein the end surfaces of the slabs are ungrouted.
23. The system of claim 1, wherein the joining structure is ungrouted.
24. The system of claim 1, wherein the concavity of one middle slab is open downwards.
25. A modular surface system for use in construction, comprising: at least four modular slabs connected in series; each modular slab having: an upper surface, a lower surface opposed to the upper surface, and first and second opposing end surfaces between and substantially normal to the upper and lower surfaces; and a plurality of conduits, each of the conduits extending from an aperture in the upper surface to an aperture in an end surface; wherein the at least four slabs are end-to-end abutted with one another, and adjacent said slabs comprise a first modular slab and a second modular slab the second slab being provided with a plurality of conduits, each of the conduits extending from an aperture in the upper surface thereof to an aperture in an end surface thereof; and a joining structure that joins the two slabs together, the joining structure passing through one of the conduits and being capable of being unjoined; wherein the plurality of conduits in the first slab are mated with the plurality of conduits in the second slab so as to form a plurality of elongate conduits through the ends of the two slabs, and wherein both the first and second modular slabs have a respective plurality of conduits extending from an aperture in their upper surfaces to an aperture in their end surfaces; wherein each of the elongate conduits is arcuate or parabolic and the joining structure is a cable or tie, and, when the joining structure is securing two slabs together, the cable or tie is removably located in the elongate conduit with the cable or tie being under tension and fastened at the upper surfaces of each of the two slabs; and at each joint between two slabs of the series, the end surface of one slab includes first and second discontinuous protrusions and the end surface of the other slab includes corresponding first and second discontinuous concavities such that a cooperative joint is formed where the two slabs are abutted together, such that, when each joining structure is unjoined, one of the middle two slabs can be removed in a non-destructive manner leaving the other in place, and wherein at least one of the apertures in the end surfaces are disposed on each of the first and second protrusions and on each of the first and second concavities.
26. The system of claim 25, wherein the first slab is a type-A slab having two identically profiled end surfaces, and wherein the second slab is a type-B slab also having two identically profiled end surfaces, and wherein the profiles of the type-A and type-B slabs are different but cooperative when respective end surfaces are in abutment.
27. The system of claim 25, wherein the slabs are structured as a railway or metro track support.
28. The system of claim 25, wherein the slabs are structured as one of flooring in a building, base for a highway, a runway of an airport, or a surface at a port or freight terminal.
29. A method of removing a construction slab from the middle of a series of at least four slabs that have been laid, each slab including: an upper surface, a lower surface opposed to the upper surface, and first and second opposing end surfaces between and substantially normal to the upper and lower surfaces; and wherein the at least four slabs are end-to-end abutted with one another and adjacent slabs comprise: a first slab including a conduit extending from an aperture in the upper surface to an aperture in an end surface; and a modular second slab, being provided with a conduit extending from an aperture in the upper surface thereof to an aperture in an end surface thereof; and a joining structure which can be unjoined; wherein the conduit in the first slab is mated with the conduit in the second slab so as to form an elongate conduit through the ends of the two slabs, the elongate conduit being accessible through the ends of the two slabs, the elongate conduit being accessible through the apertures in the upper surfaces of each slab, and the joining structure being located through such apertures and conduits to join the two slabs together; wherein the elongate conduit is arcuate or parabolic and the joining structure is a cable or tie, and, when the joining structure is securing two slabs together, the cable or tie is removably located in the elongate conduit with the cable or tie being under tension and fastened at the upper surfaces of each of the two slabs; and at each joint between two slabs of the series the end surface of one slab includes a protrusion and the end surface of the other slab includes a corresponding concavity such that a cooperative joint is formed where the two slabs are abutted together, and wherein the aperture in the end surface of the one slab is disposed on the protrusion and the aperture in the end surface of the other slab is disposed on the corresponding concavity; the method comprising: while leaving the adjacent laid slabs in place, unjoining the joining structures joining the middle slab to adjacent slabs and lifting the middle slab out in a manner which is non-destructive to the adjacent slabs.
30. A railway or metro track support, the support comprising a plurality of slabs laid end to end, each slab comprising: an upper surface, a lower surface opposed to the upper surface, and first and second opposing end surfaces between and substantially normal to the upper and lower surfaces, and a pair of railway tracks or metro tracks mounted on the upper surface; and a conduit extending from an aperture in the upper surface to an aperture in an end surface; wherein the slab is end-to-end abuttable with a second removable modular slab; said second slab having an upper surface, a lower surface opposed to the upper surface, and first and second opposing end surfaces between and substantially normal to the upper and lower surfaces, and said second slab being provided with a conduit extending from an aperture in the upper surface thereof to an aperture in an end surface thereof; whereby the conduit in the first-mentioned slab is mateable with the conduit in the second slab so as to form an elongate conduit through the ends of the two slabs, which is accessible through the apertures in the upper surfaces of each slab, and through which a joining means is removably locatable to join the two slabs together; wherein the elongate conduit is arcuate or parabolic and the joining structure is a cable or tie, and, when the joining structure is securing two slabs together, the cable or tie is removably located in the elongate conduit with the cable or tie being under tension and fastened at the upper surfaces of each of the two slabs; wherein each slab includes a raised portion, which extends longitudinally down each side of the upper surface of each slab; and at each joint between two slabs of the series, the end surface of one slab includes a protrusion and the end surface of the other slab includes a corresponding concavity such that a cooperative joint is formed where the two slabs are abutted together, such that, when each joining structure is unjoined, one of the middle two slabs can be removed in a non-destructive manner leaving the other slabs in place and wherein the apertures in the end surfaces of the slabs are disposed on the protrusion and corresponding concavity.
31. The support of claim 30, wherein the raised portion is at least as tall as a rail supported by each slab.
32. The support of claim 30, wherein the raised portion is taller than a rail supported by each slab.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above-mentioned aspects of exemplary embodiments will become more apparent and will be better understood by reference to the following description of the embodiments taken in conjunction with the accompanying drawings, wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
DETAILED DESCRIPTION
(23)
(24) Slab 10 also includes longitudinal voids 17 (shown in dotted outline) which may be filled with foamed rubber to both reduce the overall weight of slab 10 (compared to a similar slab formed without voids) and to dampen any vibrations through it without compromising its strength. Additionally, a central elongate channel 18 is provided along the longitudinal axis of the slab, along with drainage outlets 18a, for drainage of surface water which may otherwise stagnate on the slab's upper surface 11. On either side of channel 18 within the body of slab 10, two longitudinal ducts 18b may be provided, along with optional transverse ducts 18c.
(25)
(26) Slab 20 differs from slab 10 in that the end surfaces 23 of the slab 20 are each profiled to form a protrusion 26. This profile extends part-way along the length of, and is centred on, the end surface 23. Located on the protrusion 26 are four apertures 24, which correspond to a further four apertures 25 located in the upper surface 21 of the slab 20, adjacent to the end surface 23. A conduit 29 (shown in dotted outline) extends between each pair of apertures, joining them.
(27) For the avoidance of doubt, although only four conduits have been described with reference to slabs 10 and 20, any number of conduits as is deemed necessary to secure two slabs together may be provided. The conduits may be of varying diameter and may be dissimilar to one another, dependent upon the degree of tension to be applied to the joining structure (e.g., tensionable cable).
(28)
(29)
(30) Turning now to
(31) Furthermore, slab 30 comprises a central elongate channel 38 along the longitudinal axis of the slab 30, along with drainage outlets 38a. Optionally transverse ducts 38c may be provided within the body slab 30 also. Slab 30 may be described as a type-C slab, having a protrusion formed on one end surface and a concavity formed on the opposing end surface.
(32) When slab 30 is end-to-end abutted with a further slab, this further slab may be profiled to form a concavity, which extends along the full length of its end surface, and which is provided with correspondingly located apertures and conduits, thereby forming a -C-C-C-C- (etc.) type modular system, as is illustrated in
(33)
(34) Cooperative joint 43 is profiled such that the end surfaces 13,23 that form the concavity 16 and protrusion 26 respectively lie at an angle of 5-10 to the vertical (as is shown by the angle 8 annotated on the drawing). By providing the surfaces of the joint in this manner, the two slabs 10,20 are easier to align when laying the system 40.
(35) Any two or more slabs 10,20 may be joined according to the following:
(36) prepare a surface, for example a sub-soil layer (not shown) and a top-ballast layer (not shown), by levelling it;
(37) lay two slabs 10, 20 in end-to-end abutment such that their profiled surfaces 13, 23 meet and a plurality of elongate conduits 44 are formed between the two;
(38) locate a joining structure, for example a cable 42, in each elongate conduit 44 by feeding it through an aperture 15 in the upper surface 11 of slab 10 until it appears through the corresponding aperture 25 in the upper surface 21 of slab 20; and
(39) affix a fastening and tensioning structure 45 to each accessible end of each cable 42 to lock them into position and subsequently apply tension to them, which will tighten the joint 43 between the two slabs 10, 20.
(40) This method is equally applicable to the laying and joining of two or more slabs 30.
(41)
(42)
(43)
(44) Apertures 71 and conduits 72 are appropriately located such that elongate conduits 72 are formed when the different slabs are abutted, enabling joining of said slabs in two directions (i.e. in an x-direction and in a y-direction) thereby formed a mosaic of slabs. In the case of a network 60, the slabs may be square-shaped rather than elongate.
(45)
(46)
(47) Slab 10 comprises a cavity 80 which extends from an aperture (not shown) in end surface 13 into the body of slab 10 and is provided therein with a tension-fixing anchoring ferrule 81. Slabs 10, 20 are end-to-end abutted to form a cooperative joint 43, such that the cavity 80 and conduit 29 in each slab meet and join to form an elongate cavity 82, which extends between the two slabs 10, 20. Into cavity 82 a second joining structure 42, in the form of a flexible wire cable or GFRP curved bar which can be made to follow an arcuate path, is located. The first end of cable/curved bar 42 screw-threads into ferrule 81 to anchor the cable into position, whilst the other end of the cable/curved bar 42 is provided with fastening and tensioning means 45 to lock the slabs 10, 20 into position and to provide strength to the joint 43.
(48) Cooperative joint 43 is again profiled such that the end surfaces 13, 23 that form the concavity 16 and protrusion 26 respectively lie at an angle of 5-10 to the vertical (as is shown by the angle e annotated on the drawing). By providing the surfaces of the joint in this manner, the two slabs 10, 20 are easier to align when laying the system 40.
(49)
(50)
(51) Slab 170 also comprises a central elongate channel 178, which is provided along the longitudinal axis of the slab, along with drainage outlets 178a, for drainage of surface water which may otherwise stagnate on the slab's upper surface 171. On either side of channel 178 within the body of slab 170, two longitudinal ducts 178b may be provided, along with optional transverse ducts 178c.
(52)
(53) Slab 180 differs from slab 170 in that the end surface 183 of slab 180 is profiled to form a protrusion 187. This profile extends part-way along the length of, and is centered on, the end surface 183. Located on the protrusion 187 are two apertures 184, which correspond to a further two apertures 185 located in the upper surface 181 of the slab 180, adjacent to the end surface 183. A conduit 189 (shown in dotted outline) extends between each pair of apertures, joining them. Also located on the protrusion 187 are two cavities 186a within each a ferrule 186b is provided.
(54)
(55) Similarly,
(56) Finally,
(57) Slab 190 also comprises a central elongate channel (not shown), which is provided along the longitudinal axis of the slab, along with drainage outlets (not shown), for drainage of surface water which may otherwise stagnate on the slab's upper surface 191. On either side of the channel within the body of slab 190, two longitudinal ducts 198b are provided.