Line belt driven retrofittable door opener, system, and method of retrofitting thereof
09574389 ยท 2017-02-21
Assignee
Inventors
- Peter C. Menze (Marquett, MI, US)
- Stephen R. Lang (Ishpeming, MI, US)
- Matthew P. Jewell (Gwinn, MI, US)
Cpc classification
E05F2003/228
FIXED CONSTRUCTIONS
E05C21/00
FIXED CONSTRUCTIONS
E05F15/75
FIXED CONSTRUCTIONS
E05B1/0053
FIXED CONSTRUCTIONS
E05F15/627
FIXED CONSTRUCTIONS
E05F3/227
FIXED CONSTRUCTIONS
E05F2015/631
FIXED CONSTRUCTIONS
International classification
E05F15/75
FIXED CONSTRUCTIONS
E05B1/00
FIXED CONSTRUCTIONS
E05C21/00
FIXED CONSTRUCTIONS
E05F15/627
FIXED CONSTRUCTIONS
Abstract
A line belt driven retrofittable door opener includes a motor, a drive link, an output link, and at least one flexible link. The at least one flexible link includes at least one flexible line link. The drive link is connected to the motor. The output link is connected to the arm of the door. The at least one flexible link interconnects the drive link with the output link. Wherein, the motor is configured for opening the door by rotating the drive link, which in turn rotates the output link via the at least one flexible link, which in turn rotates the arm, thereby opening the door.
Claims
1. A door opener for automatically opening a door with an arm comprising a motor; a drive link connected to said motor; an output link connected to the arm of the door; and at least one flexible link interconnecting said drive link with said output link; said at least one flexible link including at least one flexible line link; wherein: said at least one flexible link is configured to compress, and stretch to create a shock absorbing action; said at least one flexible link is configured to allow manual opening of the door; and said at least one flexible link is configured to allow manual opening of the door without rotating the motor.
2. The door opener of claim 1 wherein, said motor is configured for opening the door by rotating the drive link, which in turn rotates the output link via the at least one flexible link, which in turn rotates the arm, thereby opening the door.
3. The door opener of claim 1, wherein said at least one flexible link includes a loop belt and a line belt.
4. The door opener of claim 3 further comprising: a differential pulley interconnecting said loop belt with said line belt; said drive link is a drive pulley and said output link is an output pulley; said loop belt is looped around said drive pulley connected to the motor and a first wheel of said differential pulley, where an inner surface of the loop belt includes teeth configured to grip grooves on said drive pulley and the first wheel of said differential pulley; and said line belt is wound around said output pulley at one end and wound around a second wheel of said differential pulley at its other end, thereby creating an automatic variable pulley ratio, where the line belt includes an anti-stick material between wound layers configured for preventing the wound layers from sticking; said first wheel and said second wheel of said differential pulley being rotationally fixed; and said motor is configured for opening the door by rotating the drive pulley, which in turn rotates the differential pulley via the loop belt, which in turn rotates the output pulley via the line belt, which in turn rotates the arm, thereby opening the door; wherein the line belt is configured to allow manual opening of the door without rotating the motor; whereby, when the door is manually opened and the arm rotates the output pulley, the line belt is configured to uncoil.
5. The door opener of claim 4, wherein: said drive pulley is smaller than said output pulley; said drive pulley is smaller than said first wheel of said differential pulley; said first wheel of said differential pulley is larger than said second wheel of said differential pulley; said second wheel of said differential pulley is smaller than said output pulley.
6. The door opener of claim 1 further including: a back plate configured for mounting the door opener to the door; and an inner bracket assembly configured to at least position the motor, the drive link and the output link.
7. The door opener of claim 1 being configured to be retrofitted to an existing door closer without having to modify the existing door closer.
8. The door opener of claim 7, wherein said output link is attached to the arm of the door via a rotating pinion of the existing door closer; whereby the door opener opens the door by rotating the output link, which in turn rotates the rotating pinion of the existing door closer, which in turn rotates the arm, thereby opening the door; and whereby, when the door is opened, the existing door closer controls the closing of the door via the rotating pinion.
9. The door opener of claim 8, wherein the existing door closer is non-handed via the rotating pinion extending through the existing door closer on both ends; whereby, when the existing door closer is mounted on the door with the arm connected to one end of the rotating pinion, the output link of the door opener is configured to attach to an unused end of the rotating pinion.
10. The door opener of claim 1, wherein the door is a swing door or gate, whereby the door opener is configured to operate the swing door or gate.
11. The door opener of claim 1 wherein: said flexible link is a line belt; said drive link is a drive pulley and said output link is an output pulley; said line belt is attached to the drive pulley and the output pulley; said line belt is wrapped upon it self; said line belt is configured to wrap or unwrap to produce a variable ratio.
12. The door opener of claim 1 wherein: said flexible link is a line belt; said drive link is a drive pulley and said output link is an output pulley; said line belt is attached to the drive pulley and the output pulley; said line belt is wound around said output pulley at one end and wound around the drive pulley at its other end; said motor is configured for opening the door by rotating the drive pulley, which in turn rotates the output pulley via the line belt, which in turn rotates the arm, thereby opening the door; wherein the line belt is configured to allow manual opening of the door without rotating the motor; whereby, when the door is manually opened and the arm rotates the output pulley, the line belt is configured to uncoil.
13. The door opener of claim 1 wherein: said flexible link is a line belt; said line belt is fitted with sensors on each end of the line belt that sense each end of the line belt independently; wherein, the sensors control the line belt slack.
14. A door opener for automatically opening a door with an arm and an existing door closer linked to said arm via a rotating pinion comprising: a motor with an output link connected to the arm of the door via the rotating pinion of the door closer; a drive link connected to said motor; and at least one flexible link interconnecting said drive link with said output link; said at least one flexible link including at least one flexible line link; wherein, said motor is configured for opening the door by rotating the drive link, which in turn rotates the output link via the at least one flexible link, which in turn rotates the arm, thereby opening the door.
15. The door opener of claim 14, whereby the door opener opens the door by rotating the output link, which in turn rotates the rotating pinion of the existing door closer, which in turn rotates the arm, thereby opening the door; and whereby, when the door is opened, the existing door closer controls the closing of the door via the rotating pinion.
16. The door opener of claim 14, wherein the existing door closer is non-handed via the rotating pinion extending through the existing door closer on both ends; whereby, when the existing door closer is mounted on the door with the arm connected to one end of the rotating pinion, the output link of the door opener is configured to attach to an unused end of the rotating pinion.
17. The door opener of claim 14, wherein said at least one flexible link is configured to allow manual opening of the door without rotating the motor.
18. A door opener system for automatically opening and controlling the closing of a door with an arm comprising: a door opener comprising a motor with an output link connected to the arm of the door; an existing door closer comprising a rotating pinion; wherein, said output link of the door opener is attached to the arm of the door via the rotating pinion of the door closer; a drive link connected to said motor; and at least one flexible link interconnecting said drive link with said output link; said at least one flexible link including at least one flexible line link; wherein, said motor is configured for opening the door by rotating the drive link, which in turn rotates the output link via the at least one flexible link, which in turn rotates the rotating pinion of the door closer, which in turn rotates the arm, thereby opening the door.
19. The door opener system of claim 18, whereby the door opener opens the door by rotating the output link, which in turn rotates the rotating pinion of the door closer, which in turn rotates the arm, thereby opening the door; and whereby, when the door is opened, the door closer controls the closing of the door via the rotating pinion.
20. The door opener system of claim 18, wherein the door closer is non-handed via the rotating pinion extending through the door closer on both ends; whereby, when the door closer is mounted on the door with the arm connected to one end of the rotating pinion, the output link of the door opener is attached to an unused end of the rotating pinion.
21. The door opener system of claim 18 further including: a back plate configured for mounting the door closer and door opener to the door.
22. A method of retrofitting a door opener to an existing door closer with a rotating pinion comprising: providing a door opener comprising: a motor; a drive link connected to said motor; an output link connected to the arm of the door; and at least one flexible link interconnecting said drive link with said output link; said at least one flexible link including at least one flexible line link; wherein: said at least one flexible link is configured to compress, and stretch to create a shock absorbing action; said at least one flexible link is configured to allow manual opening of the door; and said at least one flexible link is configured to allow manual opening of the door without rotating the motor; and attaching the output link of the door opener with the rotating pinion of the existing door closer.
23. The method of claim 22, wherein the existing door closer is non-handed via the rotating pinion extending through the existing door closer on both ends; wherein, the step of attaching the output link of the door opener with the rotating pinion of the existing door closer including: attaching the output link of the door opener to an unused end of the rotating pinion of the existing door closer.
24. The method of claim 22 further comprising the steps of: removing the existing door closer; mounting the existing door closer and the door opener to a back plate; and connecting the back plate to the door.
25. The method of claim 22 wherein the method includes no required steps for modifying the existing door closer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present line belt driven retrofittable door opener, system, and method of retrofitting thereof will be better understood by reading the Detailed Description with reference to the accompanying drawings, which are not necessarily drawn to scale, and in which like reference numerals denote similar structure and refer to like elements throughout, and in which:
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(11) It is to be noted that the drawings presented are intended solely for the purpose of illustration and that they are, therefore, neither desired nor intended to limit the disclosure to any or all of the exact details of construction shown, except insofar as they may be deemed essential to the claimed disclosure.
DETAILED DESCRIPTION
(12) In describing the exemplary embodiments of the present disclosure, as illustrated in
(13) Referring now to
(14) Door 112 may be any door commonly known or developed in the future. As shown in the FIGS., in select embodiments, door 112 may be a standard swing door or gate. However, the invention is not so limited, and door opener system 100 with door opener 110 may be used on any door, gate, the like, or other similar device.
(15) Motor 116 may be for powering the movement of drive link 118 connected to motor 116. Motor 116 may be any type or size motor for powering the movement of drive link 118. As shown in the FIGS., motor 116 may provide rotary motion for rotating drive link 118, thereby rotating belt loop 126 and/or pulling line belt 128. However, the invention is not so limited, and motor 116 may provide any type of motion for driving drive link 118. For example, motor 116 may provide linear motion (linear actuator, hydraulic cylinder, etc.), like for pulling line belt 128.
(16) Output link 120 may be connected to arm 114 of door 112. Output link 120 may be for outputting the movement from motor 116 to arm 114. The at least one flexible link 122 may interconnect drive link 118 with output link 120. Wherein, motor 116 may be configured for opening door 112 by rotating drive link 118, which in turn may rotate output link 120 via the at least one flexible link 122, which in turn rotates arm 114, thereby opening door 112.
(17) The at least one flexible link 122 may be included for interconnecting drive link 118 with output link 120. See
(18) In select embodiments, as shown in
(19) As shown in
(20) In select embodiments, door opener 110 may include a sensor or plurality of sensors. The sensor or plurality of sensors may be for sensing the movement of door opener system 100 and controlling motor 116 based on the sensed motion. In select embodiments, the sensors may be associated with flexible link 122, like line belt 128. The sensors may be for sensing the movement of flexible link 122, like line belt 128. This sensed movement may then be utilized for controlling motor 116. In select embodiments, door opener 110 may include a first sensor on or associated with first end 134, like on or around output pulley 121, and a second sensor on or associated with second end 138, like on or around second wheel 136 of differential pulley 130. The combination of these first and second sensors may sense the movement of line belt 128 and determine the associated variable pulley ratio for controlling motor 116.
(21) Inner surface 144 of loop belt 126 may be configured to grip drive pulley 119 and first wheel 132 of differential pulley 130. Inner surface 144 along with drive pulley 119 and first wheel 132 may have any configuration for grip, including any corresponding shapes. Referring specifically to
(22) Inner surface 129 of line belt 128 may be configured to grip drive pulley 121 and second wheel 136 of differential pulley 130. See
(23) Door opener 110 may be configured with various size and shapes of flexible links 122 including various size and shapes of loop belt 126 and line belt 128. The size and shapes of flexible links 122, including loop belt 126 and line belt 128 may be designed based on the size and weight of door 112, various designs of arm 114, various size and powers of motor 116, various desired speeds of opening and/or closing door 112, etc. In addition, drive link 118 and output link 120 may correspondingly be designed for such size and shapes of flexible link 122. In select embodiments, as shown in
(24) Back plate 150 may be included with door opener system 100. Back plate 150 may be configured for mounting door opener system 100 to door 112. Back plate 150 may be configured to mount door opener 110 to door 112 by itself or with existing door closer 154, as shown in the figures.
(25) Inner bracket assembly 152 may be included with door opener 110. Inner bracket assembly 152 may be configured to at least position or house motor 116, drive link 118 and output link 120 in door opener 110. Inner bracket assembly 152 may also position or house all of the parts of door opener 110 as shown and/or described herein.
(26) Still referring to
(27) As shown
(28) In select embodiments, the existing door closer 154 may be non-handed (i.e. it can work on a left or right opening door) via rotating pinion 156 extending through existing door closer 154 on both ends 158 and 160. In these embodiments, when existing door closer 154 is mounted on door 112 with arm 114 connected to one end 158 of rotating pinion 156, output link 120 or output pulley 121 of door opener 110 may be configured to attach to the unused end 160 of rotating pinion 156.
(29) Although not shown in the figures, door opener 110 may operate alone, i.e. without door closer 154 or any other devices, or be configured to mount directly to arm 114. As such, output link 120 may be configured to attach directly to arm 114 whereby rotation of output pulley 121 cause rotation of arm 114 and vice versa. In select embodiments, door opener 110 may be configured to provide movement for the opening and closing of door 112.
(30) In addition, although the instant disclosure is directed to retrofitting existing door closer 154 with door opener 110, door opener system 100 may also be designed for automatically opening and controlling the closing of door 112 with arm 114, i.e. door system 100 may be designed with both door opener 110 and door closer 154 pre-assembled and/or packaged together as a single unit to be installed on any door 112. As such, in select embodiments, door opener system 100 may include door opener 110 in any of the various embodiments shown and/or described herein including at least motor 116 with output link 120, and door closer 154 including at least rotating pinion 156. Wherein, output link 120 of door opener 110 may be attached with rotating pinion 156 of door closer 154. Whereby door opener system 100 may open door 112 by rotating output link 120 via motor 116 of door opener 110, which in turn may rotate rotating pinion 156 of door closer 154, which in turn may rotate arm 114, thereby opening door 112. Also, when door 112 is opened (either manually or via door opener system 100), door closer 154 may control the closing of door 112 via the force on rotating pinion 156.
(31) Referring now to
(32) In select embodiments of method 200 of retrofitting door opener 110 to existing door closer 154, wherein existing door closer 154 is non-handed (i.e. can be used on a left or right opening door) via rotating pinion 156 extending through existing door closer 154 on both ends 158 and 160, step 204 of attaching output link 120 of door opener 110 with rotating pinion 156 of existing door closer 154 may include attaching output link 120 of door opener 110 to the unused end 160 of rotating pinion 156 of existing door closer 154.
(33) In other select embodiments of method 200 of retrofitting door opener 110 to an existing door closer 154, method 200 may further include the steps of: step 208 of removing existing door closer 154; step 210 of mounting existing door closer 154 and door opener 110 to back plate 150; and step 212 of connecting back plate 150 to door 112.
(34) In other select embodiments of method 200 of retrofitting door opener 110 to existing door closer 154, method 200 may include a process of retrofitting without having to modify existing door closer 154. As such, in select embodiments, no holes need to be made or drilled, no change to the internals or mechanics of existing door closer 154 need to be made (i.e. power settings, etc.), the like, and/or combinations thereof.
(35) The foregoing description and drawings comprise illustrative embodiments. Having thus described exemplary embodiments, it should be noted by those skilled in the art that the within disclosures are exemplary only, and that various other alternatives, adaptations, and modifications may be made within the scope of the present disclosure. Merely listing or numbering the steps of a method in a certain order does not constitute any limitation on the order of the steps of that method. Many modifications and other embodiments will come to mind to one skilled in the art to which this disclosure pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Although specific terms may be employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. Accordingly, the present disclosure is not limited to the specific embodiments illustrated herein, but is limited only by the following claims.