Mains power wire connection assembly and connection method
09577353 ยท 2017-02-21
Assignee
Inventors
Cpc classification
H01R4/2416
ELECTRICITY
H01R4/2433
ELECTRICITY
International classification
H01R4/00
ELECTRICITY
H01R4/24
ELECTRICITY
Abstract
A mains power wire connection assembly (100) using a button to push a first wire and a second wire to move toward the direction of clamping slots, and the inner walls of the clamping slots puncture the first wire and second wires and clamp the same. The button and the insulation body are locked and fixed with respect to each other.
Claims
1. A mains power wire connection assembly, comprising: a first wire, configured to transfer mains power; a second wire, configured to transfer mains power; and a connector, configured to connect the first wire to the second wire; wherein the connector comprises an insulation body, a slidable button, and a conductive connection terminal; the insulation body, configured to comprise cable passages and a containing cavity which is located between and in communication with the cable passages; the connection terminal, configured to be arranged in the containing cavity, and configured to comprise a base and puncturing clamping ends, wherein the puncturing clamping ends are provided with clamping slots corresponding to the cable passages respectively and extending toward the base, and the puncturing clamping ends have through holes that are in communication with the clamping slots; wherein the first wire and the second wire are led to the cable passages and the clamping slots respectively; the slidable button, configured to push the first wire and the second wire to move toward clamping slots to be punctuated and clamped, and then the first wire and the second wire being clamped in the inner walls of the clamping slots.
2. The mains power wire connection assembly according to claim 1, wherein the puncturing clamping ends are further provided with through holes corresponding to the cable passages respectively, the through holes are located above the clamping slots and are in communication with the clamping slots, and the wires are led through the through holes into the puncturing clamping ends.
3. The mains power wire connection assembly according to claim 2, wherein sharp cutting edge portions are formed at portions of the inner walls, which are adjacent to the through holes, of the clamping slots, and joints between the clamping slots and the through holes are of an arc shape.
4. The mains power wire connection assembly according to claim 1, wherein the connection terminals are provided in pairs, one connection terminal is superimposed with and located within the other connection terminal, and a distance between clamping slots of one of the two connection terminals is different from that of the other of the two connection terminals.
5. The mains power wire connection assembly according to claim 1, wherein an inner wall of the containing cavity is provided with receiving and locating slots configured to receive and fix the puncturing clamping ends of the connection terminal.
6. The mains power wire connection assembly according to claim 1, wherein the button is provided with elastic locking blocks on two sides thereof, the insulation body is correspondingly provided with locking slots matching with the locking blocks, and the locking blocks are locked in the locking slots.
7. The mains power wire connection assembly according to claim 6, wherein the locking block comprises a first locking block and a second locking block located sequentially along a pushing direction, and during a slide movement of the button slides into the insulation body, the locking slots lock the second and first locking blocks sequentially.
8. The mains power wire connection assembly according to claim 1, wherein the button is provided with slide slots on two sides thereof along a pushing direction, the insulation body is correspondingly provided with slide guides matching with the slide slots, and the button is further provided with matching slots matching with the puncturing clamping ends, wherein the puncturing clamping ends slidably extend into the matching slots.
9. A mains power wire connection assembly, comprising: a first wire, configured to transfer mains power; a second wire, configured to transfer mains power; and a connector, configured to connect the first wire to the second wire, wherein the connector comprises an insulation body, a movable button, and a conductive connection terminal; the insulation body, configured to comprise a first cable passage and a second cable passage and a containing cavity which is in communication with the first and second cable passages; the connection terminal, configured to be arranged in the containing cavity, and configured to comprise a base and a first puncturing clamping end, and a second puncturing clamping end, wherein the first puncturing clamping end is provided with a first clamping slot corresponding to the first cable passage and extending toward the base, and the second puncturing clamping end is provided with a second clamping slot corresponding to the second cable passage and extending toward the base; the moveable button, configured to push the first wire and the second wire to move toward clamping slots to be punctuated and clamped, and then the first wire and the second wire being clamped in the inner walls of the clamping slots; and the button and the insulation body are locked and fixed with respect to each other.
10. The mains power wire connection assembly according to claim 9, wherein the first puncturing clamping end is further provided with a first through hole corresponding to the first cable passage, the first through hole is located above the first clamping slot and is in communication with the first clamping slot, and the first wire is led through the first through hole into the first puncturing clamping end; and the second puncturing clamping end is further provided with a second through hole corresponding to the second cable passage, the second through hole is located above the second clamping slot and is in communication with the second clamping slot, and the second wire is led through the second through hole into the second puncturing clamping end.
11. The mains power wire connection assembly according to claim 10, wherein a sharp first cutting edge portion is formed at a portion of the inner wall, which is adjacent to the first through hole, of the first clamping slot, and a joint between the first clamping slot and the first through hole is of an arc shape; and a sharp second cutting edge portion is formed at a portion of the inner wall, which is adjacent to the second through hole, of the second clamping slot, and a joint between the second clamping slot and the second through hole is of an arc shape.
12. The mains power wire connection assembly according to claim 9, wherein the button is provided with elastic locking blocks on two sides thereof, the insulation body is correspondingly provided with locking slots matching with the locking blocks, and the locking blocks are locked in the locking slots.
13. A connector, configured to connect a first wire and a second wire that are configured to transfer mains power, wherein the connector comprises an insulation body, a button, and a conductive connection terminal; the insulation body is provided with a first cable passage and a second cable passage on one side thereof; the insulation body is further provided with a containing cavity which is in communication with the first and second cable passages; the connection terminal is arranged in the containing cavity and has a base, a first puncturing clamping end, and a second puncturing clamping end; the base is mounted at the bottom end of the insulation body; the first puncturing clamping end is provided with a first clamping slot corresponding to the first cable passage and extending toward the base, and the second puncturing clamping end is provided with a second clamping slot corresponding to the second cable passage and extending toward the base; the button is movably mounted at the top end of the insulation body and has a push portion extending into the containing cavity; the first wire is led into the first cable passage and the first puncturing clamping end, and the second wire is led into the second cable passage and the second puncturing clamping end; the first and second wires are pushed by the push portion of the button to move toward the first and second clamping slots, and are punctured and clamped by inner walls of the first and second clamping slots during movement; and the button and the insulation body are locked and fixed with respect to each other.
14. The connector according to claim 13, wherein the first puncturing clamping end is further provided with a first through hole corresponding to the first cable passage, the first through hole is located above the first clamping slot and is in communication with the first clamping slot, and the first wire is led through the first through hole into the first puncturing clamping end; and the second puncturing clamping end is further provided with a second through hole corresponding to the second cable passage, the second through hole is located above the second clamping slot and is in communication with the second clamping slot, and the second wire is led through the second through hole into the second puncturing clamping end.
15. The connector according to claim 14, wherein a sharp first cutting edge portion is formed at a portion of the inner wall, which is adjacent to the first through hole, of the first clamping slot, and a joint between the first clamping slot and the first through hole is of an arc shape; and a sharp second cutting edge portion is formed at a portion of the inner wall, which is adjacent to the second through hole, of the second clamping slot, and a joint between the second clamping slot and the second through hole is of an arc shape.
16. The connector according to claim 13, wherein the button is provided with elastic locking blocks on two sides thereof, the insulation body is correspondingly provided with locking slots matching with the locking blocks, and the locking blocks are locked in the locking slots.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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PREFERRED EMBODIMENTS OF THE INVENTION
(16) The following further describes the technical content and structural features of the present invention in detail with reference to embodiments and accompanying drawings.
(17) Referring to
(18) The connection terminal 30 is arranged in the containing cavity 15 and has a base 30a; the base 30a is mounted at the bottom end of the insulation body 10, and both ends of the base 30a respectively bend and extend to form puncturing clamping ends corresponding to the cable passages. Specifically, the right end of the base 30a bends and extends to form a first puncturing clamping end 31a corresponding to the first cable passage 11a, the left end of the base 30a bends and extends to form a second puncturing clamping end 31b corresponding to the second cable passage 11b, the first puncturing clamping end 31a is provided with a first clamping slot 32a corresponding to the first cable passage 11a and extending toward the base 30a, and the second puncturing clamping end 31b is provided with a second clamping slot 32b corresponding to the second cable passage 11b and extending toward the base 30a. Specifically, in this embodiment, to allow the connection terminal 30 to be conveniently and reliably fixed in the insulation body 10, an inner wall of the containing cavity 15 is provided with receiving and locating slots 12 configured to receive and fix the first puncturing clamping end 31a and the second puncturing clamping end 31b of the connection terminal 30.
(19) Moreover, the button 20 is movably mounted at the top end of the insulation body 10. Specifically, in this embodiment, the button 20 is slidably mounted at the top end of the insulation body 10. A manner for implementing that the button 20 is slidably mounted at the top end of the insulation body 10 is that: the button 20 is provided with slide slots 22 on two sides thereof along a push direction (a direction indicated by the arrow B in
(20) Referring to
(21) Next, referring to
(22) Referring to
(23) Moreover, the connection terminals 30 mentioned above are provided in pairs, where one connection terminal 30 is superimposed with the other connection terminal 30, which are respectively referred to as an outer connection terminal 30 and an inner connection terminal 30; a distance between first and second clamping slots 32a and 32b of the outer connection terminal 30 is different from a distance between first and second clamping slots 32a and 32b of the inner connection terminal 30. In this embodiment, the distance between the first and second clamping slots 32a and 32b of the outer connection terminal 30 is greater than the distance between the first and second clamping slots 32a and 32b of the inner connection terminal 30, so that a first wire 50a or second wire 50b having a large wire diameter is punctured and clamped at the outer connection terminal 30, and a first wire 50a or second wire 50b having a small wire diameter is punctured and clamped at the inner connection terminal 30, so that the mains power wire connection assembly 100 according to the present invention is capable of electrically connecting first wire 50a and second wire 50b having different wire diameters, thereby expanding a service range of the mains power wire connection assembly 100 according to the present invention.
(24) Furthermore, the connection terminals 30 mentioned above are provided symmetrically about a center of the insulation body 10, so that mains power wire connection assembly 100 according to the present invention is capable of electrically connecting a first wire 50a and a second wire 50b having two different polarities (that is, a positive pole and a negative pole), thereby further expanding the service range of the mains power wire connection assembly 100 according to the present invention.
(25) Referring to
(26) Steps included in a mains power wire connection method according to the present invention is described in detail with reference to
(27) (1) providing the connector 100a mentioned above, where a structure of the connector 100a is described in detail above and is not described repeatedly in this embodiment;
(28) (2) providing the first wire 50a mentioned above and configured to transfer mains power, and inserting the first wire 50a into the first cable passage 11a and first puncturing clamping end 31a mentioned above along a direction indicated by an arrow besides the first wire 50a in
(29) (3) providing the second wire 50b mentioned above and configured to transfer mains power, and inserting the second wire 50b into the second cable passage 11b and second puncturing clamping end 31b mentioned above along a direction indicated by an arrow besides the second wire 50b in
(30) (4) pressing the button 20 mention above along a direction indicated by the arrow B in
(31) Referring to
(32) First, in this embodiment, an insulation body 10 of a connector 100a is provided with a first cable passage 11a and a second cable passage 11b on the same side thereof; butin the first embodiment, the insulation body 10 of the connector 100a is provided with the first cable passage 11a at the right end thereof, and the insulation body 10 of the connector 100a is provided with the second cable passage 11b at the left end thereof, that is, the insulation body 10 is provided with the cable passages separately at two ends thereof.
(33) Second, in this embodiment, it only needs that a containing cavity 15 of the insulation body 10 in the connector 100a is in communication with the first cable passage 11a and the second cable passage 11b; but in the first embodiment, the containing cavity 15 of the insulation body 10 in the connector 100a is located between the first cable passage 11a and the second cable passage 11b.
(34) Third, in this embodiment, a connection terminal 40 of the connector 100a has a base 40a, a first puncturing clamping end 41a, and a second puncturing clamping end 41b. Specifically, in this embodiment, the first puncturing clamping end 41a extends from the base 40a to correspond to the first cable passage 11a, and the second puncturing clamping end 41b extends from the base 40a to correspond to the second cable passage 11b, so that the first puncturing clamping end 41a, the base 40a, and the second puncturing clamping end 41b form a plane structure together. Furthermore, the base 40a is mounted at the bottom end of the insulation body 10, the first puncturing clamping end 41a is provided with a first clamping slot 42a corresponding to the first cable passage 11a and extending toward the base 40a, and the second puncturing clamping end 41b is provided with a second clamping slot 42b corresponding to the second cable passage 11b and extending toward the base 40a. More specifically, in this embodiment, the first puncturing clamping end 41a is further provided with a first through hole 43a corresponding to the first cable passage 11a, where the first through hole 43a is located above the first clamping slot 42a and is in communication with the first clamping slot 42a, and the first through hole 43a leads the first wire 50a into the first puncturing clamping end 41a; the second puncturing clamping end 41b is further provided with a second through hole 43b corresponding to the second cable passage 11b, where the second through hole 43b is located above the second clamping slot 42b and is in communication with the second clamping slot 42b, and the second through hole 43b leads the second wire 50b into the second puncturing clamping end 41b. Furthermore, a sharp first cutting edge portion 44a is formed at a portion of an inner wall, which is adjacent to the first through hole 43a, of the first clamping slot 42a, and a joint between the first clamping slot 42a and the first through hole 43a is of an arc shape; and a sharp second cutting edge portion 44b is formed at a portion of an inner wall, which is adjacent to the second through hole 43b, of the second clamping slot 42b, and a joint between the second clamping slot 42b and the second through hole 43b is of an arc shape. However, in the first embodiment, the connection terminal 30 has the base 30a; the right end of the base 30a bends and extends to form the first puncturing clamping end 31a corresponding to the first cable passage 11a, and the left end of the base 30a bends and extends to form the second puncturing clamping end 31b corresponding to the second cable passage 11b; and the first puncturing clamping end 31a is provided with the first clamping slot 32a corresponding to the first cable passage 11a and extending toward the base 30a, and the second puncturing clamping end 31b is provided with the second clamping slot 32b corresponding to the second cable passage 11b and extending toward the base 30a. Therefore, an extending and arrangement manner of the first puncturing clamping end 41a and the second puncturing clamping end 41b of the connection terminal 40 according to the second embodiment is different from an extending and arrangement manner of the first puncturing clamping end 31a and the second puncturing clamping end 31b of the connection terminal 30 according to the first embodiment.
(35) Therefore, other structures of the mains power wire connection assembly 100 according to the second embodiment and the mains power wire connection assembly 100 according to the first embodiment are same except the first to third differences described above. That is, except the first to third differences described above, the insulation body 10 and the button 20 of the mains power wire connection assembly 100 according to the second embodiment have the same design and arrangement as those in the first embodiment, in which the insulation body 10 of the mains power wire connection assembly 100 according to the first embodiment has the containing cavity 15, the receiving and locating slot 12, the slide guide 14, and the locking slot 13, and the button 20 of the mains power wire connection assembly 100 according to the first embodiment has the slide slot 22, the push portion 20a, the matching slot 23, and the structure of the locking block 21 consisting of the first locking block 21a and the second locking block 21b. Therefore, the structure that is common in the second embodiment and the first embodiment is not described repeatedly in the second embodiment. Moreover, because the connection terminal 40 of the mains power wire connection assembly 100 according to the second embodiment has the same puncturing structure as the connection terminal 30 of the mains power wire connection assembly 100 according to the first embodiment, the mains power wires are punctured and clamped by the mains power wire connection assembly 100 according to the second embodiment in the same manner as that of the mains power wire connection assembly 100 according to the first embodiment, and a puncturing principle of the mains power wire connection assembly 100 according to the second embodiment is not described in detail here.
(36) In addition, the structure of the connector 100a according to the present invention has been described in the mains power wire connection assembly 100 according to the second embodiment, and therefore is not described repeatedly here.
(37) Referring to
(38) It should be noted that, the first cable passage and the second cable passage may be provided at two ends of the insulation body or on the same side of the insulation body, and certainly, may also be provided at another positions of the insulation body. The button is slidably mounted at the top end of the insulation body, and may also be mounted at the top end of the insulation body in a rotatable manner. Furthermore, the containing cavity may be in communication with and located between the first cable passage and the second cable passage or located at another position. However, an arrangement of the containing cavity, the first cable passage, and the second cable passage at other positions, and the rotatable arrangement of the button do not adversely affect an objective of the present invention that the first clamping slot of the first puncturing clamping end punctuates the first wire, and the second clamping slot of the second puncturing clamping end punctuates the second wire, so that the mains power wire connection assembly according to this embodiment is capable of electrically connecting mains power wires without first removing insulation layers of the mains power wires.
(39) The insulation body 10 according to the present invention is provided with the first cable passage 11a and the second cable passage 11b separately at two ends thereof; the insulation body 10 is further provided with the containing cavity 15 that is located between the first cable passage 11a and the second cable passage 11b and is in communication with the first cable passage 11a and the second cable passage 11b; the connection terminal 30 is arranged in the containing cavity 15 and has the base 30a; the base 30a is mounted at the bottom end of the insulation body 10; the right end of the base 30a bends and extends to form the first puncturing clamping end 31a corresponding to the first cable passage 11a; the left end of the base 30a bends and extends to form the second puncturing clamping end 31b corresponding to the second cable passage 11b; the first puncturing clamping end 31a is provided with the first clamping slot 32a corresponding to the first cable passage 11a and extending toward the base; the second puncturing clamping end 31b is provided with the second clamping slot 32b corresponding to the second cable passage 11b and extending toward the base 30a; the button 20 is slidably mounted at the top end of the insulation body 10; the button 20 has the push portion 20a extending into the containing cavity 15; when the first wire 50a is led into the first cable passage 11a and the first puncturing clamping end 31a at the right end of the connector 100a and the second wire 50b is led into the second cable passage 11b and the second puncturing clamping end 31b at the left end of the connector 100a, an operator presses the button 20, so as to push, by using the push portion 20a of the button 20, the first and second wires 50a and 50b to move toward the first and second clamping slots 32a and 32b; inner walls of the first and second clamping slots 32a and 32b punctuate and clamp the moving first and second wires 50a and 50b, so that the first and second wires 50a and 50b are clamped onto the connector 100a without first removing the insulation layers. This enables the mains power wire connection assembly 100 according to the present invention to electrically and mechanically connect mains power wires conveniently and quickly, so as to reduce a work load of the operator and avoid resource waste. Moreover, when the first and second wires 50a and 50b are clamped by the inner walls of the first and second clamping slots 32a and 32b, the first and second wires 50a and 50b are also under a fixing force provided by the locked and fixed the button 20 and the insulation body 10, so as to effectively prevent the first and second wires 50a and 50b that are electrically and mechanically connected from loosening, and may avoid a problem of decreased tensile performance caused when conductors of the mains power wires are conventionally connected by twisting, so that the electrical and mechanical connection that is between the mains power wires and provided by the mains power wire connection assembly 100 according to the present invention is more reliable.
(40) The above are merely preferred embodiments of the present invention. However, the protection scope of the present invention is not limited thereto. Therefore, equivalent changes derived according to the claims of the present invention shall fall within the protection scope of the present invention.