Three-roll rolling mill stand with side change with respect to the rolling line

Abstract

A roll-holder cartridge for a three-tube rolling stand with means adapted to release a tube during rolling in case of emergency. The roll-holder cartridge (3) has on both side walls a substantially Y-shaped opening (10) laying with the foot at the vertical axis yoke support so as to be able to pull out the roll-holder cartridge according to a direction coinciding with the horizontal axis of the vertical axis yoke while leaving the support hanging from the fixed structure (13) of the rolling stand. In case of normal maintenance operation, the cartridge (3) is pulled out sideways from the structure of the rolling mill with the yoke support of the vertical axis roll anchored to the cartridge itself, like the other supports of the rolls.

Claims

1. A rolling stand for rolling a tube defining a rolling axis, comprising: a supporting structure, a roll-holder cartridge configured to go from a working position inside the supporting structure, at the rolling axis, to an extracted position outside the supporting structure with a transverse movement with respect to the rolling axis, three rolling rolls, each of which having a respective support, arranged in the roll-holder cartridge with respective symmetry axes arranged at 120 with respect to one another, a first roll of said three rolling rolls having the respective symmetry axis arranged horizontally and the respective rotation axis arranged vertically, at least one hydraulic capsule for each rolling roll, in order to adjust the radial position of the respective rolling roll, fixed to the supporting structure with a respective thrust cylinder, the at least one hydraulic capsule being configured to allow the respective thrust cylinder to cover a sufficient distancing stroke from the rolling axis to allow to clear the path of the roll-holder cartridge between the working position and the extracted position, wherein the roll-holder cartridge has two first walls facing each other, each first wall having an opening equal to that of the other first wall and defining three branches, wherein a first branch of the opening has elongated shape along the horizontal symmetry axis of the first roll, and wherein a second branch and a third branch have a symmetry axis arranged at a 120 angle with respect to the symmetry axis of the first roll, wherein the first branch is open at an end thereof coinciding with a side of the roll-holder cartridge, wherein the supporting structure has two second walls facing each other and there are three pairs of first axial resting surfaces on the inner surface of each of said two second walls, wherein each pair of first axial resting surfaces, when the cartridge is in said working position, is arranged so as to be in the first, second and third branch of the openings of the first walls of the roll-holder cartridge and facing, along the direction of the rolling axis, to corresponding pairs of second axial resting surfaces integral with the support of the rolling rolls, whereby the rolling forces directed along the rolling axis are directly discharged from the supports to the supporting structure.

2. A rolling stand according to claim 1, wherein the first roll and the respective support can slide within the cartridge in radial direction with respect to the rolling axis and at least two pairs of first axial resting surfaces and of second axial resting surfaces, arranged in the first branch of the openings aligned with the first roll, comprise a supporting protrusion adapted to support said first roll and the respective support vertically, in case of extraction of the roll-holder cartridge from the supporting structure caused by a jamming of the tube.

3. A rolling stand according to claim 2, wherein said supporting protrusion is arranged either on a first axial resting surface or on a second axial resting surface of said at least two pairs of first axial resting surfaces and of second axial resting surfaces.

4. A rolling stand according to claim 1, wherein respective pairs of radial guides are provided at the first, second and third branches of the openings of the first walls, and the roll-holder cartridge is open at said pairs of radial guides to allow a sliding and a radial extraction of the supports and of the respective rolling rolls.

5. A rolling stand according to claim 1, wherein there is provided a recess, on an edge of the outer perimeter of the two first was of the roll-holder cartridge, adapted to house a corresponding protrusion integrally fixed to the supporting structure, or vice versa.

6. A rolling stand according to claim 1, wherein the first walls are arranged symmetrically with respect to each other, and each comprises: a first arm provided with a first end portion thinner than the body of said first arm so that, considering the outer surface of the first walls, there is provided a recess in the passage from the body of the first arm to said first end portion, at which a first shoulder is provided; a second arm provided with a second end portion thinner than the body of said second arm so that, considering the outer surface of the first walls, there is provided a recess in the passage from the body of the second arm to said second end portion, at which a second shoulder is provided; a body, which connects first arm and second arm, provided with a V-shaped protrusion thinner than said body so that, considering the outer surface of the first walls, there is provided a recess in the passage from said body to said protrusion, at which a third shoulder is provided.

7. A rolling stand according to claim 6, wherein the protrusions defined by the first, second and third shoulders have the same depth when measured in direction parallel to the rolling axis.

8. A rolling stand according to claim 7, wherein the three pairs of first axial resting surfaces protrude from the inner surface of each of said two second walls of the supporting structure and have a thickness along the rolling axis essentially equal to the depth of the recesses defined by the first, second and third shoulders.

9. A rolling stand according to claim 6, wherein when the roll-holder cartridge is in the working position: two first pairs of the first axial resting surfaces, one first pair on each second wall, are at respective two first pairs of radial guides of the first walls and of respective two first pairs of the second axial resting surfaces; two second pairs of the first axial resting surfaces, one second pair on each second wall, are at respective two second pairs of radial guides of the first walls and of respective two second pairs of the second axial resting surfaces; and two third pairs of the first axial resting surfaces, one third pair on each second wall, are at respective two third pairs of radial guides of the first walls and of respective two third pairs of the second axial resting surfaces.

10. A rolling stand according to claim 1, comprising a locking device for locking the position of the supports within the roll-holder cartridge.

11. A rolling stand according to claim 1, comprising a balancing device of the support of the first roll, having vertical rotation axis, said balancing device being coaxial to a piston of the corresponding hydraulic capsule, said piston being provided with a hammer head that is retractable and rotational with respect to the axis thereof.

12. A rolling stand according to claim 1, wherein the hydraulic capsules are capsules controlled by means of a four-way servo-valve.

Description

BRIEF DESCRIPTION OF THE FIGURES

(1) Further features and advantages of the present invention will be more apparent in light of the detailed description of a preferred, but not exclusive, embodiment, of a rolling stand illustrated by the way of non-limitative example, with reference to the accompanying drawings, in which:

(2) FIG. 1 is a cross view of the rolling stand according to the invention;

(3) FIG. 2 is a section view taken along a longitudinal plane of a roll-holder cartridge of the rolling stand according to the invention without rolling rolls;

(4) FIG. 2a is a perspective view of the roll-holder cartridge in FIG. 2;

(5) FIG. 3 is a section view taken along a longitudinal plane of a roll-holder cartridge of the rolling stand according to the invention with the rolling rolls and the respective yoke supports;

(6) FIG. 4 is a view of the rolling stand in FIG. 1 with the roll-holder cartridge in a step of extracting made in normal operating conditions;

(7) FIG. 5 is a view of the rolling stand in FIG. 1 during a step following the one in FIG. 4;

(8) FIG. 6 is a view of the rolling stand in FIG. 1 during a step following the one in FIG. 5;

(9) FIG. 7 is a view of the rolling stand in FIG. 1 with the roll-holder cartridge during a step of maximum opening of the chocks for a first emergency intervention in case of jamming or in all cases to gain a visual access inside the cartridge;

(10) FIG. 8 is a view of the rolling stand in FIG. 1 during a step following the one in FIG. 7;

(11) FIG. 9 is a view of the rolling stand in FIG. 1 in a step following the one in FIG. 8 with cartridge extracted and vertical axis roll hanging from the structure of the stand;

(12) FIG. 10 is a side view of the roll-holder cartridge in FIG. 2;

(13) FIG. 11 is a side view of the roll-holder cartridge in FIG. 3;

(14) FIG. 11a is an enlarged view of a part of the view in FIG. 11;

(15) FIG. 12 is a side view of part of an inner wall of the structure of the rolling stand of the invention;

(16) FIG. 13 is a partial view in direction A of the roll-holder cartridge in FIG. 3.

(17) Equal reference numbers in the various figures correspond to the same elements or components.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENT OF THE INVENTION

(18) In FIG. 1, reference numeral 100 is a rolling stand of a rolling mill with several aligned stands each comprising three rolling rolls or working rolls 2, 2 and 2, arranged in a roll-holder cartridge 3 and centered on a rolling axis X.

(19) Each roll is connected to a respective motor (not shown). A hydraulic capsule 4, 4, 4 is provided in each rolling stand 100, for each working roll 2, 2, 2 to adjust the radial position of the respective working roll 2, 2, 2 with respect to the rolling axis X of the rolling mill and to react to the separation force of the working rolls during rolling.

(20) Advantageously, the hydraulic capsules 4, 4, 4 are all equivalent, with a respective piston 24, 24, 24 having an appropriate working stroke, and are rigidly fixed to the fixed structure 13 of the rolling mill, onto which the reaction forces generated during rolling are relieved. In each rolling stand 100, a first hydraulic capsule 4 is arranged with its symmetry axis Y horizontal, while the other two hydraulic capsules 4 and 4 are appropriately inclined with respect to the vertical by an angle of +/30, and configured so as to have a piston stroke such to allow the extraction of the roll-holder cartridge 3 in direction of the horizontal arrow D, parallel to the symmetry axis Y, on the side opposite to the first hydraulic capsule 4. The hydraulic cartridges 4, 4 and 4 have a global stroke which comprises, in turn, a first stretch of working stroke for adjusting the radial position of the roll and a second distancing stroke stretch of the piston from the rolling axis X, to allow changing the working rolls 2, 2, 2 by extracting the roll-holder cartridge 3 sideways with respect to the rolling stand 100 in the direction of the arrow D.

(21) The extensions 5, 5, 5 transmit the rotation to the working rolls 2, 2, 2 by connecting them to the respective motors and reducers, not shown in the figures because their features are known to a person skilled in art. The working rolls 2, 2 and 2 are mounted with the respective chocks in the respective yoke shaped supports 6, 6, 6. The yoke supports 6, 6, 6 are provided with a balancing device coaxial with the piston of the respective hydraulic capsules 4, 4, 4 and provided with a fixing mechanism 25, 25, 25, for example of the hammer head type, retractable and rotational with respect to its symmetry axis.

(22) The roll-holder cartridge 3 is also provided with radial guides 20, 20, 21, 21, 22, 22 which allow the sliding movement of the yoke supports 6, 6, 6 and of the respective rolls 2, 2, 2 along the axis of said supports, and the possible extraction from the cartridge 3 by sliding in radial direction with respect to point X, which is along the rolling axis X when the cartridge 3 is mounted in operative position in the rolling stand 100. These yoke supports 6, 6, 6 are also provided with respective pairs of axial resting surfaces 27, 27, 26, 26, 28, 28 which are advantageously obtained either or the supports themselves or on elements complementary to the radial guides 20, 20, 21, 21, 22, 22.

(23) Indeed, the cartridge 3 is open at said radial guides 20, 20, 21, 21, 22, 22 to allow the radial sliding of the yoke supports 6, 6, 6 of the working rolls without necessarily needing to remove the cartridge.

(24) Before extracting the roll-holder cartridge 3 from the rolling stand 100 is necessary to uncouple the hydraulic capsules 4, 4, 4, the balancing devices and the control extensions 5, 5, 5 from the respective working rolls 2, 2, 2. Means are thus provided for releasing the extensions from the working rolls, while the ends of the rods of the balancing devices are pulled out from the respective grooves of the yoke supports 6, 6, 6 so as not to obstruct the sideways extraction movement of the cartridge 3.

(25) A pair of rails 31 perpendicular to the rolling axis X are provided in the structure of the rolling mill for each rolling stand to allow the transversal sliding of the roll-holder cartridge 3. For this purpose, the roll-holder cartridge 3 is provided with shoes 30 for sliding on the rails 31; alternatively wheels, not shown, may be used for rolling on the rails 31.

(26) To transport the roll-holder cartridge 3, the working rolls 2, 2, 2 must be held fixed with respect to the cartridge 3 to avoid a radial sliding during the movement of the cartridge 3. The rolling stand thus includes retaining devices 52, 53, the simultaneous or disjoined actuation of which may block the position of the yoke supports 6, 6, 6 of the working rolls 2, 2, 2 in the roll-holder cartridge 3 before the sideways extraction of the cartridge from the rolling stand. In particular, the retaining device 53, provided to optionally prevent the exiting of the support 6 and of the respective roll 2 from the cartridge 3, preferably works by gravity. Indeed, a tooth 55 is provided on a supporting frame of the hydraulic capsule 4, suitable to hold the retaining device 53 raised when the cartridge 3 is in working position. By retracting the yoke support 6 towards the capsule 4, such a retaining device 53 remains automatically lifted and thus excluded.

(27) After having constrained the yoke supports 6, 6, 6, having released them from the respective hydraulic capsules 4, 4, 4 and having released the extensions 5, 5, 5, the extension 5 related to the roll 2 can be moved so as to leave free the passage for the roll-holder cartridge 3, so that it may be extracted sideways in the sense of the arrow D (see FIGS. 4, 5 and 6), for example to carry out normal maintenance.

(28) In case of jamming, which is instead an exceptional, undesired situation, in principle this is not possible given the obstacle created by the possibly crushed tube and by the mandrel inserted in the tube which cannot be pulled out axially. It is thus advantageous to improve accessibility to the rolling axis X for operators, e.g. to cut the tube and the mandrel, not shown since these elements are well known to a person skilled in the art. Because the yoke support 6 of the vertical axis working roll 2 of each stand is mounted on radial guides 22, 22, and the morphology of the cartridge 3 allows the radial extraction of the yoke support itself for normal maintenance operations, the design of the cartridge 3 and of the fixed structure 13 of the stand 100 is such to be able to extract the cartridge 3 easily from the rolling mill also in case of jamming, leaving the yoke support 6 and the corresponding working roll 2 having vertical axis Z within the fixed structure 13.

(29) FIGS. 2 and 2a in particular show the structure of the roll-holder cartridge 3 of the rolling stand according to the invention in detail, illustrating how to extract it easily in presence of the jammed tube. The structure of the roll-holder cartridge 3 comprises two side walls 3, 3 parallel to each other, in each of which an opening 10, essentially shaped as a lying letter Y, with the horizontal foot and the two arms inclined on one side with respect to said foot, is obtained. This opening 10 is symmetric with respect to a plane orthogonal to the rolling axis X and containing the axis Y. The two side walls 3, 3 are joined transversally so as to display inner spaces for housing the working rolls 2, 2, 2, the respective yoke supports and part of the respective control extensions.

(30) An upper arm 40 of the side walls 3, 3 has an end portion 42, which is thinner than said upper arm 40. In particular, considering the outer surface of the walls 3, 3, a recess is provided in the passage from the body of the upper arm 40 to said end portion 42, at which a shoulder 44 is provided.

(31) Similarly, the lower arm 41 of the side walls 3, 3 has an end portion 43, which is thinner than said lower arm 41. In particular, considering the outer surface of the walls 3, 3, a recess is provided in the passage from the body from the lower arm 41 to said end portion 43, at which a shoulder 45 is provided.

(32) The body 46 of the side walls 3, 3, which connects the two arms 40, 41 of the walls 3, 3, is also provided with a V-shaped protrusion 47, which is thinner than said body 46. In particular, considering the outer surface of the walls 3, 3, a recess is provided in the passage from the body 46 to said protrusion 47, at which a shoulder 48 is provided.

(33) Radial guides 22 and 21 of the cartridge 3 are provided at the inner edges of the end portions 42; radial guides 22 and 20 of the cartridge 3 are provided at the inner edges of the end portions 43; the radial guides 21 and 20 of the cartridge 3 are provided at the edges of the protrusions 47. The radial guides as a whole delimit an open zone of the cartridge 3, at the opening 10. The recesses defined by the shoulders 44, 45 and 48 all have the same depth in axial sense along the axis X.

(34) The outer fixed structure 13 of the rolling stand has two walls or plates 13, 13, parallel to each other and distanced by a space for housing the roll-holder cartridge. Such walls 13, 13 of the fixed structure are arranged orthogonal to the rolling axis X.

(35) Advantageously, three pairs of elongated rectangular shaped, fixed axial resting surfaces 7, 7, 8, 8, 9, 9 are provided on the inner side of each pair of opposite walls 13, 13 of the fixed structure 13, which surfaces define a space for inserting the cartridge 3 and project from the inner surface of said side walls, the thickness in the axial sense of which is substantially equal to the depth of the recesses defined by the shoulders 44, 45 and 48. The fixed axial resting surfaces 7, 7, 8, 8, 9, 9, during the operation of the rolling stand allow the axial resting of the corresponding axial resting surfaces 27, 27, 26, 26, 28, 28 of the yoke supports 6, 6, 6.

(36) In particular, the rolling stand is configured so that when the cartridge 3, containing all three working rolls 2, 2, 2 and the respective yoke supports 6, 6, 6, is inserted in the rolling stand: the two pairs of fixed axial resting surfaces 8, 8, one pair on each said inner side wall of the fixed structure 13, are at the respective pairs of radial guides 21, 21 of the cartridge 3 and of the axial resting surfaces 26, 26 of the yoke support 6; the two pairs of fixed axial resting surfaces 9, 9, one pair on each said inner side wall of the fixed structure 13, are at the respective pairs of radial guides 20, 20 of the cartridge 3 and of the axial resting surfaces 28, 28 of the yoke support 6; and the two pairs of fixed axial resting surfaces 7, 7, one pair on each said inner side wall of the fixed structure 13, are at the respective pairs of radial guides 22, 22 of the cartridge 3 and of the axial resting surfaces 27, 27 of the yoke support 6.

(37) Advantageously, the upper axial resting surfaces 7 have a longitudinal supporting protrusion 50 to support the corresponding upper axial resting surface 27 of the yoke support 6 of the vertical rotation axis working roll 2. Alternatively, the protrusion 50 may be provided in the axial resting surfaces 27 to rest on the upper axial resting surface 7.

(38) In a preferred variant, the upper axial resting surfaces 7 of the inner side walls of the fixed structure 13 is longer than the corresponding upper axial resting surfaces 27 of the yoke support 6, so as to support the weight of the yoke support 6 during all steps of separating and reinserting it into the guides 22, 22 present in the cartridge 3.

(39) Furthermore, supporting teeth 50 can be provided positioned alternatively between the lower axial resting surfaces 7 and 27.

(40) In this manner, the roll-holder cartridge 3 can be detached from the assembly comprising the yoke support 6 and the working roll 2, because said assembly is supported by the cooperation of the axial resting surfaces 27 of the yoke support 6 with the axial resting surfaces 7 of the walls 13, 13 of the fixed structure 13. The cartridge 3 can be easily extracted sideways from the left, with respect to the illustration in FIGS. 7, 8 and 9, because the cartridge thus configured can be pulled out from the jammed tube even before cutting it with the blow torch, since the Y-shaped opening 10 has a sufficient width. Indeed, the shape of the open zone of the cartridge 3 allows to extract the cartridge itself, in the case of the arrangement of the stand 100 shown in the figures, leftwards from the right, with regards to the arrangement shown in the figures, thus leaving a wide space for intervening on the jammed tube.

(41) In an advantageous variant, in addition to the cooperation of the axial resting surfaces 27 with the fixed axial resting surfaces 7 of the fixed structure 13, it is possible to provide a fixing device in the rolling stand 100 to fix the yoke support 6 and the respective vertical axis roll 2 to the hydraulic capsule 4 thereof. The capsule 4 is anchored by coupling the yoke support 6 to the capsule 4 which, as the other capsules 4 and 4, is integral with the fixed structure 13. For such a purpose, two resting elements 14, 14 are provided with two contact surfaces, forming a V shaped seat on which the corresponding surfaces 14,14 of the yoke support 6 rest, preferably inclined with respect to the horizontal axis Y, so as to keep the yoke support 6 and respective roll 2 aligned with axis Y, and centered in the V-shaped seat. The resting surfaces 14,14 are configured so as to arrange the axial resting surfaces 27, 27 of the yoke support 6 aligned with the radial guides 22 and 22 when the roll-holder cartridge 3 enters and exits from the fixed structure 13. Furthermore, a fixing or balancing mechanism 25 of the yoke support 6 is provided, coaxial to the piston 24 of the hydraulic capsule 4 provided with a hammer head, which is retractable and rotational with respect to the axis Y thereof. The resting elements 14, 14 produce the reactions needed to further support the supporting assembly of yoke support 6 and roll 2 when the cartridge 3 is extracted from the fixed structure 13 and remains fixed to the fixing mechanism 25 and in all cases supported by the teeth 50.

(42) The stroke of the capsules may be taken to more than 200 mm for a rolling mill of tubes up to 10, because the rolls inclined in cartridge changing position, and thus with the locking device engaged, do not interfere with the jammed tube. A stroke of approximately 220 mm is in all cases adequate for the required performance of the process, in particular considering the use of a capsule with four-way servo valve.

(43) A further advantage is in that there is a respective recess 51 adapted to house a corresponding protrusion 54 integrally fixed to the fixed structure 13 (FIGS. 6 and 9) at the ends of the upper arms 40 of the side walls 3, 3 of the cartridge. This precaution prevents an opening of the cartridge 3, which is less rigid for the presence of the Y-shaped openings 10 in its side walls, during the stresses during the operation of the rolling plant. Alternatively, the recesses 51 may be provided in the fixed structure 13 and the respective protrusions 54 provided in the upper arms 40 of the cartridge 3.

(44) The extraction procedure of the roll-holder cartridge 3, in the case of jamming of the tube in the rolling stand of the invention thus occurs as follows:

(45) a) blocking the two rolls 2, 2, with symmetry axis inclined with respect to the horizontal, to the roll-holder cartridge 3 in predetermined design extraction position so as to clear the path of the roll-holder cartridge 3 when it is extracted from the supporting structure 13 outwards, maintaining instead released the retaining device 53 between the yoke support 6 and the first working roll 2 with vertical rotation axis and roll-holder cartridge 3;

(46) b) releasing the control extensions 5, 5, 5 from the three rolling rolls and positioning the extensions so as to leave free the path of the roll-holder cartridge 3 from the supporting structure 13 of the rolling stand outwards,

(47) c) extracting the roll-holder cartridge from the working position in the rolling stand to the extracted position by means of a side translation, leaving the yoke support 6 with the respective first vertical rotation axis working roll hanging from the supporting structure of the rolling stand.

(48) In particular, the yoke support 6 and the respective first roll 2 remain hanging by virtue of the cooperation between the two axial resting surfaces 27 of the yoke support 6 and the corresponding two fixed axial resting surfaces 7 of the fixed supporting structure 13 of the rolling stand.

(49) In addition to the cooperation of the axial resting surfaces 27 with the fixed axial resting surface 7, it is possible to provide also a fixing of the yoke support 6 and of the respective working roll 2 to its hydraulic capsule 4.

(50) After removing the jamming and freeing the rolling mill from the tube and from the damaged mandrel, the roll-holder cartridges 3 are returned to position, by reinserting them in the rolling mill, having provided appropriate lead-ins between the axial resting surfaces 27, 27 of the yoke support 6 and the radial guides 22, 22 on the roll-holder cartridge 3, to allow the automatic reinsertion of the yoke support 6 hanging horizontally from the axial resting surfaces 7 of the walls 13, 13 of the fixed structure 13.

(51) The present invention provides the possibility of completely extracting the roll-holder cartridge 3 using the normal cartridge changing devices existing in existing rolling mills, thus eliminating all the factors which prevent such an extraction when the tube and mandrel operating therein are blocked in the machine. Obviously, the operative advantage of this roll-holder cartridge extraction method in case of jamming is very important and allows to reduce the rolling mill downtime drastically for removing jamming and further allows the operators to operate with much improved conditions of accessibility and safety compared to the prior art.