Image forming apparatus
09575432 ยท 2017-02-21
Assignee
Inventors
Cpc classification
B41J2/45
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Laser driver ICs each drive different light-emitting portions and supply a driving current to one or more light-emitting portions among light-emitting portions included in a semiconductor laser. An image forming apparatus controls the laser driver ICs such that the light-emitting portions, which are each driven by a different laser driver IC, emit light beams in sequence, and measures a time interval between two BD signals generated by a BD sensor due to the light beams being incident thereon. Furthermore, based on the measured value, the image forming apparatus controls relative timings according to which the light-emitting portions emit the light beams based on image data.
Claims
1. An image forming apparatus comprising: a light source including a plurality of light-emitting portions that are each configured to emit a light beam for exposing a photosensitive member, wherein the plurality of light-emitting portions include a first light-emitting portion configured to emit a first light beam and a second light-emitting portion configured to emit a second light beam; a deflection unit configured to deflect a plurality of light beams emitted from the plurality of light-emitting portions, such that the plurality of light beams scan the photosensitive member, wherein the first light beam deflected by the deflection unit exposes a different position from the second light beam deflected by the deflection unit in a scanning direction of the plurality of light beams; a beam detection unit provided at a position on which a light beam deflected by the deflection unit is incident, the beam detection unit including a receiving surface configured to receive the first and second light beams deflected by the deflection unit, and being configured to generate a detection signal indicating that the light beam has been detected according to incidence on the receiving surface of the first and second light beams deflected by the deflection unit; a first driver IC configured to drive light-emitting portions included in the plurality of light-emitting portions, wherein the light-emitting portions driven by the first driver IC include the first light-emitting portion; a second driver IC configured to drive light-emitting portions that are included in the plurality of light-emitting portions and that are different from light-emitting portions driven by the first driver IC, wherein the light-emitting portions driven by the second driver IC include the second light-emitting portion; and a control unit, wherein the beam detection unit is configured to generate a first signal according to detection of a light beam emitted from a light-emitting portion driven by the first driver IC and to generate a second signal according to detection of a light beam emitted from a light-emitting portion driven by the second driver IC, and the first signal and the second signal are generated by the beam detection unit separately, and wherein the control unit is configured to measure a time interval between the first signal and the second signal, and is configured to control the first driver IC and the second driver IC so that with respect to relative emission timings at which the plurality of light-emitting portions emit light beams based on image data, the relative emission timings are controlled based on the measured time interval and by using as a reference a detection signal generated by the beam detection unit that has detected the first light beam.
2. The image forming apparatus according to claim 1, wherein the first driver IC and the second driver IC are integrated circuits having a same configuration, which each include driving circuits that respectively correspond to light-emitting portions to be driven and that respectively supply driving currents to different light-emitting portions.
3. The image forming apparatus according to claim 1, further comprising a light power detection unit configured to detect a light power of a light beam emitted from each of the plurality of light-emitting portions; wherein the first driver IC is configured to control the light power of the light-emitting portions driven by the first driver IC so as to be a target value by controlling a driving current value according to the light power, detected by the light power detection unit, of the light beam emitted from the light-emitting portions driven by the first driver IC, and wherein the second driver IC is configured to control the light power of the light-emitting portions driven by the second driver IC so as to be a target value by controlling a driving current value according to the light power, detected by the light power detection unit, of the light beam emitted from the light-emitting portions driven by the second driver IC.
4. The image forming apparatus according to claim 1, wherein for a predetermined period immediately before the measurement of the time interval is started, the control unit controls the first driver IC and the second driver IC such that all of the plurality of light-emitting portions are mandatorily switched to a non-light-emitting state.
5. The image forming apparatus according to claim 1, wherein for a predetermined period immediately before the measurement of the time interval is started, the control unit controls the first driver IC and the second driver IC such that all of the plurality of light-emitting portions are mandatorily switched to a light emitting state.
6. The image forming apparatus according to claim 1, wherein the plurality of light-emitting portions driven by the first driver IC and the second driver IC are arranged linearly in one line in the light source, and a light-emitting portion which is disposed on one end of the plurality of light-emitting portions driven by the first driver IC and the second driver IC is driven by the first drive IC and a light-emitting portion which is disposed on another end of the plurality of light-emitting portions driven by the first driver IC and the second driver IC is driven by the second driver IC.
7. The image forming apparatus according to claim 1, wherein the light source is a vertical cavity surface emitting laser.
8. The image forming apparatus according to claim 1, further comprising: the photosensitive member; a charging unit configured to charge the photosensitive member; and a developing unit configured to develop an electrostatic latent image formed on the photosensitive member by exposure using the plurality of light beams so as to form, on the photosensitive member, an image that is to be transferred onto a recording medium.
9. The image forming apparatus according to claim 1, wherein the control unit measures the time interval by using a pair of the first signal and the second signal generated in one scanning period of the light beam deflected by the deflection unit.
10. The image forming apparatus according to claim 1, wherein the first driver IC is configured to drive a first plurality of light-emitting portions included in the light source, and the second driver IC is configured to drive all remaining ones of the light-emitting portions that are included in the light source and that are different from first plurality of light-emitting portions driven by the first driver IC.
11. The image forming apparatus according to claim 10, wherein the first and second driver ICs are configured to drive an equal number of light-emitting portions.
12. The image forming apparatus according to claim 1, wherein a width of the receiving surface in the scanning direction is narrower than an interval in the scanning direction between an exposure spot of the first light beam and an exposure spot of the second light beam.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
(14) Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. It should be noted that the following embodiments are not intended to limit the scope of the appended claims, and that not all the combinations of features described in the embodiments are necessarily essential to the solving means of the present invention.
First Embodiment
Image Forming Apparatus
(15) First through fourth embodiments will be described hereinafter taking, as an example, an electrophotographic color image forming apparatus.
(16) In
(17) The image forming units 101Y, 101M, 101C, and 101Bk include photosensitive drums 102Y, 102M, 102C, and 102Bk respectively, which are photosensitive members. Charging devices 103Y, 103M, 103C, and 103Bk, optical scanning apparatuses 104Y, 104M, 104C, and 104Bk, and developing devices 105Y, 105M, 105C, and 105Bk are arranged in the peripheries of the photosensitive drums 102Y, 102M, 102C, and 102Bk respectively.
(18) Furthermore, drum cleaning devices 106Y, 106M, 106C, and 106Bk are arranged in the peripheries of the photosensitive drums 102Y, 102M, 102C, and 102Bk respectively.
(19) An endless intermediate transfer belt 107 (intermediate transfer member) is arranged below the photosensitive drums 102Y, 102M, 102C, and 102Bk. The intermediate transfer belt 107 is tensioned by a driving roller 108 and driven rollers 109 and 110, and is driven so as to rotate in the direction of arrow B shown in
(20) Also, the image forming apparatus 100 includes a secondary transfer device 112 for transferring a toner image on the intermediate transfer belt 107 to a recording medium S, and includes a fixing device 113 for fixing the toner image on the recording medium S.
(21) Next, an image forming process performed by the image forming apparatus 100 will be described. Note that the image forming processes performed by the image forming units 101Y, 101M, 101C, and 101Bk are the same. For this reason, hereinafter, a description will be given taking the image forming process of the image forming unit 101Y as an example, and the description will not be repeated for the image forming processes of the image forming units 101M, 101C, and 101Bk.
(22) First, the surface of the photosensitive drum 102Y that is driven so as to rotate in the rotation direction indicated by the arrow in
(23) The primary transfer devices 111Y, 111M, 111C, and 111Bk apply a transfer bias to the intermediate transfer belt 107. Accordingly, the yellow, magenta, cyan, and black toner images on the photosensitive drums 102Y, 102M, 102C, and 102Bk are transferred onto the intermediate transfer belt 107. As a result, a multi-color toner image (color toner image) is formed on the intermediate transfer belt 107.
(24) The color toner image on the intermediate transfer belt 107 is transferred by the secondary transfer device 112 onto a recording medium S that has been conveyed from a manual feed cassette 114 or a paper feeding cassette 115 to a second transfer portion T2. Then, the color toner image on the recording medium S undergoes thermal fixing by a fixing device 113, and thereafter, the recording medium S is discharged to a discharge portion 116.
(25) Note that remaining toner that is not transferred onto the intermediate belt 107 and remains on the photosensitive drums 102Y, 102M, 102C, and 102Bk is removed by the drum cleaning devices 106Y, 106M, 106C, and 106Bk respectively. Thereafter, the above-described image forming process is executed again.
(26) Optical Scanning Apparatus
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(28) After passing through the beam splitter 203, the laser beams pass through a cylindrical lens 206 and are incident on the polygon mirror 205. The polygon mirror 205 includes multiple reflecting surfaces (4 surfaces in the present embodiment). The polygon mirror 205 rotates in the direction of arrow C by being driven by a motor 207. The polygon mirror 205 deflects the laser beams such that the laser beams scan the photosensitive drum 102Y in the direction of arrow D. The laser beams deflected by the polygon mirror 205 pass through an image forming optical system (f lens) 208 having an f property and are guided to the photosensitive drum 102Y (photosensitive member) via a mirror 209. In this way, the polygon mirror 205 deflects multiple laser beams emitted from the semiconductor laser 200 (multiple light-emitting portions 301 to 308 shown in
(29) The optical scanning apparatus 104Y includes a beam detection (BD) sensor 210. The BD sensor 210 is arranged at a position on the scanning path of laser beams, on which the laser beams deflected by the polygon mirror 205 are incident, outside of the image forming region on the photosensitive drum 102Y. In response to a laser beam deflected by the polygon mirror 205 being received, the BD sensor 210 generates and outputs, as a synchronization signal (horizontal synchronization signal), a detection signal (BD signal) indicating that a laser beam has been detected.
(30) Laser Light Source
(31) Next, a light source (laser light source) included in the optical scanning apparatuses 104Y, 104M, 104C, and 104Bk will be described.
(32) As shown in
(33) The light-emitting portions 301 to 308 are arranged in an array on a substrate. Since the light-emitting portions are aligned as shown in
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(35) Control System for Image Forming Apparatus
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(37) The image forming apparatus 100 includes a CPU 401, an image controller 402, the optical scanning apparatus 104, the photosensitive drum 102, a crystal oscillator 407, a CPU bus 404, and an EEPROM 410 arranged in the optical scanning apparatus 104. The CPU 401 and the image controller 402 are included in the main body of the image forming apparatus, and both are connected to the optical scanning apparatus 104. The optical scanning apparatus 104 has a PWMIC 406, and first and second laser drivers (laser driver ICs) 405A and 405B. Note that in order to simplify the description, the first and second laser drivers 405A and 405B and the light-emitting portions 301 to 308 (light emitting elements) corresponding to only one color among Y, M, C, and Bk are shown in
(38) The CPU 401 performs overall control of the image forming apparatus including the optical scanning apparatuses 104. The CPU 401 receives supply of a 100-MHz reference clock from the crystal oscillator 407. The CPU 401 multiplies the reference clock by 10 using a built-in PLL circuit, thereby generating a 1-GHz clock, which is an image clock for the laser scanning system. Note that the CPU 401 may be included in the optical scanning apparatus 104. In such a case, the CPU 401 controls operations performed by the optical scanning apparatus 104, according to instructions from a CPU (not shown) that is included in the main body of the image forming apparatus and performs overall control of the image forming apparatus.
(39) The image controller 402 divides image data received from an external apparatus connected to the image forming apparatus 100 or from the reading apparatus attached to the image forming apparatus into the four color components Y, M, C, and Bk. The image controller 402 outputs the image data for the four color components Y, M, C, and Bk to the CPU 401 via the CPU bus 404, in synchronization with the reference clock.
(40) The CPU 401 stores the image data received from the image controller 402 in a memory (not shown) and converts the image data stored in the memory into a differential signal (low differential voltage signal (LDVS)) based on the image clock. The CPU 401 outputs the differential signal to the PWMIC 406 via the CPU bus 404 at a timing based on the BD signal and the image clock signal.
(41) Based on the differential signal input from the CPU 401, the PWMIC 406 generates PWM signals to be used in PWM modulation of the laser beams emitted from the light-emitting portions 301 to 308 and supplies them to the laser drivers 405A and 405B. Note that PWM signals corresponding to light-emitting portions being driven by a laser driver are supplied by the PWMIC 406 to that laser driver. That is to say, the PWMIC 406 supplies the PWM signals corresponding to the light-emitting portions being driven by the laser driver 405A to the laser driver 405A, and supplies the PWM signals corresponding to the light-emitting portions being driven by the laser driver 405B to the laser driver 405B.
(42) The optical scanning apparatus 104 of the present embodiment includes the laser drivers 405A and 405B as examples of a plurality of driver ICs. The laser drivers 405A and 405B each supply a driving current to one or more light-emitting portions among the light-emitting portions 301 to 308. The laser drivers 405A and 405B each drive different light-emitting portions. Specifically, as shown in
(43) The laser drivers 405A and 405B of the present embodiment are laser driver ICs constituted by integrated circuits (ICs) with the same part model number, and control the light-emitting portions 301 to 304 and the light-emitting portions 305 to 308 respectively. A direct-current 5-V line and a ground line are supplied from the main body rear surface substrate (not shown) to the laser drivers 405A and 405B, and power is supplied from a shared power source to the laser drivers 405A and 405B and the light-emitting portions 301 to 308.
(44) To the light-emitting portions being driven, the laser drivers 405A and 405B supply driving currents based on the PWM signal supplied from the PWMIC 406, thereby causing laser beams for forming an electrostatic latent image to be emitted from the light-emitting portions. Also, in accordance with instructions from the CPU 401, the laser drivers 405A and 405B execute automatic power control (APC) with respect to the light-emitting portions being driven (being controlled). Information regarding the APC sequence that is to be executed in the optical scanning apparatus 104 is stored in the EEPROM 410. The CPU 401 controls the laser drivers 405A and 405B such that the APC for the light-emitting portions is executed in an order which is based on the information regarding the APC sequence stored in the EEPROM 410.
(45) In the case of executing APC for one of the light-emitting portions being driven, the laser drivers 405A and 405B control the value of the driving current supplied to that light-emitting portion according to the light power of the laser beam detected by the PD 204. Accordingly, the laser drivers 405A and 405B control the light power of the laser beam emitted from the light-emitting portion so as to be a target light power. Note that the PD 204 is an example of a light power detection unit configured to detect light power of a laser beam emitted from each of the light-emitting portions 301 to 308. As will be described later, in each laser beam scanning cycle, the CPU 401 executes APC on each light-emitting portion in sequence while sequentially switching the light-emitting portions on which APC is executed, according to the number of light-emitting portions on which APC can be executed in one scanning cycle.
(46) BD Interval Measurement
(47) With the image forming apparatus 100, due to the configuration of the light source (semiconductor laser 200) such as that shown in
(48) In the present embodiment, the CPU 401 controls the laser drivers 405A and 405B such that two light-emitting portions (first and second light-emitting portions) among N (in the present embodiment, N=8) light-emitting portions emit two laser beams (first and second light beams) in sequence. Furthermore, the CPU 401 measures the time interval (in the present specification, also referred to as the BD interval) between two BD signals (first and second detection signals) that correspond to two laser beams and are generated by the BD sensor 210 in sequence due to the two laser beams being incident on the BD sensor 210 in sequence (BD interval measurement). The CPU 401 performs the BD interval measurement in a non-image-forming period in which image formation on a recording medium is not performed. Furthermore, in an image forming period in which image formation is performed, the CPU 401 uses a single BD signal generated in each laser beam scanning cycle as a reference to control, based on the measurement value obtained using BD interval measurement, the relative emission timings at which the light-emitting portions emit the laser beams based on image data.
(49) With BD interval measurement, in order to reduce measurement error, the light power when the laser beams (first and second light beams) from the first and second light-emitting portions used in measurement are received by the BD sensor 210 needs to be made constant, as described above. The light power of the laser beams incident on the BD sensor 210 can be controlled so as to be a constant light power (target light power) by executing APC on the first and second light-emitting portions used in measurement. However, as described above, variation can occur in the magnitudes of the driving currents supplied to the first and second light-emitting portions due to the temperature of the laser driver ICs (laser drivers 405A and 405B) at the time of driving the first and second light-emitting portions. If there is variation in the magnitudes of the driving currents supplied to the first and second light-emitting portions at the time of BD interval measurement, the accuracy of BD interval measurement can decrease.
(50) Summary of Present Embodiment
(51) Here,
(52) Next,
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(54) The temperature 620 of the driving circuit in the laser driver 405A while BD interval measurement is being executed rises and falls in accordance with the light emission of LD.sub.1 and LD.sub.4. In particular, the temperature 620 is around 14 C. higher at the time of generating the second BD signal (falling edge time) than at the time of generating the first BD signal (falling edge time). This is dependent on a temperature component 611 that corresponds to heat generation and heat dissipation accompanying light emission of LD.sub.1, and a temperature component 612 that corresponds to heat generation and heat dissipation accompanying the emission of light by LD.sub.4. That is to say, the temperature 620 of the driving circuit is higher at the time of generating the second BD signal than at the time of generating the first BD signal since the light emission of LD.sub.4 is started after LD.sub.1 is turned off and before the temperature of the driving circuit sufficiently lowers. Note that the change in the temperature components 611 and 612 is dependent on a relatively short (several s) time constant for the internal heat diffusion via the ground of the IC or a power source electrode layer, a relatively long (several tens of ms) time constant for the external thermal diffusion via the terminals of the IC, and a temperature property of the parasitic resistance in the IC.
(55) Due to the change in the temperature 620 shown in
(56) In view of this, the image forming apparatus 100 of the present embodiment uses, as the first and second light-emitting portions used in BD interval measurement, two light-emitting portions which are driven by different laser driver ICs. That is to say, the CPU 401 of the image forming apparatus 100 controls the laser driver ICs which respectively drive the first and second light-emitting portions such that the first and second light-emitting portions being driven by different laser driver ICs emit the first and second laser beams in sequence. Furthermore, the CPU 401 measures the time interval between the two BD signals that correspond to the first and second laser beams and are generated by the BD sensor 210 due to the first and second laser beams being incident thereon. Specifically, the image forming apparatus 100 uses, as the first light-emitting portion, the light-emitting portion 301 (LD.sub.1) driven by the laser driver 405A, and uses, as the second light-emitting portion, the light-emitting portion 308 (LD.sub.8) driven by the laser driver 405B.
(57) By doing so, the CPU 401 controls the laser drivers 405A and 405B such that the temperatures of the driving circuits in the laser drivers 405A and 405B that correspond to the light-emitting portions 301 and 308 change similarly between the laser drivers. Accordingly, the driving currents supplied to the first and second light-emitting portions at the time of BD interval measurement can be given the same magnitude, and a decrease in the accuracy of BD interval measurement can be suppressed.
(58) Example of Executing BD Interval Measurement
(59) Next,
(60) Specifically, as shown in
(61) Here,
(62) As shown in
(63) Next,
(64) As shown in
(65) As described above, in the present embodiment, two light-emitting portions 301 and 308 that are driven by the laser drivers 405A and 405B, which are different laser driver ICs, are used as the first and second light-emitting portions used in BD interval measurement. Accordingly, it is possible to prevent the driving currents supplied to the first and second light-emitting portions at the time of BD interval measurement from becoming different magnitudes due to temperature changes in the driving circuits which respectively drive the light-emitting portions, and to suppress a decrease in the accuracy of BD interval measurement.
Second Embodiment
(66) The temperature properties of the driving circuits in the laser drivers 405A and 405B, which correspond to the light-emitting portions 301 and 308 (LD.sub.1 and LD.sub.8) used in BD interval measurement, which have been described in the first embodiment, tend to be dependent on the arrangement of the driving circuit on the circuit board of the laser driver IC. Accordingly, in order to further increase the degree to which the temperature properties of the driving circuits corresponding to the light-emitting portions 301 and 308 match, it is advantageous to use the same configuration for each laser driver IC and to arrange the driving circuits in the circuit boards of the laser driver ICs such that they are symmetrical (equivalent).
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(68) Specifically, terminals with numbers 47, 44, 41, and 38 (terminals 1147, 1144, 1141, and 1138) of the laser driver 405A are connected respectively to the light-emitting portions 301, 303, 305, and 307 of the semiconductor laser 200. Also, terminals with numbers 47, 44, 41, and 38 (terminals 1147, 1144, 1141, and 1138) of the laser driver 405B are connected respectively to the light-emitting portions 302, 304, 306, and 308 of the semiconductor laser 200. According to this connection relationship, the laser driver 405A drives the light-emitting portions 301, 303, 305, and 307, and the laser driver 405B drives the light-emitting portions 302, 304, 306, and 308.
(69) In the present embodiment, the driving circuits that correspond to the light-emitting portions 301 and 308 (LD.sub.1 and LD.sub.8) used in BD interval measurement are arranged in the same regions on circuit boards of different ICs (laser drivers 405A and 405B). Specifically, as shown in
Third Embodiment
(70) In the second embodiment, in order to further increase the degree to which the temperature properties of the driving circuits corresponding to the light-emitting portions 301 and 308 (LD.sub.1 and LD.sub.8) at the time of executing BD interval measurement match, the driving circuits are arranged on the circuit boards of the laser drivers 405A and 405B symmetrically. In the third embodiment, in order to further increase the degree to which the temperature properties of the driving circuits corresponding to LD.sub.1 and LD.sub.8 match to an extent greater than that of the second embodiment, consideration is given also to the symmetry of executing APC on the light-emitting portions being driven by the laser drivers 405A and 405B. Note that the configuration of the optical scanning apparatus 104 is the same as that of the second embodiment (
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(72) Specifically, in each laser beam scanning cycle, the CPU 401 causes each of the multiple laser driver ICs (laser drivers 405A and 405B) to execute APC on the same number of light-emitting portions among the one or more light-emitting portions driven thereby. Furthermore, after APC is executed and before the next image forming period, the CPU 401 executes BD interval measurement. By doing so, APC is executed symmetrically by the laser driver ICs in each laser beam scanning cycle. Accordingly, it is possible to further increase the degree to which the temperature properties of the driving circuits corresponding to LD.sub.1 and LD.sub.8 match, and to improve the accuracy of BD interval measurement.
(73) Also, as shown in
(74) Note that as shown in
Fourth Embodiment
(75) The third embodiment described an example in which, for a predetermined period after APC is executed and immediately before BD interval measurement is started, the laser drivers 405A and 405B are controlled such that all of the light-emitting portions 301 to 308 are mandatorily switched to a non-light-emitting state, as shown in
(76)
(77) Note that the above-described embodiments are not limited to only the case where the optical scanning apparatus 104 includes two laser driver ICs (laser drivers 405A and 405B), and can be similarly applied also to the case where the optical scanning apparatus 104 includes three or more laser driver ICs. For example, as shown in
(78) While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
(79) This application claims the benefit of Japanese Patent Application No. 2014-077259, filed Apr. 3, 2014, which is hereby incorporated by reference herein in its entirety.