Method for a hydraulic system for a dual-clutch gearbox
09574624 ยท 2017-02-21
Assignee
Inventors
Cpc classification
F16H57/0473
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2048/0236
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2048/0242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D13/385
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2048/0239
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D21/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D48/062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2061/0034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/688
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/0031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/0206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2500/1024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2500/1085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D25/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2048/0281
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2500/3022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2048/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16D48/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D21/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D13/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/688
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hydraulic system for an automatic gearbox for a motor vehicle, includes a high-pressure circuit which includes a pressure accumulator, at least one clutch and actuators, and a low-pressure circuit for cooling the clutch, the high-pressure circuit and the low-pressure circuit each containing a hydraulic cooling pump and a hydraulic charging pump that can be driven by a shared electric motor; and a controller which, when it is detected that the pressure accumulator needs to be charged, controls the electric motor to run at a charging setpoint speed, and/or, when it is detected that cooling is needed or another need exists, controls the electric motor to run at a cooling setpoint speed or another setpoint speed. When the pressure accumulator does not need to be charged and there is no need for cooling and no other need, the controller reduces the setpoint speed to zero for a specified period. At the end of the period the controller controls the electric motor to run at least at the test speed.
Claims
1. A hydraulic system for an automatic transmission, in particular a dual-clutch transmission, of a motor vehicle comprising: a high-pressure circuit comprising a pressure accumulator, at least one clutch, and actuators; a low-pressure circuit for cooling the at least one clutch, a cooling hydraulic pump connected to the low pressure circuit; a charging hydraulic pump connectable to the pressure accumulator and to the low pressure circuit, said cooling hydraulic pump and said charging hydraulic pump being drivable via a shared electric motor; a control device having a pressure model unit, said control device being configured to control the electric motor to run at a charging setpoint speed when recognizing a requirement for charging the pressure accumulator to control the electric motor to run at a cooling setpoint speed or other setpoint speed when recognizing a requirement for cooling or other requirement, to lower the speed of the electric motor to zero for a predetermined period of time when neither a requirement for charging the pressure accumulator nor a requirement for cooling nor another requirement exists, and to control the electric motor to run at least at a test speed after expiration of the predetermined period of time, said pressure model unit during an entire operating time of the hydraulic system detecting actuations of the actuators or other events that influence a pressure of the pressure accumulator, and determining partial pressure differences as a function of the detected actuations of the actuators or other events, said pressure modeling unit modeling a pressure decrease in the pressure accumulator over time during the predetermined period of time as a function of the determined partial pressure differences, and as a function of basic leakage pressure losses of the hydraulic system, wherein when the modeling of the pressure modeling unit indicates a minimal pressure of the pressure accumulator, the control device controls the electric motor to run at the test speed.
2. The hydraulic system of claim 1, wherein in a non-charging mode of the hydraulic system, for example after a cooling operation, the cooling hydraulic pump and the charging hydraulic pump are fluidly connected with the low-pressure circuit and the charging hydraulic pump is decoupled from the high-pressure circuit, and wherein in the non-charging mode the hydraulic pumps operate at a low pump load and a low actual current consumption.
3. The hydraulic system of claim 1, wherein in a charging mode of the hydraulic system, the charging hydraulic pump is fluidly connected with the high-pressure circuit and operates at high pump load with high actual current consumption.
4. The hydraulic system of claim 1, wherein the high-pressure circuit and the low-pressure circuit are connected via a bypass line with integrated control valve, said the control valve being configured to automatically switch in dependence on an accumulator pressure in the high-pressure circuit without external energy input between a charging position in which the hydraulic system operates in a charging mode and a non-charging position in which the hydraulic system operates in a non-charging mode for example a cooling mode.
5. The hydraulic system of claim 4, wherein the control valve automatically assumes a charging position when an accumulator pressure in the high-pressure circuit falls below a lower threshold value and the control valve automatically assumes a non-charging position when the accumulator pressure in the high-pressure circuit exceeds an upper threshold value.
6. The hydraulic system according to one of the claims 5, wherein at a charging mode end time point the accumulator pressure in the high-pressure circuit corresponds to the upper threshold value, wherein in particular when exceeding the upper threshold value the control valve in the bypass line automatically switches from the charging position into the cooling position, wherein the upper threshold value is an initial pressure of the pressure model from which partial pressure differences are subtracted or added.
7. The hydraulic system of claim 1, wherein the temperature dependent accumulator pressure in the high-pressure circuit is continuously reduced with a substantially constant slope due to basic leakage pressure losses, and wherein the accumulator pressure is substantially abruptly reduced due to an actuator actuation.
8. The hydraulic system of claim 7, wherein the pressure model unit for modeling the decrease of the accumulator pressure over time estimates or determines the slope due to the basic leakage pressure losses.
9. The hydraulic system of claim 8, wherein the pressure model unit calculates the slope based on a time interval between the charging mode end time point and a subsequent charging mode starting time point and based on a pressure difference between the upper threshold value and the lower threshold value of the control valve by taking the partial pressure differences that have occurred in the time interval into account.
10. The hydraulic system of claim 1, further comprising a current measuring device for detecting an actual current consumption of the electric motor and a speed sensor for detecting an actual speed of the electric motor, wherein the control device has an analysis unit, said analysis unit being configured to recognize the requirement for charging the pressure accumulator as a function of and comparison of the actual current consumption of the electric motor with a reference value and as a function of the actual current consumption of the electric motor.
11. The hydraulic system of claim 10, further comprising a constant-speed unit, said constant-speed unit detecting whether the hydraulic pumps run at a constant speed, wherein when the hydraulic pumps do not run at a constant speed the analysis device is deactivated and when the hydraulic pumps run at a constant speed the analysis unit is activated, wherein in particular in the absence of a reference an emergency speed and a charging speed are used as minimal speed.
12. The hydraulic system of claim 11, wherein the constant-speed unit determines that the hydraulic pumps run at a constant speed when a setpoint speed gradient is zero, a filtered setpoint speed gradient is smaller than a threshold value, and an actual rotational speed gradient is smaller than a threshold value.
13. The hydraulic system of claim 1, wherein a reference value for recognizing the requirement for charging the pressure accumulator is determinable from a reference polynomial stored in the control device as a function of the actual speed.
14. The hydraulic system of claim 13, wherein the reference polynomial is generated in an initialization phase, for example at an initial operation of the vehicle, and wherein in the initialization phase, in particular either continuously in a charging mode time interval or continuously in a non-charging mode interval at different actual speeds and optionally different temperatures the corresponding actual current consumptions are detected as reference values and stored.
15. The hydraulic system of claim 1, wherein the control device has an analysis unit, said analysis unit recognizing a requirement for charging the pressure accumulator based on a comparison between the actual current consumption and a filtered value of the actual current consumption.
16. The hydraulic system of to claim 10, wherein the control device has a constant-speed unit, which detects whether the hydraulic pumps are running at a constant speed, and when the hydraulic pumps are running at a constant speed the analysis unit is activated and when the hydraulic pumps are not running at a constant speed the analysis unit is deactivated.
17. The hydraulic system of claim 13, wherein after generation of the reference polynomial the requirement for charging the pressure accumulator is recognizable from a comparison of the actual current consumption with the corresponding reference value.
18. The hydraulic system of claim 1, wherein in the absence of a requirement for cooling or other requirement and also in the absence of a requirement for charging the pressure accumulator, the control device controls the electric motor to run at a test speed for detecting the actual speed and the actual current consumption, said test speed being lower than the charging setpoint speed and the cooling setpoint speed.
Description
(1) In the following the invention and its advantageous embodiments and refinements as well as their advantages are explained in more detail by way of drawings.
(2) It is shown in:
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(14) The hydraulic system also has a charging hydraulic pump 53, which on the input side is connected with an oil sump 55. The charging hydraulic pump 53 can be controlled by the control unit 39 for charging the pressure accumulator 25 via the electric motor 57. In addition the charging hydraulic pump 53 together with the cooling hydraulic pump 59 is arranged on a common drive shaft 60, which is driven by the electric motor 57. On the output side the cooling hydraulic pump 59 is connected with a low-pressure line 61, which leads to a distributor valve 63. Depending on the position of the distributor valve 63, the hydraulic fluid can be returned to the first and/or second clutch K1, K2 and then into the oil sump when a requirement for cooling exists.
(15) According to
(16) During driving operation, pressure losses occur due to actuation of the clutches K1, K2 and the actuators 22. In addition further pressure losses occur due to basic leakage, i.e., due to valve gaps or the like in the high-pressure circuit H. As a result the accumulator pressure p.sub.s is reduced during driving operation. In the case the accumulator pressure p.sub.s falls below the lower threshold value p.sub.s, low (when a requirement for charging the pressure accumulator exists) the control valve 71 automatically assumes its charging position L (
(17) As mentioned above when recognizing a requirement for charging the pressure accumulator charging, the control device 39 controls the electric motor 57 to run at a charging setpoint speed n.sub.setpoint charging. For recognizing such a requirement for charging the pressure accumulator, the invention does not require a pressure sensor in the high-pressure circuit H or a charging sensor in the control valve 71. Instead the control device 39 has an analysis device 73 (
(18) According to
(19) As further shown in
(20)
(21) On the other hand, in such an automatic switching of the control valve 71 a significant difference exists between the actual current consumption I.sub.actual and the filtered value I.sub.actual filter. When such a significant difference is detected it can be recognized (in dependence on the algebraic sign of the difference) when the control valve 71 is in its charging position L or in its cooling position K (i.e., whether a requirement for charging the pressure accumulator exists or not). When recognizing such a requirement for charging the pressure accumulator, the control device 39 controls the electric motor 57 to run at the charging setpoint speed n.sub.setpoint, charging in order to ensure a proper charging process of the pressure accumulator 25. When no requirement for charging the pressure accumulator exists, no setpoint speed is generated in the comparer module, i.e., the setpoint speed n.sub.setpoint charging is set to zero.
(22) In the above-described initiation phase additionally a reference polynomial P, indicated in
(23) After generating the reference polynomial P (for example continuously during the cooling mode time interval), the requirement for charging the pressure accumulator is no longer recognized by monitoring the difference I between the actual current consumption I.sub.actual and the filtered value I.sub.actual filter (i.e. in the comparer module 86) but rather in a comparer module 88, i.e., from a comparison of the actual current consumption I.sub.actual and the correlating reference value I.sub.ref (is determined from the reference polynomial P). For this, according to
(24) In the case that the actual current consumption I.sub.actual is significantly higher than the corresponding reference value I.sub.ref, the charging hydraulic pump 53 works against the high accumulator pressure p.sub.s in the high-pressure circuit H (with correspondingly high current consumption). In this case a requirement for charging the pressure accumulator is recognized in the comparer module 88 and a charging setpoint speed n.sub.setpoint, charging is generated and transmitted to the comparer module 81.
(25)
(26) At the time point t.sub.A the control valve 71 automatically assumes its charging position L. Upon reaching the charging position L first only the actual current consumption I.sub.actual increasesat still set test rotational speed n.sub.test. This actual current increase results (at still set test rotational speed n.sub.test) solely from the load increase associated with the change into the charging position L. Only when at a time point t.sub.A (
(27) At the time point t.sub.E the control valve 71 automatically switches back to its cooling position (or non-charging position) K. When the constant-speed unit detects the presence of a constant speed it is again detected based on the actual current consumption I.sub.actual whether a requirement for charging the pressure accumulator exists or not. When reaching the cooling position K firstwhile the charging setpoint speed n.sub.setpoint charging is still generated by the comparer module 88only the actual current consumption I.sub.actual decreases. This actual current decrease results (while the target charge rotational speed n.sub.setpoint charging is still generated by the comparer module 88) solely from the load decrease associated with the change into the cooling position K. Only when the comparer module 88 at a time point T.sub.E1 (
(28) In the preceding exemplary embodiment of the control device 39, the electric motor 57 is controlled to run at a setpoint test speed n.sub.test when neither a requirement for charging the pressure accumulator nor a requirement for cooling or other requirement is recognized. The target test speed n.sub.test is selected so that the actual current consumption I.sub.actual and the actual speed n.sub.actual can be reliably measured. A disadvantage hereby is that the electric motor 57 has to be permanently operated at least at this setpoint test speed n.sub.test when no requirement for charging the pressure accumulator exists and no requirement for cooling or other requirement exists, in order to ensure the ability to measure the actual current consumption I.sub.actual and the actual rotational speed n.sub.actual of the electric motor 57.
(29) In contrast to this,
(30) For determining the standstill time period t.sub.off the control device 39 additionally has a pressure model unit 89. The pressure model unit 89 is according to
(31) In the pressure model unit 89 according to
(32) According to
(33) In
(34) As mentioned above the accumulator pressure p.sub.s during operation is reduced due to for example the basic leakage pressure losses .sub.pB and pressure losses px.sub.1, px.sub.2 . . . due to actuator actuations. Especially the basic leakage losses lead to a continuous reduction with substantially constant slope (