Exhaust apparatus, system, and method for enhanced capture and containment
09574779 ยท 2017-02-21
Assignee
Inventors
- Heinz Ritzer (Rettenschoess, AT)
- Fridolin Muehlberger (Reit im Winkl, DE)
- Andrey V. LIVCHAK (Bowling Green, KY, US)
Cpc classification
F24C15/2028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C15/2078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A ventilation exhaust intake device is located at ceiling level of a production space and has a low profile form with combination of vertical and horizontal jets. Recesses and other feature are provided to enhance capture and containment and other functional aspects. Certain embodiments include a light source adjacent the jet registers.
Claims
1. An exhaust device, comprising: a housing having an aspect ratio of at least ten; the housing having surfaces defining at least one recess having an exhaust intake; the housing having a perimeter adjacent the at least one recess having a jet register located below the exhaust intake and configured to generate jets, a first of the jets being directed toward the exhaust intake and located below it and a second of the jets being directed substantially vertically downward; lower edges of a portion of the housing containing the exhaust intake and portion of the housing containing the jet register being substantially vertically aligned; the surfaces defining each of the at least one recess forming a piecewise arcuate continuous surface with a light source located adjacent the jet register; the exhaust intake defining a linear horizontal intake area, at least one portion of which is covered by a removable blank; the jet register having directable nozzles forming the first of the jets that are aimed at the exhaust intake areas not covered by the removable blank; the first of the jets terminating at or immediately short of the exhaust intake; the second of the jets terminating above approximately 1.8 meters above a floor level; a control system configured to control at least the volume flow rate of the second of the jets responsively to real time measured draft conditions in a space in which the housing is located; the light source having at least one of a light diffuser, a lamp cover, and a lens and being located adjacent the first jet, the first jet being horizontal, so that the horizontal first jet keeps the light diffuser, lamp cover, or lens clean, whereby the horizontal first jet does double duty by helping to trap fumes by guiding pollution-containing plumes from a fume source and keeping the light source clean; and the light source and an adjacent one of the housing surfaces forming a substantially continuous surface.
2. The device of claim 1, wherein the control system is configured to control the first of the jets responsively to real time measured draft conditions in a space in which the housing is located.
3. The device of claim 1, further comprising a general ventilation register located adjacent the jet register, the general ventilation register directing ventilation air downwardly at non-mixing velocities.
4. The device of claim 1, wherein the jet register surrounds the housing perimeter.
5. The device of claim 1, wherein the first and second of the jets are supplied from a common plenum.
6. The device of claim 1, wherein the first and second of the jets are supplied from separate plenums which are supplied by air sources at separately controlled flow rates.
7. The device of claim 1, wherein the control system includes one or more air velocity sensors indicating a statistic responsive to air movement responsive to the ambient movement of air in said space in which the housing is located, which air movement affects the stability of a rising plume.
8. The device of claim 1, further comprising: a fume source is located below the housing; and an edge of the fume source being positioned to form at least a 20 degree angle from the vertical with the jet register such that all of the fume source lies below the at least one recess.
9. The device of claim 1, further comprising: the first jet being formed from ventilation air or conditioned room air such that the first jet can keep the light cover clean.
10. The exhaust device according to claim 1, wherein the control system is further configured to receive a real time measurement of ambient drafts in the space in which the housing is located, the draft conditions are the measurement of the ambient drafts, and the horizontal first jet keeps the light diffuser, lamp cover, or lens clean by flowing uniformly over an entirety of the light diffuser, lamp cover, or lens.
11. An exhaust device, comprising: a housing having an aspect ratio of at least ten; the housing having surfaces defining at least one recess having an exhaust intake; the housing having a perimeter adjacent the at least one recess having a jet register located below the exhaust intake and configured to generate jets, a first of the jets being directed toward the exhaust intake and located below it and a second of the jets being directed substantially vertically downward; a light source with at least one of a light diffuser, a lamp cover, and a lens located adjacent the jet register; the first jet being formed from ventilation air or conditioned room air such that the first jet can keep the light diffuser, lamp cover, or lens clean by flowing uniformly over an entirety of the light diffuser, lamp cover, or lens; and a control system configured to receive a real time measurement of ambient drafts in a space in which the housing is located and to control at least the volume flow rate of one of the first and second jets responsively to the real time measurement of the ambient drafts.
12. The device of claim 11, wherein lower edges of a portion of the housing containing the exhaust intake and portion of the housing containing the jet register are substantially vertically aligned.
13. The device of claim 11, wherein the surfaces defining each of the at least one recess form a piecewise arcuate continuous surface with a light source located adjacent the jet register.
14. The device of claim 11, wherein the exhaust intake defines a linear horizontal intake area, at least one portion of which is covered by a removable blank.
15. The device of claim 14, wherein the jet register has directable nozzles forming the first of the jets that are aimed at the exhaust intake areas not covered by the removable blank.
16. The device of claim 11, wherein the first of the jets terminates at or immediately short of the exhaust intake.
17. The device of claim 11, wherein the second of the jets terminates above approximately 1.8 meters above a floor level.
18. The device of claim 11, further comprising: a fume source located below the housing; and an edge of the fume source being positioned to form at least a 20 degree angle from the vertical with the jet register such that all of the fume source lies below the at least one recess.
19. The device of claim 11, wherein the control system is configured to control at least the volume flow rate of the second of the jets responsively to real time measured draft conditions in a space in which the housing is located.
20. The device of claim 11, wherein the first jet is horizontal; the horizontal first jet keeps the light diffuser, lamp cover, or lens clean, whereby the horizontal first jet does double duty by helping to trap fumes by guiding pollution-containing plumes from a fume source and keeping the light source clean; the light source and an adjacent one of the housing surfaces form a substantially continuous surface; and the first jet is formed from ventilation air or conditioned room air.
21. An exhaust device, comprising: a housing having an aspect ratio of at least ten; the housing having surfaces defining at least one recess having an exhaust intake; the housing having a perimeter adjacent the at least one recess having a jet register located below the exhaust intake and configured to generate jets, a first of the jets being directed toward the exhaust intake and located below it and a second of the jets being directed substantially vertically downward; lower edges of a portion of the housing containing the exhaust intake and portion of the housing containing the jet register being substantially vertically aligned; the surfaces defining each of the at least one recess forming a piecewise arcuate continuous surface with a light source having a light cover located adjacent the jet register, the first jet being aimed upwardly such that it flows along the recess surface and flows uniformly over an entirety of the light cover, the first jet doing double duty by helping to trap fumes and keep the light cover clean; the first of the jets terminating at or immediately short of the exhaust intake; the second of the jets terminating above approximately 1.8 meters above a floor level; a control system configured to receive a real time measurement of ambient drafts in a space in which the housing is located and to control at least the volume flow rate of one of the first and second jets responsively to the real time measurement; and the light source and an adjacent one of the housing surfaces forming a substantially continuous surface.
22. The device of claim 21, further comprising a general ventilation register located adjacent the jet register, the general ventilation register directing ventilation air downwardly at non-mixing velocities.
23. The device of claim 21, wherein the jet register surrounds the housing perimeter.
24. The device of claim 21, wherein the first and second of the jets are supplied from a common plenum.
25. The device of claim 21, further comprising: a fume source is located below the housing; and an edge of the fume source being positioned to form at least a 20 degree angle from the vertical with the jet register such that all of the fume source lies below the at least one recess.
26. The device of claim 21, further comprising: the first jet being formed from ventilation air or conditioned room air such that the first jet can keep the light cover clean.
27. An exhaust system, comprising: a ventilated ceiling component having surfaces defining multiple recesses each having an exhaust intake; the recesses being distributed over an area of a ceiling; the area having a perimeter adjacent the recesses; the perimeter having: a jet register located below the exhaust intake and configured to generate jets, a first of the jets being directed toward at least one of the exhaust intakes and located below it and a second of the jets being directed substantially vertically downward; the first jet being formed from ventilation air or conditioned room air; and a displacement ventilation register; and a control system configured to receive a real time measurement of ambient drafts in a space in which the housing is located and to control at least the volume flow rate of one of the first and second jets responsively to the real time measurement of the ambient drafts.
28. The system of claim 27, further comprising multiple discharge units located within the area and generating horizontal jets.
29. The device of claim 27, wherein the surfaces defining each of the at least one recess form a piecewise arcuate continuous surface with a light source located adjacent the jet register.
30. The device of claim 27, wherein the exhaust intakes define linear horizontal intake areas, at least one portion of which is covered by a removable blank.
31. The system of claim 27, wherein the jet register and displacement ventilation register are adjacent to each other.
32. The system of claim 27, further comprising: a light source located adjacent the jet register; the light source having at least one of a light diffuser, a lamp cover, and a lens and being located adjacent the first jet, the first jet being horizontal, so that the horizontal first jet keeps the light diffuser, lamp cover, or lens clean, whereby the horizontal first jet does double duty by helping to trap fumes by guiding pollution-containing plumes from a fume source and keeping the light source clean by flowing uniformly over an entirety of the light diffuser, lamp cover, or lens; the light source and an adjacent one of the housing surfaces forming a substantially continuous surface; and the first jet being formed from ventilation air or conditioned room air such that the first jet can keep the light cover clean.
33. An exhaust device, comprising: a housing having an aspect ratio of width to height of at least ten; the housing having surfaces defining at least one recess having an exhaust intake; the housing having a perimeter adjacent the at least one recess having a jet register located below the exhaust intake and configured to simultaneously generate a first jet directed toward the exhaust intake and located below it, and a second jet directed substantially vertically downward; the first jet being formed from ventilation air or conditioned room air; and a control system configured to receive a real time measurement of ambient drafts in a space in which the housing is located and to control one of the first and second jets responsively to the real time measurement of the ambient drafts.
34. The device of claim 33, wherein lower edges of a portion of the housing containing the exhaust intake and of a portion of the housing containing the jet register are substantially vertically aligned.
35. The device of claim 33, wherein the surfaces defining each of the at least one recess form a piecewise arcuate continuous surface with a light source located adjacent the jet register.
36. The device of claim 33, wherein the exhaust intake defines a linear horizontal intake area, at least one portion of which is covered by a removable blank.
37. The device of claim 36, wherein the jet register has at least one directable nozzle forming the first jet, which is aimed at the exhaust intake area not covered by the removable blank.
38. The device of claim 33, wherein the first jet terminates at or immediately short of the exhaust intake.
39. The device of claim 33, further comprising: a fume source located below the housing; and an edge of the fume source being positioned such that a line from the fume source edge to the jet register forms at least a 20 degree angle from vertical, and such that all of the fume source lies below the at least one recess.
40. The device of claim 33, wherein the control system is configured to control at least the volume flow rate of the second jet responsively to real time measured draft conditions in the space in which the housing is located.
41. The device of claim 33, wherein the control system is configured to control at least the volume flow rate of the first jet responsively to real time measured draft conditions in the space in which the housing is located.
42. The device of claim 33, further comprising a general ventilation register located adjacent the jet register, the general ventilation register directing ventilation air downwardly at non-mixing velocities.
43. The device of claim 33, wherein the jet register surrounds the housing perimeter.
44. The device of claim 33, wherein the first and second jets are supplied from a common plenum.
45. The device of claim 33, wherein the first and second jets are supplied from separate plenums, which are supplied by air sources at separately controlled flow rates.
46. The device of claim 33, where the recess depth is more than five times a distance between a blind end of the recess and the fume source.
47. The device of claim 33 where the recess depth is more than eight times a distance between a blind end of the recess and the fume source.
48. The device of claim 33, further comprising: a light source located adjacent the jet register; the light source having at least one of a light diffuser, a lamp cover, and a lens and being located adjacent the first jet, the first jet being horizontal, so that the horizontal first jet keeps the light diffuser, lamp cover, or lens clean, whereby the horizontal first jet does double duty by helping to trap fumes by guiding pollution-containing plumes from a fume source and keeping the light source clean; the light source and an adjacent one of the housing surfaces forming a substantially continuous surface; and the first jet being formed from ventilation air or conditioned room air such that the first jet can keep the light cover clean by flowing uniformly over an entirety of the light diffuser, lamp cover, or lens.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The accompanying drawings, which are incorporated herein and constitute part of this specification, illustrate exemplary embodiments of the invention, and, together with the general description given above and the detailed description given below, serve to explain the features of the invention.
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DESCRIPTION OF EMBODIMENTS
(12) The efficiency of exhaust systems that employ ventilated ceiling systems, where the exhaust intake is located at the ceiling level, is particularly challenging. The capture efficiency of the system must be assured to prevent the spreading of impurities throughout the conditioned space. It has been shown that the efficiency of the exhaust system can be improved with a horizontal jet near the ceiling surface. The air jet is projected horizontally across the ceiling, which helps to direct heat and air impurities towards the exhaust intake. Preferably, such jets have a volume flow rate that is only about 10% of the total supply air flow rate. In the ventilated ceiling, the jet may improve the total effectiveness of the ventilation system. With the horizontal jet, the average contaminant level in the occupied zone was shown to be 40% lower than one without and the estimated energy saving potential can be as high as 23%.
(13) A ventilated ceiling may have features similar to the devices shown in D407473, filed 1 Apr. 1999 and shown and described in U.S. Pat. No. 5,312,296, filed 30 Jan. 1991, both of which are hereby incorporated herein. In an embodiment, the ventilation device of U.S. Pat. No. 5,312,296 is modified by including a vertical curtain jet register between the non-mixing ventilation register 17 and the horizontal jet register 15. The vertical curtain jet register in this embodiment has a velocity, thickness and breadth as to form a continuous curtain jet that terminates at about the height of the head of a worker, or approximately 1.8 m above the floor when located in an interior space. In another embodiment, the device is modified by lifting the intake plenum 18 and dropping the ventilation registers such that a configuration similar to that of
(14) Referring now to
(15) An additional combined vertical and horizontal jet register 138 emits air so as to form substantially vertical and substantially horizontal jets as indicated by arrows 122 and 120, respectively. The vertical and horizontal jets may be supplied via a plenum 136 (supplied through a collar 104) and may encircle, flank on two or three sides, or border on a single side, the LVD 10. The vertical and horizontal jets may be supplied by ventilation air, ambient air, or conditioned room air. Each may also be supplied from different ones of these sources of air. Preferably, the velocity of the horizontal jet 120 is such that it terminates approximately at the point where it would otherwise reach an exhaust intake 114, which preferably has a removable filter 113. Exhausted fumes and air are removed via plenums 106 and exhaust collars 102 which attach to suitable ductwork. Notwithstanding the name, horizontal, the angle of the horizontal jet 120 may be aimed toward the center of the exhaust intake 114 or at some intermediate angle between such angle and the horizontal.
(16) Unlike the device of U.S. Pat. No. 5,312,296, in the embodiment of
(17) Preferably, the vertical and horizontal jets 122, 120 originate from approximately the same location (register 138) which coincides with a perimeter of the LVD 10. They do not need to be supplied from the same source of air nor do they need to originate from a common register structure. It is preferable, however that they both are positioned to form a 20 angle from the vertical and whose vertex is at the outermost edge of the pollution-generating part 121 of an appliance 100. Thus, lower appliances must be located more inwardly and higher appliances can be located more outwardly. This minimum angle may be reduced if the exhaust flow is increased or the jet flow rates are increased.
(18) Preferably the horizontal jet has a velocity of 6 to 10 m/s and a volume flow rate per linear meter of 21 to 35 cm/hr per linear meter of the LVD 10 perimeter for a typical kitchen application. These approximately coincide with the throw conditions identified above. Preferably, the total volume rate of the vertical jets to the total volume rate of the horizontal jets is preferably about 0.25 to 0.35. These are not necessarily required values, but are representative for kitchen applications. A preferred aspect ratio of the exhaust device (e.g., W/Y indicated in
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(20) Referring to
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(24) A controller 302 receives one or more sensor 310 signals and may control one or more outputs including drives 304-308 which control flow rates indicated by fan symbols 312-316. The drives 304-308 may be damper drives or speed drives or any device for controlling volume flow rate. The drive signals may control the exhaust rate, vertical jet flow rate, horizontal jet flow rate, and/or displacement ventilation flow rate. Any of these may be controlled separately or together (e.g., a common drive signal or a mechanical coupling in the control and mechanical aspects) according to various mechanical embodiments (such as one in which a shared plenum provides air for both the vertical and horizontal jets).
(25) In an embodiment, the exhaust flow rate is preferably modulated responsively to the fume load and/or indicators of drafts or air movement in the conditioned space. The velocities of the vertical and/or horizontal jets may be modulated in response to such inputs as well. For example, when there is greater air movement in the conditioned space, such as caused by workers moving about, the exhaust velocity may be proportionately increased and the vertical jet speed may be increased proportionately as well.
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(27) While the present invention has been disclosed with reference to certain embodiments, numerous modifications, alterations, and changes to the described embodiments are possible without departing from the sphere and scope of the present invention, as defined in the appended claims. Accordingly, it is intended that the present invention not be limited to the described embodiments, but that it has the full scope defined by the language of the following claims, and equivalents thereof.
(28) Although the LVDs shown including lighting components, these are not essential to all embodiments and any of the embodiment may be modified by their removal. The LVD structures may be configured as modular components that can be assembled to form various shapes to cover pollution sources in various arrangements in a production space. Blanks that cover exhaust intakes may be provided as part of a kit and used to redefine the exhaust intake coverage as a production space is modified by the replacement, removal, or rearrangement of pollutions sources. Control adjustments discussed above may be done manually as well as automatically. The LVD embodiments may be surface mounted or recessed into a ceiling or false ceiling. General ventilation registers may be located at all sides of an LVD or only some sides. General ventilation registers may be located adjacent or remotely from the LVD. Note also that although the vertical and horizontal jets in the embodiments described are single point jets forming linear arrays, in alternative embodiments, the jets may be formed as slots to form vertical and horizontal curtains.
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(30) In the present and all systems, a ventilated ceiling is distinguished from conventional hoods by being very shallow relative to the height at which it is located. Here in this case, the depth 842 of the recess 860 may be more than five time the distance 840 from the source of fumes and the blind end of the recess 860.
(31) Note that any of the embodiments described herein may be modified by eliminating the lighting component. So wherever the term LVD is used, the alternative lacking a light source is also a possible embodiment.