Fuel injection valve
09574535 ยท 2017-02-21
Assignee
Inventors
Cpc classification
F02M51/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05B1/265
PERFORMING OPERATIONS; TRANSPORTING
B05B1/26
PERFORMING OPERATIONS; TRANSPORTING
F02M61/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/1806
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/163
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M61/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M51/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05B1/34
PERFORMING OPERATIONS; TRANSPORTING
F02M61/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05B1/26
PERFORMING OPERATIONS; TRANSPORTING
F02M61/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fuel injection valve includes: a needle valve including a seat portion on a tip side thereof; a nozzle body including a seat surface on which the seat portion is placed, and a swirl stabilization chamber on a downstream side of the seat surface, the nozzle body having an injection hole formed so as to have an inlet in the swirl stabilization chamber; a swirl flow generating portion having swirl grooves configured to give a swirling component to fuel to be introduced into the swirl stabilization chamber; and a fuel collision portion provided in a tip portion of the needle valve, the fuel collision portion being configured such that, in a state where the needle valve is opened, the fuel collision portion intersects with a virtual surface extended toward the injection hole from the seat surface included in the nozzle body. This allows dead fuel to be retained in the swirl stabilization chamber and to be introduced into the injection hole in a state where a swirling component has been given to the dead fuel from fuel having the swirling component.
Claims
1. A fuel injection valve comprising: a needle valve including a seat portion on a tip side of the needle valve; a nozzle body including a seat surface on which the seat portion is placed, the nozzle body including a swirl stabilization chamber on a downstream side of the seat surface, the nozzle body including an injection hole that has an inlet in the swirl stabilization chamber; a swirl flow generating portion having swirl grooves configured to add a swirling component to a fuel flow introduced into the swirl stabilization chamber; and a fuel collision portion provided in a tip portion of the needle valve, the fuel collision portion being configured such that, in a state where the needle valve is opened, the fuel collision portion intersects with a virtual surface extended toward the injection hole from the seat surface included in the nozzle body, the fuel collision portion including a spiral groove on its external wall, a swirl direction of the spiral groove relative to the axial center of the needle valve being the same direction as a swirl direction of the swirl grooves relative to the axial center of the needle valve.
2. The fuel injection valve according to claim 1, wherein when the needle valve is opened, the fuel collision portion is configured to incline the fuel flow introduced into the swirl stabilization chamber, toward an inner peripheral wall of the swirl stabilization chamber.
3. The fuel injection valve according to claim 1, wherein the fuel collision portion includes a curved portion provided on outer peripheral wall of the fuel collision portion, the curved portion is recessed from the outer peripheral wall toward an axial center of the needle valve.
4. The fuel injection valve according to claim 1, wherein a tapered portion is provided between the seat portion and the fuel collision portion.
5. The fuel injection valve according to claim 1, wherein: a bottom face of the swirl stabilization chamber is a smooth surface perpendicular to the axial center of the needle valve; and a central axis of the injection hole coincides with the axial center of the needle valve.
6. The fuel injection valve according to claim 1, wherein a distance between the inlet of the injection hole and the bottom face of the fuel collision portion when the needle valve is closed is set to equal or less than a quenching distance of flames to enter from the injection hole.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODES FOR CARRYING OUT THE INVENTION
(14) Embodiments of the present invention are described below in detail with reference to the drawings. Note that a dimension, a scale, and the like of each portion in the drawings may not be illustrated so as to be completely the same as an actual portion. Further, details may be omitted in some drawings.
First Embodiment
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(16) The fuel injection valve 1 of the first embodiment is provided in an internal combustion engine, and is drive-controlled by an ECU provided in the internal combustion engine. The ECU is a computer including a CPU (Central Processing Unit) configured to perform arithmetic processing, a ROM (Read Only Memory) in which to store a program and the like, and a RAM (Random Access Memory) or a NVRAM (Non Volatile RAM) in which to store data and the like. The fuel injection valve 1 can be provided in a lower part of an inlet port provided in the internal combustion engine, or at a given position in a combustion chamber. The internal combustion engine in which the fuel injection valve 1 is provided is any of a gasoline engine using gasoline as fuel, a diesel engine using light oil as fuel, and a flexible fuel engine using fuel obtained by mixing gasoline with alcohol at a given ratio. Also, the internal combustion engine may be an engine using any fuel that can be injected by a fuel injection valve.
(17) Referring to
(18) The nozzle body 2 is a tubular member, and includes an inner peripheral wall 2a. Further, the nozzle body 2 includes a pressure chamber 2b. A tip side of the pressure chamber 2b is provided with a seat surface 2c formed in a tapered shape. The after-mentioned seat portion 6a is placed on the seat surface 2c. Further, the nozzle body 2 includes a swirl stabilization chamber 3 on a downstream side of the seat surface 2c. The swirl stabilization chamber 3 is a cylindrical space having a bottom face 3a and an inner peripheral wall 3b. The bottom face 3a of the swirl stabilization chamber 3 is a smooth surface perpendicular to the axial center AX of the after-mentioned needle valve 6. An inlet 4a of the injection hole 4 is opened on the bottom face 3a. A central axis of the injection hole 4 coincides with the axial center AX of the needle valve 6. As will be described later, the fuel injection valve 1 in the first embodiment generates a strong swirl flow inside the injection hole 4 so as to generate fine air bubbles, and injects fuel including the fine air bubbles. In the fuel injection valve 1 that performs the fuel injection in this manner, the fuel flowing through the injection hole 4 forms a gas-liquid two-phase flow in which air bubbles are mixed, so that its flow speed is controlled at an extremely low sonic velocity prescribed by a void fraction. In such a state, an injection hole diameter is set to a diameter that secures a flow rate of the fuel. In the first embodiment, the injection hole diameter of the injection hole 4 is set to 0.7 mm, and an injection hole area thereof is set to 0.385 mm.sup.2. Note that these dimensions are just examples and not limited to the above.
(19) The fuel injection valve 1 includes the needle guide 5 of which a tip portion is placed inside the nozzle body 2. The needle guide 5 is placed inside the nozzle body 2 so that an outer peripheral surface of the needle guide 5 makes contact with an inner peripheral wall 2a of the nozzle body 2 in a supported manner. The needle guide 5 is a tubular member, and the needle valve 6 is accommodated in an inner peripheral portion in a reciprocating manner along a direction of the axial center AX. Referring to
(20) Here, while referring to
(21) The fuel injection valve 1 includes the needle valve 6 having the seat portion 6a on a tip side. As described above, the needle valve 6 is supported by an inner side of the needle guide 5 in a reciprocating manner. The needle valve 6 performs an opening operation by a driving device operating in response to an instruction of the ECU. As illustrated in
(22) Referring now to
(23) In contrast, the fuel retained in the swirl stabilization chamber 3 collides with the fuel collision portion 7, so that the fuel is inclined toward the inner peripheral wall 3b of the swirl stabilization chamber 3. Then, a swirling component is given to the fuel from the fuel having the swirling component and introduced into the swirl stabilization chamber 3 subsequently to the dead fuel, and then, the fuel is introduced into the injection hole 4. That is, fuel placed in an upstream side relative to the dead fuel at the time when the fuel injection valve 1 is closed, and introduced into the swirl stabilization chamber 3 after passing through the swirl grooves 5b with a sufficient distance has a fast speed and obtains the swirling component. The fuel that passes through the swirl grooves 5b with a long inlet length and has the swirling component is introduced into the swirl stabilization chamber 3 along the inner peripheral wall 3b of the swirl stabilization chamber 3 due to a centrifugal force of the fuel. The fuel having the swirling component keeps the swirling component and is introduced into the injection hole 4 together with the fuel retained in the swirl stabilization chamber 3.
(24) As such, the fuel having the swirling component and introduced into the swirl stabilization chamber 3 subsequently to the dead fuel swirls along the inner peripheral wall 3b of the swirl stabilization chamber 3. Further, in order to retain the dead fuel in the swirl stabilization chamber 3, it is convenient to incline the dead fuel toward the inner peripheral wall 3b. In view of this, when the needle valve 6 is opened, the fuel collision portion 7 is configured to incline a flow of fuel to be introduced into the swirl stabilization chamber 3, toward the inner peripheral wall 3b of the swirl stabilization chamber 3. More specifically, as illustrated in
(25) As described above, the bottom face 3a of the swirl stabilization chamber 3 of the fuel injection valve 1 is a smooth surface perpendicular to the axial center AX of the needle valve 6. The inlet 4a of the injection hole 4 is opened on the bottom face 3a, and the central axis of the injection hole 4 coincides with the axial center AX of the needle valve 6. This allows the fuel swirling in the swirl stabilization chamber 3 to be introduced into the injection hole 4 homogeneously. As a result, it is possible to achieve cone-shaped fuel injection formed in a symmetrical manner along the central axis of the injection hole 4.
(26) Here, the following describes a state of the fuel injection by the fuel injection valve 1. When the needle valve 6 is lifted up and the seat portion 6a is removed from the seat surface 2c, the fuel passing through the fuel communication path 5a is once introduced into the pressure chamber 2b, and then flows into the swirl grooves 5b. Hereby, the fuel forms a swirl flow. Then, the swirl flow is introduced into the swirl stabilization chamber 3 along the seat surface 2c. In such a procedure, the fuel swirling in the swirl stabilization chamber 3 is introduced into the injection hole 4. At this time, the fuel is introduced into the injection hole 4 having a diameter smaller than that of the swirl stabilization chamber 3, so that a whirl speed of the swirl flow accelerates and speeds up. As a result, as illustrated in
(27) A principle of atomization of the fuel is described in detail as follows. When a swirl flow with a fast whirl speed is formed in the fuel injection valve 1 and the swirl flow is introduced into the injection hole, a negative pressure is caused in a swirl center of such a strong swirl flow. When the negative pressure is caused, air outside the fuel injection valve 1 is absorbed into the injection hole 4. Hereby, an air column AP is generated within the injection hole 4. Thus, air bubbles are generated in an interface between the air column AP thus generated and the fuel. The air bubbles thus generated are mixed into the fuel flowing around the air column AP, so as to be injected with an air-bubble mixed flow, that is, a fuel flow that flows on an outer peripheral side as a two-phase flow. A shape of the injection is a hollow cone shape. Accordingly, as the injection is separated from the injection hole 4, an outside diameter of spray becomes larger, so that a liquid membrane forming the air bubble is stretched to be thinner. Then, when the liquid membrane cannot be maintained, the air bubble is divided. After that, a diameter of the fine air bubble is decreased due to a self-pressurizing effect, thereby causing collapse (crushing), so that ultrafine fuel particles are formed. Thus, atomization of the fuel is attained.
(28) This is the principle of the fuel atomization of the fuel injection valve 1. In order to use this principle effectively, the injection hole diameter of the injection hole 4 of the fuel injection valve 1 is set to 0.7 mm. This diameter corresponds to a distance that allows flames from the combustion chamber to enter the fuel injection valve 1. When flames enter the fuel injection valve 1 from the injection hole 4, the fuel in the fuel injection valve 1 might be carbonized. When the fuel is carbonized and accumulated as a deposit, poor oil-tight and aggravation of spray in the fuel injection valve 1 may be caused. In view of this, in the fuel injection valve 1, a distance between the inlet 4a of the injection hole 4 and the bottom face 7b of the fuel collision portion 7 when the needle valve 6 is closed is set to a quenching distance or less for the flames entering from the injection hole 4. More specifically, a distance S shown in
(29) As described above, according to the fuel injection valve 1 of the first embodiment, it is possible to atomize the dead fuel.
Second Embodiment
(30) With reference to
(31) As apparent in
(32) The fuel collision portion 17 is provided at a position similar to that in the fuel injection valve 1 of the first embodiment. Accordingly, dead fuel introduced into a swirl stabilization chamber 3 at the beginning of opening of the fuel injection valve 11 collides with the fuel collision portion 17. The dead fuel that has collided with the fuel collision portion 17 moves along the spiral groove 17a so that the dead fuel can obtain a swirling component by itself.
(33) Here, referring to
(34) According to the fuel injection valve 11 of the second embodiment, the dead fuel can obtain a swirling component by itself by passing through the swirl groove 5b before a swirling component is given thereto by a fuel flow having the swirling component. This makes it possible to effectively swirl the fuel even under an environment of a low fuel pressure, for example, thereby making it possible to achieve atomization of the fuel.
Third Embodiment
(35) With reference to
(36) The fuel injection valve 21 includes a needle valve 26. The needle valve 26 includes a tapered portion 27b between a seat portion 26a and a fuel collision portion 27. By including the tapered portion 27b, it is possible to restrain detachment of fuel introduced into a swirl stabilization chamber 23. This makes it possible to smoothly guide dead fuel to the fuel collision portion 27, so that the dead fuel can be retained in the swirl stabilization chamber 23 effectively. Further, when the detachment occurs at the time when the fuel is introduced into the swirl stabilization chamber 23, an unstable swirl flow is caused, so that unevenness in spray is easy to occur. However, the tapered portion 27b can restrain this. Note that the fuel collision portion 27 includes a spiral groove 27a similarly to the fuel injection valve 11 of the second embodiment, but the spiral groove 27a is common to the spiral groove 17a, so a detailed description thereof is omitted.
(37) An angle 2 of the tapered portion 27b relative to an axial center AX smoothly guides the fuel to the fuel collision portion 27, so that the angle 2 is set to be larger than an angle 1 of a seat surface 22c relative to the axial center AX. When 2 is an angle of about half of 1, it is possible to effectively restrain detachment of the fuel.
(38) The injection hole 24 is provided so as to be offset from the axial center AX. Since the fuel injection valve 21 of the third embodiment can obtain a stable swirl flow in the swirl stabilization chamber 23, it is possible to stably guide the swirl flow of the fuel to the injection hole 24 provided in an offset manner. Note that the first embodiment and the second embodiment can employ an injection hole provided in an offset manner.
Modification
(39) As described above, the shape of the fuel collision portion can be modified in various ways. For example, as illustrated in
(40) The above embodiments are only examples to perform the present invention. Accordingly, the present invention is not limited to these embodiments, and various modifications and alternations can be made within a gist of Claims.
DESCRIPTION OF THE REFERENCE NUMERALS
(41) 1, 11, 21 fuel injection valve
(42) 2, 22 nozzle body
(43) 2a, 22a inner peripheral wall
(44) 2b, 22b pressure chamber
(45) 2c, 22c seat surface
(46) 3, 23 swirl stabilization chamber
(47) 3a bottom face
(48) 3b inner peripheral wall
(49) 4, 24 injection hole
(50) 4a inlet
(51) 5 needle guide
(52) 5a fuel communication path
(53) 5b swirl groove
(54) 6, 16, 26, 36, 46, 56 needle valve
(55) 6a, 16a, 26a, 36a, 46a, 56a seat portion
(56) 7, 17, 27, 37, 47, 57 fuel collision portion
(57) 7a curved portion
(58) 7b bottom face
(59) 8 dead fuel retention portion
(60) 17a, 27a spiral groove
(61) 27b tapered portion
(62) AP air column
(63) AX axial center
(64) F virtual surface