ELEVATOR
20170043978 ยท 2017-02-16
Assignee
Inventors
Cpc classification
B66B5/16
PERFORMING OPERATIONS; TRANSPORTING
B66B1/3492
PERFORMING OPERATIONS; TRANSPORTING
B66B1/34
PERFORMING OPERATIONS; TRANSPORTING
B66B5/044
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention relates to an elevator comprising an elongated hoistway having a longitudinal direction; an elevator car arranged to travel in said hoistway along a path extending in said longitudinal direction; and a car speed monitoring arrangement comprising an elongated flexible member tensioned to extend in said hoistway in said longitudinal direction; a first roller, mounted rotatably on the car and tensioned against a lateral side of the elongated flexible member to roll along the surface thereof when the car moves relative to the elongated flexible member; a second roller, mounted rotatably on the car and tensioned against a lateral side of the elongated flexible member to roll along the surface thereof when the car moves relative to the elongated flexible member; the speed monitoring arrangement being configured to detect rotation speed of the first roller and the rotation speed of the second roller; and to trigger one or more predefined actions when one or both of these rotation speeds exceed a limit speed; and to compare these speeds with each other; and to trigger one or more predefined actions when these rotation speeds deviate from each other; wherein said one or more predefined actions include at least actions for stopping movement of the elevator car.
Claims
1. An elevator comprising an elongated hoistway having a longitudinal direction; an elevator car arranged to travel in said hoistway along a path extending in said longitudinal direction; and a car speed monitoring arrangement comprising an elongated flexible member tensioned to extend in said hoistway in said longitudinal direction; a first roller, mounted rotatably on the car and tensioned against a lateral side of the elongated flexible member to roll along the surface thereof when the car moves relative to the elongated flexible member; a second roller, mounted rotatably on the car and tensioned against a lateral side of the elongated flexible member to roll along the surface thereof when the car moves relative to the elongated flexible member; the speed monitoring arrangement being configured to detect rotation speed of the first roller and the rotation speed of the second roller; and to trigger one or more predefined actions when one or both of these rotation speeds exceeds a limit speed; and to compare these speeds with each other; and to trigger one or more predefined actions when these rotation speeds deviate from each other; wherein said one or more predefined actions include at least actions for stopping movement of the elevator car.
2. An elevator according to claim 1, wherein the elongated flexible member comprises a coating made of polymer material, the coating forming the outer surface of the elongated flexible member, and each said roller is tensioned against a lateral side of the elongated flexible member formed by the coating to roll along the surface thereof.
3. An elevator according to claim 2, wherein the elongated member comprises one or more tension members embedded in the coating.
4. An elevator according to claim 3, wherein said one or more tension members are made of composite material comprising reinforcing fibers embedded in polymer matrix, said reinforcing fibers preferably being carbon fibers.
5. An elevator according to claim 1, wherein the elongated flexible member is toothed or ribbed comprising one or more lateral sides provided with a tooth-pattern or a rib-pattern, said one or more lateral sides including the lateral side against which the first roller and/or the second roller are tensioned, the roller in question comprising a tooth-pattern or a rib-pattern forming a counterpart for the pattern of the lateral side.
6. An elevator according to claim 1, wherein the elongated member is belt-shaped having two wide lateral sides, and said lateral side against which the first roller is tensioned is a wide side of the elongated member, and said lateral side against which the second roller is tensioned is a wide side of the elongated member.
7. An elevator according to claim 1, wherein the flexible member is mounted such that it remains stationary when the car is moved in the hoistway.
8. An elevator according to claim 1, wherein the speed monitoring arrangement comprises one or more rotation speed detectors for detecting rotation speeds of the first roller and the second roller, each said detector preferably being electrical, most preferably in the form of an encoder.
9. An elevator according to claim 1, wherein said one or more rotation speed detectors for detecting rotation speeds of the first roller and the second roller comprise a first detector for detecting rotation speed of the first roller and a second detector for detecting rotation speeds of the second roller, each said detector preferably being in the form of encoder.
10. An elevator according to claim 1, wherein the first and second roller are tensioned against the same lateral side of the elongated flexible member.
11. An elevator according to claim 1, wherein the elevator comprises one or more guide rail line mounted in the hoistway for guiding movement of the elevator car, and one or more car brakes mounted on the car and actuatable to engage a guide rail line for braking movement of the car, and said actions for stopping movement of the elevator car include actuation of said one or more car brakes.
12. An elevator according to claim 1, wherein the speed monitoring arrangement comprises an auxiliary roller mounted rotatably on the car and tensioned against a lateral side of the elongated flexible member to roll along the surface thereof when the car moves relative to the elongated flexible member, said lateral side being opposite the lateral side against which the first and second roller are tensioned.
13. An elevator according to claim 12, wherein the auxiliary roller is positioned between the first and second roller as viewed along the length of the flexible member.
14. An elevator according to claim 12, wherein the auxiliary roller is tensioned against the elongated flexible member such that the elongated flexible member bends to extend slightly into the gap existing in vertical direction between the rollers.
15. An elevator according to claim 1, wherein the elevator comprises one or more guide rail lines mounted in the hoistway for guiding movement of the elevator car, and one or more car brakes mounted on the car and actuatable, preferably with an electrical control signal, to engage a guide rail line for braking movement of the car.
16. An elevator according to claim 1, wherein the car speed monitoring arrangement, in particular the monitoring unit thereof is connected with the car brake via an electrical connection for sending an electrical control signal to the car brake for actuating the car brake.
17. An elevator according to claim 1, wherein the car speed monitoring arrangement, in particular the monitoring unit thereof comprises processing means, such as one or more microprocessors configured to compare speeds of the first and second roller with each other, and the speed of the first and/or the second roller with a limit speed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] In the following, the present invention will be described in more detail by way of example and with reference to the attached drawings, in which
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053] The foregoing aspects, features and advantages of the invention will be apparent from the drawings and the detailed description related thereto.
DETAILED DESCRIPTION
[0054]
[0055]
[0056] The elongated flexible member 2 is preferably belt-shaped whereby it is larger in its width direction w than in its thickness direction t wherein said thickness direction and width direction and length direction of the elongated flexible member 2 are orthogonal to each other. Preferably, then said lateral side S1 against which the first roller 3 and the second roller are tensioned is the side facing in thickness direction t of the elongated member 2 Thereby the lateral side S1 is wide and simple to be engaged by the roller 3,4 with large contact area.
[0057] The elongated flexible member 2 preferably has a coating 8 made of polymer material, and each said roller 3,4 is tensioned against a lateral side S1 of the elongated flexible member 2 formed by the coating 8 to roll along the surface of the lateral side S1 formed by the coating 8. The coating facilitates reduction of slip, which is important both for accuracy and reliability of detection of each individual roller 3,4 but also for comparison of the detection of the two rollers 3 and 4. With increased friction, it is facilitated that each roller 3,4 is forced to rotate without slip by the flexible elongated member 2 when relative movement is caused between the car 1 and the flexible elongated member 2.
[0058] As mentioned, said one or more predefined actions include actions for stopping movement of the elevator car 1. Said stopping is preferably carried out by car brakes 9. Thus, if the problematic situation was caused by loss of suspension, e.g. due to ropes being cut, this will not have any effect on reliability of the triggered actions for bringing the car 1 into a swift stop. This is preferably implemented such that the elevator comprises one or more guide rail lines G mounted in the hoistway for guiding movement of the elevator car 1), as well as one or more car brakes 9 mounted on the car (1) and actuatable to engage a guide rail line G for braking movement of the car 1, and actions for stopping movement of the elevator car 1 include actuation of said one or more car brakes 9. Additionally, or even alternatively, said stopping is carried out by machine brakes b. This is preferably implemented such that the elevator comprises one or more (machine) brakes b actuatable to engage a rope wheel 40 or a component fixed thereto for braking rotation of the rope wheel 40, around which rope wheel ropes R connected with the car 1 pass, and said actions for stopping movement of the elevator car include actuation of said one or more brakes b (in which actuation the brakes move to braking state).
[0059] For carrying out the tasks of triggering the one or more predefined actions, as well as the task of comparison, the car speed monitoring arrangement 70 comprises a monitoring unit 13 mounted on the car 1. The monitoring unit 13 preferably comprises processing means such as microprocessor(s) for carrying out the aforementioned tasks. The processing means, such as one or more microprocessors, are configured to compare speeds of the first and second roller 3,4 and the speed of the first and/or the second roller with a limit speed. Furthermore, the monitoring unit 13 is preferably provided for sending a control signal to trigger said one or more predefined actions, such as a control signal to the car brake 9 for actuating the car brake.
[0060] The monitoring unit 13 can furthermore carry out further tasks not mentioned here. The processing means, such as one or more microprocessors, can be configured to convert data obtained by rotation speed detection into speed data (such as speed data indicating circumferential speed values of the rollers 3,4) usable for comparison of the speeds of the first and second roller for determining said deviation and/or for comparison of the speed of the first roller and/or second roller with a limit speed. For example, should there be need for decoding the signals received by the monitoring unit 13 from the detectors 5,6 such as the encoder signals, this can be carried out by the processing means of the monitoring unit 13 as well. The monitoring unit 13 can be in the form of a computer, for instance.
[0061] So as to enable actuation of brakes the car speed monitoring arrangement 70 is connected with the one or more car brakes 9 and/or one or more machine brakes b. In the preferred embodiment illustrated, the car speed monitoring arrangement 70, in particular the monitoring unit 13 thereof, is connected with the car brake 9 via a connection 8 for sending a control signal to the car brake 9 for actuating the car brake 9. The connection 18 is illustrated in
[0062] The speed monitoring arrangement furthermore comprises one or more rotation speed detectors 5,6 for detecting rotation speeds of the first roller 3 and the second roller 4. In the preferred embodiment illustrated in
[0063] The first and second roller 3,4 are tensioned against the same lateral side S1 of the elongated flexible member 2. The advantage is that they can be used to detect speed of the same side, whereby likelihood of inaccuracies is reduced, but also that only one side of the elongated flexible member needs to be contoured to facilitate reducing slipping. Said lateral side S1 is a wide side of the elongated member 2, i.e. the side facing in thickness direction t of the elongated member 2. Thus, large contact area can be formed between each roller 3,4 and the elongated flexible member 2. The mounting is implemented such that the arrangement 70 comprises a mounting frame 7 for mounting the first and second roller 3,4 on the car 1, on which mounting frame 7 the first and second roller are rotatably supported.
[0064] As mentioned, each said first 3 and second roller 4 is arranged to be forced by the flexible elongated member 2 to rotate when relative movement is caused between the car 1 and the flexible elongated member 2. So as to produce reaction force for the tensioning, the speed monitoring arrangement 70 comprises an auxiliary roller 10 mounted rotatably on the car 1 and tensioned against a lateral side of the elongated flexible member 2 to roll along the surface thereof when the car 1 moves relative to the elongated flexible member 2, said lateral side being opposite the lateral side S1 against which the first and second roller 3,4 are tensioned. Although preferable, presence of the auxiliary roller is not absolutely necessary, because tension of the elongated flexible member 2 could in some solutions be regarded to produce sufficient reaction force. In the presented embodiment, the auxiliary roller 10 is positioned between the first and second roller 3,4 as viewed along the length of the flexible member 2. Thereby the contact points where the first and second roller 3,4 contact the elongated flexible member 2 are in vertical direction on opposite sides of the contact point where the auxiliary roller contacts the elongated flexible member 2. Thus, a layout is formed where the auxiliary roller 10 tensioned against the elongated flexible member 2) bends it to extend slightly into the gap existing in vertical direction between the rollers 3,4 whereby the contact angle between the elongated flexible member 2 and each roller 3,4 is increased. When the elongated flexible member 2 is made elastically bendable and sufficiently rigid, the mere straightening tendency thereof produces a normal force between the rollers 3,4 and the elongated flexible member 2 enough to facilitate considerably non-slipping traction. Such an elastic bendability can be provided with the elongated flexible member 2 by providing it with one or more tension members 14 described elsewhere in the application, in particular with one or more tension members 14 made of composite material comprising reinforcing fibers f embedded in polymer matrix m, said reinforcing fibers preferably being carbon fibers. It is of course, possible that the rigidity of this kind can be obtained by other kind of construction of the elongated flexible member 2.
[0065] The tensioning of the rollers 3,4,10 is preferably implemented by springs 11, which may be in any known form of springs suitable for producing a spring force F, such as helical springs or pneumatic springs. As illustrated in
[0066]
[0067] The elongated flexible member 2 further comprises one or more tension members 14 embedded in the coating 8 which one or more tension members 14 extend parallel to the longitudinal direction I of the elongated flexible member 2 unbroken throughout the length of the elongated flexible member 2. In case there are plurality of the tension members 14, they are adjacent each other in width direction w of the elongated flexible member 2 as illustrated. In the present case, there are two of said tension members 14 embedded in said coating 8, but the elongated flexible member 2 could alternatively have any other number of tension members 14, such as only one tension member 14 wide in width direction of the elongated flexible member 2 or more than two, such as 3-8, or even more.
[0068] The coating 8 is preferably elastic. Then said polymer material is elastomer. With the coating 8, the elongated flexible member 2 is provided with a surface via which the elongated flexible member 2 can effectively engage (frictionally or via positive connection) with the rollers 3,4 for forcing them to roll along the elongated flexible member instead of sliding, when relative movement occurs. Also, hereby the friction properties of the elongated flexible member 2 of the elongated flexible member 2 are adjustable to perform well in the intended use, for instance in terms of traction. Furthermore, the tension members 14 embedded therein are thus provided with protection. Elastic material, and particularly polyurethane provides the elongated flexible member 2 good frictional properties and wear resistance. Polyurethane is in general well suitable for elevator use, but also materials such as rubber or equivalent elastic materials are suitable for the material of the coating. Said one or more tension members 14 is/are preferably, but not necessarily, made of composite material comprising reinforcing fibers f embedded in polymer matrix m, said reinforcing fibers preferably being carbon fibers. With this kind of structure, the elongated flexible member 2 is elastically bendable and rigid against bending. Preferred structure of the tension members 14 is further described referring to
[0069] As mentioned, the elongated flexible member 2 is belt-shaped, whereby it is larger in its width direction w than in its thickness direction t. The elongated flexible member 2 being belt-shaped the elongated flexible member 2 section S has opposite wide lateral sides S1,S2, i.e. sides facing in thickness direction t of the elongated member 2, wide sides which can be engaged to by the rollers 3,4,10 with large contact area. The width/thickness ratio of the elongated flexible member 2 is preferably at least 2 more preferably at least 4, or even more. In this way a large cross-sectional area for the elongated flexible member 2 is achieved,
[0070] Also, it is preferable that the tension members 14 are wide. Accordingly, each of said one or more tension members 14 is preferably larger in its width direction w than in its thickness direction t of the elongated flexible member 2. Particularly, the width/thickness ratio of each of said one or more tension members is preferably more than 2. Thereby, the cross section of the elongated flexible member 2 is effectively utilized.
[0071] The elongated flexible member 2 can have a smooth opposite wide sides S1,S2 as illustrated in
[0072]
[0073]
[0074] As mentioned, the reinforcing fibers f are preferably distributed in the aforementioned tension member 14 substantially evenly. The fibers f are then arranged so that the tension member 14 would be as homogeneous as possible in the transverse direction thereof. An advantage of the structure presented is that the matrix m surrounding the reinforcing fibers f keeps the interpositioning of the reinforcing fibers f substantially unchanged. It equalizes with its slight elasticity the distribution of force exerted on the fibers, reduces fiber-fiber contacts and internal wear of the elongated flexible member 2, thus improving the service life of the flexible member 2. Owing to the even distribution, the fiber density in the cross-section of the tension member 14 is substantially constant. The composite matrix m, into which the individual fibers f are distributed, is most preferably made of epoxy, which has good adhesiveness to the reinforcement fibers f and which is known to behave advantageously with reinforcing fibers such as carbon fiber particularly. Alternatively, e.g. polyester or vinyl ester can be used, but any other suitable alternative materials can be used.
[0075] The matrix m has been applied on the fibers f such that a chemical bond exists between each individual reinforcing fiber f and the matrix m. Thereby a uniform structure is achieved. To improve the chemical adhesion of the reinforcing fiber to the matrix m, in particular to strengthen the chemical bond between the reinforcing fiber f and the matrix m, each fiber can have a thin coating, e.g. a primer (not presented) on the actual fiber structure between the reinforcing fiber structure and the polymer matrix m. However, this kind of thin coating is not necessary. The properties of the polymer matrix m can also be optimized as it is common in polymer technology. For example, the matrix m can comprise a base polymer material (e.g. epoxy) as well as additives, which fine-tune the properties of the base polymer such that the properties of the matrix are optimized. The polymer matrix m is preferably of a hard non-elastomer, such as said epoxy, as in this case the rigidity against bending is increased and tendency of the member 2 to straighten is increased which is advantageous for increasing the normal force between the rollers 3,4 and the member 2 produced by auxiliary roller 10, but also for decreasing need for tensioning of the member 2. However, the polymer matrix need not be non-elastomer necessarily, e.g. if the downsides of this kind of material are deemed acceptable or irrelevant for the intended use. In that case, the polymer matrix m can be made of elastomer material such as polyurethane or rubber for instance.
[0076] The reinforcing fibers f being in the polymer matrix means here that the individual reinforcing fibers f are bound to each other with a polymer matrix m, e.g. in the manufacturing phase by immersing them together in the fluid material of the polymer matrix which is thereafter solidified. The reinforcing fibers f together with the matrix m form a uniform tension member 14, inside which no substantial abrasive relative movement occurs when the elongated flexible member is bent. The individual reinforcing fibers f of the tension member 14 are mainly surrounded with polymer matrix m, but random fiber-fiber contacts can occur because controlling the position of the fibers in relation to each other in their simultaneous impregnation with polymer is difficult, and on the other hand, perfect elimination of random fiber-fiber contacts is not necessary from the viewpoint of the functioning of the solution. If, however, it is desired to reduce their random occurrence, the individual reinforcing fibers f can be pre-coated with material of the matrix m such that a coating of polymer material of said matrix is around each of them already before they are brought and bound together with the matrix material, e.g. before they are immersed in the fluid matrix material.
[0077] As above mentioned, the matrix m of the tension member 14 is most preferably hard in its material properties. A hard matrix m gives efficiently to support for the reinforcing fibers f, especially when the elongated flexible member bends. The most preferred materials for the matrix are epoxy resin, polyester, phenolic plastic or vinyl ester. The polymer matrix m is preferably so hard that its module of elasticity (E) is over 2 GPa, most preferably over 2.5 GPa. In this case the module of elasticity E is preferably in the range 2.5-10 GPa, most preferably in the range 2.5-4.5 GPa. There are commercially available various material alternatives for the matrix m which can provide these material properties. Preferably over 50% proportion of the surface area of the cross-section of the tension member 14 is of the aforementioned reinforcing fiber, preferably such that 50%-80% proportion is of the aforementioned reinforcing fiber, more preferably such that 55%-70% proportion is of the aforementioned reinforcing fiber, and substantially all the remaining surface area is of polymer matrix m. Most preferably, this is carried out such that approx. 60% of the surface area is of reinforcing fiber and approx. 40% is of matrix material (preferably epoxy material). In this way a good longitudinal stiffness for the tension member 14 is achieved. As mentioned carbon fiber is the most preferred fiber to be used as said reinforcing fiber due to its excellent properties in hoisting appliances, particularly in elevators. However, this is not necessary as alternative fibers could be used, such as glass fiber, which has been found to be suitable as well. The member 2 is preferably completely non-metallic, i.e. made not to comprise any metal.
[0078] The flexible member 2 is furthermore such that the aforementioned tension member 14 or a plurality of tension members 6, comprised in the flexible member 2, together cover majority, preferably 70% or over, more preferably 75% or over, most preferably 80% or over, most preferably 85% or over, of the width of the cross-section of the flexible member 2 for essentially the whole length of the flexible member 2. Thus the rigidity of the flexible member 2 with respect to its total lateral dimensions is good, and the flexible member 2 does not need to be formed very large.
[0079]
[0080] In the preferred embodiments, the advantageous structure for the the elongated flexible member 2 has been disclosed. However, the invention can be utilized with also other kind of the elongated flexible members such as belt-shaped the elongated flexible members having different materials, e.g. with a belt having tension members in the form of cords made of aramid or steel wires twisted together. Also, the outer shape of the elongated flexible member 2 could be contoured otherwise than disclosed. In the illustrated embodiments, the tension members 14 are substantially rectangular and larger in width direction than thickness direction. However, this is not necessary as alternative shapes could be used.
[0081] In the preferred embodiment, the first and second roller (3,4) are tensioned against the same lateral side (S1) of the elongated flexible member (2). This is however not necessary, as they could be alternatively be tensioned against opposite lateral sides of the elongated flexible member. Then, the arrangement could be for example as illustrated in Figure but the auxiliary roller 10 would be replaced by the second roller 4.
[0082] In the preferred embodiment, any required processing can be carried out by processing means such as microprocessor(s) comprised in the monitoring unit 13. Preferably the speeds mentioned are either rpm-values of the rollers or circumferential speed values of the rollers. Most preferably the speeds are however circumferential speeds of the rollers, because circumferential speed of the roller at the same time expresses the relative speed of the car and the elongated flexible member 2, which can be simply used for comparison with upper limit value(s) determined for the speed of the car 1. The limit value(s) can thus be set in accordance with upper limit speed of the car 1 without complex transformations.
[0083] Said drive means M,40,100 of the elevator preferably comprises one or more rope wheels 40,41 comprise a drive wheel 40 engaging said roping R and the elevator comprises a motor M for rotating the drive wheel 40. The elevator further comprises an elevator control unit 100 for automatically controlling rotation of the motor M, whereby the movement of the car 1 is also made automatically controllable. Said one or more rope wheels 40,41 are in the embodiment of
[0084] As mentioned, the elongated flexible member 2 is mounted such that it remains stationary when the car 1 is moved in the hoistway. Thus, it does not form part of the suspension roping of the elevator, suspending the movable elevator units such as car or counterweight. Thus, the elongated flexible member 2 is a component serving primarily, and preferably only, the function of speed monitoring. It is particularly preferable the elevator has only components of said car speed monitoring arrangement arranged to travel along the elongated flexible member 2 whereby the elevator does not have any other component arranged to travel along the surface of the elongated flexible member 2. This would be likely to cause smudge, wear or some other disturbance with the effect of deteriorating the traction between the elongated flexible member 2 and the rollers 3,4 thereby causing eventually slip or contact failures.
[0085] It is preferable, that the elastic bendability of made considerable. It is preferable even, that the elongated flexible member 2 is a rod having a straight form when in rest state and elastically bendable away from the straight form. Thus, it self-reverses back to a straight form from bent form in rest state after all bending directed to it ceases. Thus, the advantages of said elastic bendability are most considerable. As a result a 1.0 meter length of the member 2 straightens back when released after a bending from straight form to a curved form, in which bending the member 2 is bent along its complete length to a curved form with a constant radius within the range of 0.3-0.5 meter. Thereby the feature can be tested for example by bending in this way.
[0086] In addition for the use related to detecting overspeed and subsequent stopping, the speed detection data obtained by the rollers, as well as the car brake, can be used to serve other functions of the elevator, such as for detecting and stopping unintended car movement or for so called antirebound function.
[0087] It is to be understood that the above description and the accompanying Figures are only intended to teach the best way known to the inventors to make and use the invention. It will be apparent to a person skilled in the art that the inventive concept can be implemented in various ways. The above-described embodiments of the invention may thus be modified or varied, without departing from the invention, as appreciated by those skilled in the art in light of the above teachings. It is therefore to be understood that the invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.