BONE FUSION PLATE AND SYSTEM AND METHOD FOR ITS USE IN THE WRIST

Abstract

The present invention relates to a crescent or tri-corner shaped orthopedic plate with at least a first and a second end, and generally coextensive top and bottom surfaces joined directly or indirectly by an edge. The plate includes a plurality of fixation holes the first end of the plate and a second end of the plate that receives locking screws and intermediate the two holes, the plate includes a recess that defines a screw hole edge at an angle relative to the top surface of the plate so as to receive and support a screw in the recess. The invention further relates to a method of fusion using the plate and a clamp designed for the method.

Claims

1. An orthopedic plate and screw assembly, comprising: at least a first end and an opposing second end each including a screw hole and a top surface and a bottom surface with a lateral edge there between and intermediate the first end and the second end having a recess that defines a screw hole in the lateral edge at an angle relative to the top surface of the plate so as to receive and support a screw in the recess.

2. An as set forth in claim 1, wherein at least one of the screw holes in the first end and the screw hole in the second end is a locking screw hole.

3. An orthopedic fusion plate assembly, comprising: a plurality of screws and a plate having coextensive top and bottom surface having a central area and including opposing ends which include screw holes defined by within the top and bottom surfaces and through the plate that each receive one of the screws and one or more intermediate offset recess having a side wall and a bottom wall that includes an opening which is not within the top or bottom surface of the plate and which is positioned to receive one of the screws so that it is capable of drawing a boneor bone fragment in the direction of the bottom central surface of the plate.

4. An orthopedic fusion plate assembly as set forth in claim 3, wherein the plate has an outline that includes a convex side and a concave side and first and second rounded ends, and the intermediate offset recess is adjacent the convex side of the plate.

5. An orthopedic fusion plate assembly as set forth in claim 3, wherein the plate has a crescent shaped outline.

6. An orthopedic fusion plate assembly as set forth in claim 5, wherein the intermediate offset recess is midway between the first and second ends of the plate.

7. An orthopedic fusion plate assembly as set forth in claim 5, wherein the intermediate offset recess is closer to one end of the plate than the other.

8. An orthopedic fusion plate assembly as set forth in claim 3, wherein the plate has an outline that includes a convex side and a concave side and first and second rounded ends, and the intermediate offset recess is opposite the concave side of the plate.

9. An orthopedic fusion plate assembly as set forth in claim 3, wherein the plate has at least two intermediate offset recesses.

10. An orthopedic plate assembly which comprises a plate having a length from a first end to a second end and top surface and a bottom surface joined by an edge and having a lateral surface that directly or indirectly joins the top and bottom surface where the plate has a first screw hole in the first end which accepts a first screw and a second screw hole in the second end which accepts a second screw and intermediate the first and second end is an offset screw recess which is formed by a side wall which contiguous to the edge and which defines a hole that accepts a third screw which is a reduction screw.

11. An orthopedic plate assembly as set forth in claim 10, wherein one or more of the first, second and third screws are locking screws.

12. An orthopedic plate assembly as set forth in claim 10, wherein the offset screw recess is in an edge of the plate that extends downward from the top or bottom surface of the plate and forms a bottom rim member capable of securing an underlying bone surface relative to the plate.

13. An orthopedic plate assembly as set forth in claim 12, wherein there are two offset screw recesses.

14. An orthopedic plate assembly as set forth in claim 13, wherein the offset screw recesses are formed in the edge and form a pair of rimmed holes.

15. A surgical clamp having a pair of handles joined at a pivot point defining a plane and extending into a pair of jaws that are offset relative to each other, and the plane.

16. A surgical clamp as set forth in claim 15, wherein one jaw of the clamp has a tine member.

17. A surgical clamp as set forth in claim 15, wherein one jaw of the clamp has an L-bracket.

18. A surgical clamp as set forth in claim 15, wherein the handles each have a finger hole.

19. A surgical clamp as set forth in claim 15 further including a locking member which locks the relation of the handles to one another.

20. A method of performing a bone fusion comprising accessing a set of bone or bone fragments to be fused and implanting a plate assembly on the set of bone or bone fragments, the plate assembly comprising a plate having coextensive top and bottom surface having a central area and including opposing ends which include screw holes defined by openings within the top and bottom surfaces and through the plate that receive screws and one or more intermediate offset recess having a side wall and a bottom wall that includes an opening which is not within the top or bottom surface of the plate and implanting a screw in the intermediate offset recess to draw a bone or bone fragment in the direction of the bottom central surface of the plate.

21. A method as set forth in claim 20, wherein the bone fusion is a wrist fusion.

22. A method of performing a bone fusion as set forth in claim 21, wherein the wrist involved in the wrist fusion includes a lunate, a triquetral, and a capitate and including the further step of moving the lunate by engaging the triquetral and the capitate with a clamp having offset jaws and rotating the clamp to move the lunate.

23. A method of performing a bone fusion as set forth in claim 20, including the further step of forming a countersunk recess in a bone fragment and the side wall has a rim that is positioned in the countersunk recess.

24. A method of performing a bone fusion as set forth in claim 20, including the step of implanting the screw in the intermediate offset recess to reduce a bone fragment.

25. A method of performing a bone fusion as set forth in claim 20 wherein the screw holes are internally threaded and including the step of threading screws having externally threaded heads in the internally threaded screw holes.

26. A method of performing a bone fusion as set forth in claim 25, wherein the screw holes further include one or more recesses in the internal threads of the screw holes which can be used to achieve variable locking of a mating screw member.

27. A method of performing a bone fusion as set forth in claim 22, including the step of implanting the screw in the intermediate offset recess to reduce the lunate.

28. A method of performing a bone fusion as set forth in claim 22, including the further step of forming a countersunk recess in the hamate and the side wall has a rim that is positioned in the countersunk recess to hold the hamate.

29. A method of performing a bone fusion as set forth in claim 22, wherein the plate has a pair of offset recesses with conjoined rim members.

30. A method of performing a bone fusion as set forth in claim 29, including the further step of forming a countersunk recess in the hamate and the pair of conjoined rim members are positioned in the countersunk recess.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0018] FIG. 1 shows a fusion plate in accordance with the present invention;

[0019] FIG. 2 shows the fusion plate of FIG. 1 from a first end view;

[0020] FIG. 3 shows the fusion plate of FIG. 1 from a side on view;

[0021] FIG. 4 shows the fusion plate of FIG. 1 in position on the dorsal side of the carpal bones of a right human hand;

[0022] FIG. 5 shows a second version of the embodiment of the plate of FIG. 1;

[0023] FIG. 6 shows the plate of FIG. 5 in position on the dorsal side of the carpal bones of a right human hand;

[0024] FIG. 7 shows a third version of the embodiment of the plate of FIG. 1;

[0025] FIG. 8 shows the plate of FIG. 7 in position on the dorsal side of the carpal bones of a right human hand;

[0026] FIG. 9 shows a top view of second embodiment of the plate of the present invention;

[0027] FIG. 10 shows a first end view of the plate of FIG. 9;

[0028] FIG. 11 shows a side view of the plate of FIG. 9;

[0029] FIG. 12 shows a view of the plate of FIG. 9 in position on the dorsal side of the carpal bones of a right human hand;

[0030] FIG. 13 shows the plate of FIG. 9 from the top with four locking screws;

[0031] FIG. 14 shows a side view of the plate of FIG. 9 in position on the dorsal side of the carpal bones of a right human hand from the lateral side;

[0032] FIG. 15 shows a top side view of the plate of FIG. 9;

[0033] FIG. 16 shows a top view of third embodiment of the fusion plate of the present invention;

[0034] FIG. 0.17 shows an end view of the plate of FIG. 16;

[0035] FIG. 18 shows a side edge view of the plate of FIG. 16;

[0036] FIG. 19 shows a top view of the plate of FIG. 16 in position on the dorsal side of the carpal bones of a right human hand;

[0037] FIG. 20 shows a second end view of the plate of FIG. 16;

[0038] FIG. 21 shows a top side view of the plate of FIG. 16;

[0039] FIG. 0.22 shows a top side view of the plate of FIG. 16 including center lag screws in position;

[0040] FIG. 23 shows the plate and screw assembly of FIG. 16 in the dorsal position on the carpal bones of a right human hand and taken from the lateral side view;

[0041] FIG. 24 shows a top view of a fourth embodiment of a plate in accordance with the present invention;

[0042] FIG. 25 shows a side view of the plate of FIG. 24;

[0043] FIG. 26 shows the bottom view of the plate of FIG. 24;

[0044] FIG. 27 shows a first end view of the plate of FIG. 24;

[0045] FIG. 28 shows a cross-section of the plate of FIG. 24 taken along the line A-A in FIG. 16;

[0046] FIG. 29 shows a bottom side view of the plate of FIG. 24;

[0047] FIG. 30 shows a top view of the plate of FIG. 24 in position on the dorsal side of the carpal bones of a right human hand;

[0048] FIG. 31 shows a top view of the plate of FIG. 24 with the center lag screws in position;

[0049] FIG. 32 shows the plate of FIG. 24 in position on the dorsal side of the carpal bones of a right human hand and viewed from the lateral side;

[0050] FIG. 33 illustrates four different surgical methods for using a template to mark the location of the fusion plate and to prepare the bone and to implant the fusion plate in a human wrist in accordance with the invention;

[0051] FIG. 34 shows a top side view of the clamp of the present invention;

[0052] FIG. 35 shows an end on view of the clamp of the FIG. 34;

[0053] FIG. 36 shows a top view of the clamp of FIG. 34 in use in the reduction of a lunate bone in accordance with an aspect of the invention;

[0054] FIG. 37 shows a front edge view of a reaming guide and reamer for use in the method of the present invention;

[0055] FIG. 38 is a back view of the reaming guide and reamer of FIG. 37;

[0056] FIG. 39 is a view of the reaming guide and reamer of FIG. 37 in place on the carpals for use in a method of the present invention;

[0057] FIG. 40 is a top view of the assembly of FIG. 39;

[0058] FIG. 41 shows the placement of the plate following the reaming step;

[0059] FIG. 42 shows the use of a drill guide in the edge holes of the plate of the present invention;

[0060] FIG. 43 shows a lateral side view of the plate and screws in place on a wrist;

[0061] FIG. 44 is a dorsal view of the assembly of FIG. 43;

[0062] FIG. 45 is a top front view of the plate with three screws in position in the screw holes and a front compression hole empty to illustrate a locking screw feature;

[0063] FIG. 46 is a side view of the plate in cross section through one of the compression holes; and

[0064] FIG. 47 is a bottom view of the plate of FIG. 46.

DETAILED DESCRIPTION OF THE INVENTION

[0065] The present invention relates to an orthopedic implant 10, and more specifically, a plate that is crescent or arcuate shaped in outline with a convex side 12 and a concave side 14 each extending between a first radiused end 16 and a second radiused end 18 and has generally coextensive (meaning that there is a relatively constant thickness 22 therebetween and which may include a curve or topography that is planar or curved in one or more dimensions) top 24 and bottom 26 surfaces (relative to the bone) where the thickness is sufficiently substantial to support the forces that can be applied to a human hand during use and in healing so as to support the bones during fusion. The plate includes a plurality of fixation holes 30, such as first 32 and second 34 tapered threaded or otherwise locking screw holes in a first end of the arc and a second end of the arc that receives locking screws 38. The FIGS. illustrate three version of the plate, 10, 10′ and 10″ in which the reference numerals are differentiated also by the use of o′, and o″ for the variations in the compression hole well 44, 44′ and 44″.

[0066] The implant of the present invention is a crescent or kidney shape (i.e. a plate having an arcuate foot-print and a uniform through thickness through-out at least half of the surface area of its body and co-planar top and bottom surfaces perforated by one or more through openings which are preferably threaded so as to accept locking screws) of appropriate length (i.e. 2-3 cm), width (i.e. 5-20 mm) and thickness (i.e. 1-3 mm). In addition, the plate includes a recessed screw opening 40 that receives and supports one or more screws 42 (typically self-tapping, locking or non-locking threaded cancellous screws of from 10 to 40 mm in length), such as a lag screw, at an oblique angle relative to the plane of the top surface. This screw can be used for the compression or reduction of a bone or bone fragment, often preferably the lunate in wrist fusion procedures.

[0067] In various embodiments, the reduction recess 44 (or recesses) is located at the convex side of the crescent profile. In the first embodiment, which includes a single reduction recess, the recess including a well comprising a side wall 46 that extends downward from the top surface of the plate (i.e. from 2 to 6 mm) and a bottom wall 48 which surrounds the through hole 40 for the lag screw. The bottom wall 48 supports the back side 50 of the reduction or lag screw head in use and helps to define the angle provided by the screw relative to the top surface of the plate which supports or is supported by the other carpal bones (i.e. the capitate, the hamate, and the triquetrum) while the reduction screw fastens the lunate relative to the remainder of the construct. The edge of the recess which contains the hole 40 forms a rim that resides in a recess countersunk into the bone to help to confine the bone into which it is set. In this embodiment, the first and second ends of the arc-shaped plate are held in position on the capitate on one side and the triquetrum on the other. In various embodiments shown, the entry position of the lag screw is defined according to the placement of the reduction recess on the arc at the convex side of the plate so that the proximal end of the screw can be nearer the end of the plates at the capitate, or the triquetrum or in the center at the hamate.

[0068] In a variation of this embodiment shown in FIGS. 9-14, the plate 110 has two reduction recesses 144 with openings 140 and bottom screw walls 148 that define the retaining areas 248 surrounding the bottom of the screw heads for two screws 250. Here, the side walls of the reduction recesses form conjoined circular rims that form a teeth shape to provide better leverage in the underlying bone. Also, this version is shown with threaded locking screw holes for the lag screws 150. The distal ends of these screws converge so as to provide increased resistance to pull-out. The plate is also illustrated including a pair of laser etched lines 150 that are aligned with the reduction recesses and can be used to help orient the plate.

[0069] The plate has a length which is between 0.5 and 1.5 inches, a width of from 0.2 and 0.75+/−0.01 inches, a thickness of 0.04 to 0.3+/−0.05 inches and the compression screw wells have a depth of from 0.1 to 0.25+/−0.05 inches.

[0070] In an alternative version of this plate 210, the reduction recesses 244 can be located on each side of the arc with recesses 244 defined in opposing planes, here for example 150°+/−20° apart, so as to capture the hamate as well as the lunate.

[0071] In a second embodiment of the outline of the plate, the plate 310 has a tri-corner extension so that a third arm 3i 5 is available for one or more of the reduction recesses 344. More particularly, the extension has a lag screw 350 that extends away from the center of the plate in a direction below the top (i.e., away from the bone) surface of the plate at an angle of from 75° to 60°+/−10° relative to a plane defined at the top surface of the plate, and the reduction recess also includes a second opening defined at a different angle relative to the plate i.e. from 15° to 45°+/−10°, such that the angle between the two lags screws in position is from 75° to 120°. Preferably, these screws are fixed angle locking screws, as are the end screws.

[0072] FIG. 33 illustrates four methods of wrist fusion that use the system of the present invention. In FIG. 33(a), the template is secured using olive wires, while the template is secured with k-wires in FIG. 33(b), and in FIG. 33(c) a starter tip reamer is used, while a cannulated reamer is used in FIG. 33(d).

[0073] In the first procedure as illustrated the carpals are prepared for the fusion with a dorsal exposure of the carpal area. The scaphoid bone is excised and a special clamp having offset arms is used to reduce the lunate by grasping the outer carpals, the triquetrium and the capitate and rotating the offset jaws of the clamp about a medial axis of the clamp so as to move the capitate palmarly which in turn causes the lunate to rotate dorsally. Once the carpals are re-positioned, the fixation procedure can begin in one of four illustrated manners. In the first one, a template 400 is positioned spanning the triquetral, and capitate with the laser guide lines directed at the lunate. Then, the template is fixed to the triquetral with an olive wire and the capitate is reduced and fixed using an olive wire. A reamer 404 is used to countersink through the template for the compression screw wells. The olive wires and template are removed, and the plate is positioned ensuring that the laser marks are directed at the lunate. The plate is fixed using a screw to the triquetral and then to the capitate, and then the lunate is fixed (and reduced) using compression screws through the compression screw holes such that the final reduction of the lunate can be accomplished using the plate screw system. In a second procedure, k-wires 405 are used rather than the olive wires, and the procedure is similar, except the k-wires can be used to hold the position of the reduced bones, and the template 400 is slide off the k-wires and the plate is slide onto the k-wires. In a third procedure, a template 400′ is placed on the carpals with laser marks directed at the lunate and a reamer 404′ having a trocar tip is used to create starter holes at the compression screw wells which are then reamed to full depth. These countersunk holes are used to position the plate which is secured as previously described. In a fourth version of the procedure, the template 400′ is placed using the laser marks, and k-wires are driven through k-wire holes in the template and a cannulated reamer 404″ is used over the k-wires 405 to drill holes for the end screws and at the compression screw holes. The template is removed and the plate is placed and secured.

[0074] The present involves a unique clamp 500 that has a locking scissoring pair of jaws 502 joined at a pivot point 501 and having pincer ends which are offset from a plane defined by the handles of the clamp. The clamp also includes typical handles 504 having finger holes and a locking spacer 508 with a threaded cross member 509 and locking nut 510 or a ratchet and pawl type locking means. One pincer end includes a single tine 512 which has a pivot tip normal to the length of its arm which fixes the triquetral, and the other pincer end has an L-bracket 514 with a tine 516 that supports the capitate dorsally. After the surgeon grabs these carpals with the clamp, he or she can twist the clamp to cause the capitate to move palmarly which in turn forces the lunate to rotate and move upward so as to help reduction into a preferred position for fusion.

[0075] FIGS. 37, 38, and 39 illustrate a reamer guide 540 with a plate template 542 and handle 555 and with a reamer 544 engaged in one of the compression/reduction screw holes of the guide. FIG. 37 shows the reamer-template assembly from the front view overlaid with the plate 548 to illustrate how the reamer and template are shaped to match the plate shape. FIG. 38 shows the assembly of FIG. 37 from the back view, and FIG. 39 shows the assembly on a wrist from the side with k-wires 546. Following the reaming step, the reaming guide is removed by sliding it off the k-wires and a plate 548 is positioned over the k-wires 546 as is shown in FIG. 41. FIG. 42 shows a plate 548 in position with the reduction holes positioned into the counterbores which have been reamed out, and a drill guide 550 in position for the reduction screws.

[0076] FIGS. 43 and 44 illustrate a side and top view of the plate 548 with screw assembly after the screws 552 have been implanted through the plate, and for clarity, FIG. 45 shows the plate 548 in a plate assembly 558 (minus one reduction screw 556 but with both of the end screws 559). This view illustrates a variable locking mechanism 560 which includes interruptions 561 in the threads 563 of the screw holes 564 which allow a threaded screw head 565 to bear against the threads 562 and wedge into a variable locking relationship. FIG. 46 shows a cross-section of the plate taken through a reduction hole in order to illustrate the configuration of the screw holes 564. FIG. 47 is a view from the bottom side of the plate.