Method and system for managing light from a light emitting diode
09574746 ยท 2017-02-21
Assignee
Inventors
Cpc classification
F21V5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/0066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G02B5/124
PHYSICS
F21S8/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/0091
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G02B19/0028
PHYSICS
F21V3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V15/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2131/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G02B5/13
PHYSICS
International classification
F21V7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G02B5/13
PHYSICS
Abstract
A light source, for example a light emitting diode, can emit light and have an associated optical axis. The source can be deployed in applications where it is desirable to have illumination biased laterally relative to the optical axis, such as in a street luminaire where directing light towards a street is beneficial. The source can be coupled to an optic that comprises an inner surface facing the source and an outer surface that is opposite the inner surface. The inner surface can comprise a refractive surface that receives light headed away from the optical axis of the light source, for example opposite the street. The refractive surface can form the received light into a beam. The outer surface of the optic can reflect the beam back across the optical axis, for example so that light headed away from the street is redirected towards the street.
Claims
1. An optic comprising: an outer surface; a cavity sized to receive light from a light emitting diode mounted adjacent the cavity; and an inner surface that forms the cavity and that comprises: a first refractive surface that bulges into the cavity to receive light from the light emitting diode and form a first beam of light; and a second refractive surface that is adjacent the first refractive surface and that bulges into the cavity to receive light from the light emitting diode and form a second beam of light.
2. The optic of claim 1, wherein the first refractive surface has a first focal length and the second refractive surface has a second focal length that is different than the first focal length.
3. The optic of claim 1, wherein the inner surface further comprises a third refractive surface that is disposed adjacent the second refractive surface and that bulges into the cavity to receive light from the light emitting diode and form a third beam of light.
4. The optic of claim 3, wherein the first refractive surface, the second refractive surface, and the third refractive surfaces have different focal lengths.
5. The optic of claim 3, wherein the first beam of light, the second beam of light, and the third beam of light have different focal lengths.
6. The optic of claim 1, wherein the outer surface comprises: a first feature that juts outward and that is disposed to receive and totally internally reflect the first beam of light; and a second feature that is adjacent the first feature, that juts outward, and that is disposed to receive and totally internally reflect the second beam of light.
7. The optic of claim 6, wherein one of the first feature and the second feature is undercut.
8. The optic of claim 1, wherein the inner surface further comprises a third refractive surface that is adjacent the second refractive surface and that bulges into the cavity to receive light from the light emitting diode and form a third beam of light, and wherein the outer surface comprises: a first protrusion that is disposed to receive and totally internally reflect the first beam of light; a second protrusion that is disposed to receive and totally internally reflect the second beam of light; and a third protrusion that is disposed to receive and totally internally reflect the third beam of light.
9. The optic of claim 8, wherein one of the first protrusion, the second protrusion, and the third protrusion is undercut.
10. The optic of claim 1, wherein the optic comprises a first side and a second side, wherein the first refractive surface and the second refractive surface are disposed on the first side of the optic, and wherein the inner surface is asymmetrical.
11. An optic comprising: an inner surface that forms a cavity in the optic and that comprises a plurality of refractive surfaces configured to produce a corresponding plurality of beams of light; and an outer surface that comprises a plurality of totally internally reflective surfaces, each totally internally reflective surface oriented to receive a respective one of the plurality of beams of light.
12. The optic of claim 11, wherein the outer surface comprises a plurality of protrusions, each protrusion comprising one of the totally internally reflective surfaces.
13. The optic of claim 11, wherein the cavity is sized to receive light from a light emitting diode mounted adjacent the optic.
14. The optic of claim 11, wherein the plurality of refractive surfaces and the plurality of totally internally reflective surfaces are disposed on a first side of the optic and are configured to reflect the plurality of beams of light from the first side of the optic to a second side of the optic.
15. The optic of claim 11, wherein the plurality of refractive surfaces have different focal lengths.
16. The optic of claim 11, wherein the plurality of beams of light have different focal lengths.
17. An optic comprising: a backside; a cavity that is formed in the backside with an associated inner surface, the cavity sized to receive light from a light emitting diode mounted adjacent the backside and having an optical axis disposed in a reference plane; and an outer surface that comprises: a first region disposed on a first side of the reference plane; and a second region, disposed on a second side of the reference plane, comprising: a first protrusion comprising a first internally reflective surface that is oriented to reflect a first portion of the received light passing through the associated inner surface and incident on the first internally reflective surface, so that the reflected first portion of the received light transmits out of the optic through the second region of the outer surface and through the reference plane; and a second protrusion comprising a second internally reflective surface that is oriented to reflect a second portion of the received light passing through the associated inner surface and incident on the second internally reflective surface, so that the reflected second portion of the received light transmits out of the optic through the second region of the outer surface and through the reference plane.
18. The optic of claim 17, wherein the first and second protrusions are disposed entirely on the second region of the outer surface.
19. The optic of claim 17, wherein the first and second internally reflective surfaces are totally internally reflective, and wherein the first protrusion is undercut and the second protrusion is not undercut.
20. The optic of claim 17, wherein the inner surface comprises: a first convex refractive surface that is configured to form a first beam of light that comprises the first portion of the received light and that is focused towards the first internally reflective surface; and a second convex refractive surface that is configured to form a second beam of light that comprises the second portion of the received light and that is focused towards the second internally reflective surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(19) Many aspects of the technology can be better understood with reference to the above drawings. The elements and features shown in the drawings are not to scale, emphasis instead being placed upon clearly illustrating the principles of exemplary embodiments of the present technology. Moreover, certain dimensions may be exaggerated to help visually convey such principles. In the drawings, reference numerals designate like or corresponding, but not necessarily identical, elements throughout the several views.
DESCRIPTION OF EXEMPLARY EMBODIMENTS
(20) A light source can emit light. In certain embodiments, the light source can be or comprise one or more light emitting diodes, for example. The light source and/or the emitted light can have an associated optical axis. The light source can be deployed in applications where it is desirable to bias illumination laterally relative to the optical axis. For example, in a street luminaire where the optical axis is pointed down towards the ground, it may be beneficial to direct light towards the street side of the optical axis, rather than towards a row of houses that are beside the street. The light source can be coupled to an optic that receives light propagating on one side of the optical axis and redirects that light across the optical axis. For example, the optic can receive light that is headed towards the houses and redirect that light towards the street.
(21) The optic can comprise an inner surface facing the light source and an outer surface facing away from the light source, opposite the inner surface. The inner surface can comprise a refractive feature that receives light headed away from the optical axis of the light source, for example away from the street to be lighted. The refractive feature can comprise a convex lens surface bulging towards the light source, for example. The refractive feature can form the received, incident light into a beam headed along another optical axis. That optical axis can form an acute angle with respect to the optical axis of the light source itself. The outer surface of the optic can comprise a reflective feature that receives the beam. The reflective feature can comprise a totally internally reflective surface that reflects part, most, or substantially all of the beam back across the optical axis. In certain embodiments, the reflected beam exits the optic through a surface that causes the beam to diverge. The surface can be concave, for example. Accordingly, the optic can form a beam from light headed in a non-strategic direction and redirect the beam in a strategic direction.
(22) Technology for managing light emitted by a light emitting diode or other light source will now be described more fully with reference to
(23) The present technology can be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the technology to those having ordinary skill in the art. Furthermore, all examples or exemplary embodiments given herein are intended to be non-limiting and among others supported by representations of the present technology.
(24) Turning now to
(25) Those of ordinary skill having benefit of this disclosure will appreciate that street illumination is but one of many applications that the present technology supports. The present technology can be applied in numerous lighting systems and illumination applications, including indoor and outdoor lighting, automobiles, general transportation lighting, and portable lights, to mention a few representative examples without limitation.
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(29) The illustrated light emitting diode 10 (see
(30) The illustrated light emitting diode 10 comprises an optical axis 25 associated with the pattern of light emitting from the dome 20 and/or associated with physical structure or mechanical features of the light emitting diode 10. The term optical axis, as used herein, generally refers to a reference line along which there is some degree of rotational or other symmetry in an optical system, or a reference line defining a path along which light propagates through a system. Such reference lines are often imaginary or intangible lines. In the illustrated embodiment, the optical axis 25 lies in a reference plane 35 that sections the light emitting dome 20, and/or the associated light emission pattern of the light emitting diode 10, into two portions. Although illustrated in a particular position, the reference plane 35 can positioned in other locations that may or may not be arbitrary. As will be appreciated by those of ordinary skill having benefit of this disclosure, a reference plane can be thought of as an imaginary or intangible plane providing a useful aid in describing, characterizing, or visualizing something.
(31) The cavity 30 comprises an inner refractive surface 80 opposite an outer refractive surface 70. Light emitted from the street side of the dome 20 and that is headed street side is incident upon the inner refractive surface 80, transmits through the optic 100, and passes through the outer refractive surface 70. Such light may be characterized as a solid angle or represented as a ray or a bundle of rays. Accordingly, the light that is emitted from the light emitting diode 10 and headed street side continues heading street side after interacting with the optic 100. The inner refractive surface 80 and the outer refractive surface 70 cooperatively manipulate this light with sequential refraction to produce a selected pattern, for example concentrating the light downward or outward depending upon desired level of beam spread. In the illustrated embodiment, the light sequentially encounters and is processed by two refractive interfaces of the optic 100, first as the light enters the optic 100, and second as the light exits the optic 100.
(32) One of ordinary skill in the art having benefit of the enabling teaching in this disclosure will appreciate that the inner refractive surface 80 and the outer refractive surface 70 can be formed to spread, concentrate, bend, or otherwise manage the light emitted street side according to various application parameters. In various embodiments, the inner and outer refractive surfaces 80 and 70 can be concave or convex. In one embodiment, the inner refractive surface 80 is convex and the outer refractive surface 70 is convex. In one embodiment, the inner refractive surface 80 is convex and the outer refractive surface 70 is concave. In one embodiment, the inner refractive surface 80 is concave and the outer refractive surface 70 is convex. In one embodiment, the inner refractive surface 80 is concave and the outer refractive surface 70 is concave. In certain embodiments, at least one of the inner refractive surface 80 and the outer refractive surface 70 may be substantially planar or flat.
(33) As shown in
(34) In the illustrated embodiment, the inner refractive surface 40 projects, protrudes, or bulges into the cavity 30, which is typically filled with a gas such as air. In an exemplary embodiment, the refractive surface 40 can be characterized as convex and further as a collimating lens. The term collimating, as used herein in the context of a lens or other optic, generally refers to a property of causing light to become more parallel that the light would otherwise be in the absence of the collimating lens or optic. Accordingly, a collimating lens may provide a degree of focusing.
(35) The beam 200 propagates or travels through the optic 100 along the optical axis 45 and is incident upon a reflective surface 50 that redirects the beam 200 towards an outer refractive surface 60. The redirected beam 200 exits the optic 100 through the outer refractive surface 60, which further steers the refracted beam 220 street side and can produce a desired level of beam spread. The reflective surface 50 is typically totally internally reflective as a result of the angle of light incidence exceeding the critical angle for total internal reflection. The reflective surface 50 is typically an interface between solid, transparent optical material of the optic 100 and a surrounding gaseous medium such as air.
(36) Those of ordinary skill in the art having benefit of this disclosure will appreciate that the term critical angle, as used herein, generally refers to a parameter for an optical system describing the angle of light incidence above which total internal reflection occurs. The terms critical angle and total internal reflection, as used herein, are believed to conform with terminology commonly recognized in the optics field.
(37) As illustrated in the
(38) In certain exemplary embodiments, the optic 100 is a unitary optical element that comprises molded plastic material that is transparent. In certain exemplary embodiments, the optic 100 is a seamless unitary optical element. In certain exemplary embodiments, the optic 100 is formed of multiple transparent optical elements bonded, fused, glued, or otherwise joined together to form a unitary optical element that is void of air gaps yet made of multiple elements.
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(40) In certain exemplary embodiments, the array 800 can be formed of optical grade silicone and may be pliable and/or elastic, for example. In certain exemplary embodiments, the array 800 can be formed of an optical plastic such as poly-methyl-methacrylate (PMMA), polycarbonate, or an appropriate acrylic, to mention a few representative material options without limitation.
(41) Turning now to
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(43) As shown in
(44) Light emitted from the house side of the light emitting diode propagates through the cavity 830 and is incident upon a inner refractive surface 940 that forms a beam 920. The beam 920 propagates through the optic and is incident upon a reflective surface 850 of the optic 800. The reflective surface 850 directs the beam 920 out of the optic 800 through the outer refractive surface 860, applying refraction to produce the beam 922 traveling towards the street as desired. In the illustrated embodiment, the outer refractive surface 860 is concave, but may be convex or substantially planar in other embodiments.
(45) The reflective surface 850 can be oriented with respect to the beam 920 to exceed the critical angle for total internal reflection, so that the reflective surface 850 totally internally reflects the beam 920. Accordingly, the internally reflective surface 850 can be formed by an interface between air and plastic or other transparent material of the optic 800. Alternatively, the internally reflective surface 850 can comprise a reflective metallic coating.
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(48) Three totally internally reflective features 1160 respectively reflect the three beams to increase street-side illumination. The configurations of the totally internally reflective features 1160 avoid occlusion or unwanted distortion of those three redirected beams thereby avoiding uncontrolled incidence or grazing off the outer surface of the optic 1100. In the illustrated exemplary embodiment, two of the three totally internally reflective features 1160 are undercut, and all three jut outward.
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(51) In the illustrated illumination system 1390, the prismatic grooves 1350 arch over the optic 1300 and the light emitting diode 10. Light incident on the prismatic grooves 1350 is retroreflected back over the light emitting diode 10, resulting in redirection to emerge from the smooth refractive surface 1325 headed in a street-side direction. In an exemplary embodiment, each prismatic groove 1350 comprises a retroreflector. Each prismatic groove 1350 comprises a pair of totally internally reflective surfaces 1375 or facets that collaboratively reflect light back in the general direction from which the light came. In certain exemplary embodiments, the totally internally reflective surfaces 1375 are substantially perpendicular to one another. In certain exemplary embodiments, the totally internally reflective surfaces 1375 meet to form a corner functioning as a retroreflecting edge of a cube, and may be characterized as a cube edge.
(52) In operation, a light ray is incident on the first surface of the pair of totally internally reflective surfaces 1375. The first surface of the pair of totally internally reflective surfaces 1375 bounces the light to the second surface of the pair of totally internally reflective surfaces 1375. The second surface of the pair of totally internally reflective surfaces 1375 bounces the light backwards, providing retroreflection. Accordingly, in certain exemplary embodiments, the pair of totally internally reflective surfaces 1375 can form a two-bounce retroreflector.
(53) When viewed looking at the light emitting diode 10 straight down the optical axis 25, as shown in
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(55) An exemplary process for managing light emitted by a light emitting diode 10 will now be discussed in further detail with reference to
(56) Certain steps in the processes described herein may naturally precede others for the present technology to function as taught. However, the present technology is not limited to the order of the steps described if such order or sequence does not alter the functionality of the present technology to the level of rendering the technology inoperative or nonsensical. That is, it is recognized that some steps may be performed before or after other steps or in parallel with other steps without departing from the scope and spirit of the present technology.
(57) The following discussion of process 1800 will refer to certain elements illustrated in
(58) Referring now to
(59) At step 1810, the inner refractive surface 80 and the outer refractive surface 70 of the optic 100 transmit and refract the light emitted in the desired, street-side direction. Accordingly, the optic 100 directs light to and illuminates the street.
(60) At step 1815, which typically proceeds substantially in parallel with step 1810, the section of light 210 that is headed house side encounters the inner refractive surface 40 of the optic 100. The inner refractive surface 40 forms a beam 200 propagating within the solid optical material of the optic 100, along the optical axis 45. The optical axis 45 is typically oriented at an acute angle relative to the optical axis 25 and/or with respect to the light emitting diode's substrate (e.g. the flat portion of the LED chip from which the dome 20 projects).
(61) At step 1820, which likewise typically proceeds substantially in parallel with step 1810, the beam 200 encounters the reflective surface 50, which is typically totally internally reflective but may be mirrored with a metal coating as an alternative suitable for certain applications. The reflective surface 50 reverses the beam 200, sending the beam 200 in a street-side direction.
(62) At step 1825, the beam 200 exits the optic 100 heading street side, and may be refracted upon exit. Step 1825 may likewise proceed substantially in parallel with Step 1810.
(63) At step 1830, the optic 100 emits a pattern of light that, as illustrated in
(64) Technology for managing light emitted from a light emitting diode or other source has been described. From the description, it will be appreciated that an embodiment of the present technology overcomes the limitations of the prior art. Those skilled in the art will appreciate that the present technology is not limited to any specifically discussed application or implementation and that the embodiments described herein are illustrative and not restrictive. From the description of the exemplary embodiments, equivalents of the elements shown therein will suggest themselves to those skilled in the art, and ways of constructing other embodiments of the present technology will appear to practitioners of the art. Therefore, the scope of the present technology is to be limited only by the claims that follow.