INTERFACE FOR AN AUTOMATIC HYGIENIC SHEET PAPER DISPENSER
20170042390 · 2017-02-16
Inventors
- Johan Rubenson (Göteborg, SE)
- Håkan TIMDAHL (Partille, SE)
- Björn Henriksson (Göteborg, SE)
- Robert KLING (Skene, SE)
Cpc classification
A47K10/44
HUMAN NECESSITIES
International classification
Abstract
The disclosure concerns an interface for communicating with and for controlling the operation of an automatic hygienic sheet material dispenser. The interface includes a user sensor to detect the presence of a user within a sensing zone, at least one indicator for indicating the setting of an operational parameter, a main microcontroller, at least one additional sensor for adjusting a dispenser operational parameter or activating a dispenser function, and a protective cover including a graphical symbol or text. The at least one additional sensor, the at least one indicator, and the main microcontroller are located on a main printed circuit board located behind the protective cover and arranged such that the at least one graphical symbol or text overlaps with the at least one additional sensor or the at least one indicator. The main microcontroller is arranged to selectively operate the dispenser in a user setting or a maintenance setting.
Claims
1. An interface for communicating with and for controlling the operation of an automatic hygienic sheet material dispenser, the interface comprising: a user sensor arranged to have a sensing zone and to detect the presence of a user within the sensing zone; at least one indicator for indicating the setting or status of an operational parameter of the dispenser; a main microcontroller; at least one additional sensor for adjusting at least one dispenser operational parameter or for activating at least one dispenser function; and a protective cover comprising at least one graphical symbol or text, wherein the at least one additional sensor, the at least one indicator and the main microcontroller are located on a main printed circuit board, the main printed circuit board being located behind the protective cover and arranged relative the at least one graphical symbol or text such that the at least one graphical symbol or text overlaps with the at least one additional sensor or the at least one indicator, and wherein the main microcontroller is arranged to selectively operate the dispenser in any of at least a user setting and a maintenance setting.
2. The interface according to claim 1, wherein the user sensor is located on the main printed circuit board.
3. The interface according to claim 1, further comprising at least one of the following indicators: an indicator for indicating the operating mode of the dispenser; an indicator for indicating current setting of a sheet length; an indicator for indicating level of supply sheet material; and an indicator for indicating level of battery voltage.
4. The interface according to claim 1, wherein the user sensor and the at least one additional sensor are capacitive proximity sensors or IR-sensors.
5. The interface according to claim 1, wherein an antenna of the user sensor is offset from the main printed circuit board.
6. The interface according to claim 5, wherein the antenna of the user sensor is offset from the main printed circuit board with a distance in the range of 5-100 millimetres in a direction perpendicular to a plane of the main printed circuit board.
7. The interface according to claim 5, wherein the antenna of the user sensor is arranged on a printed circuit board.
8. The interface according to claim 5, wherein the antenna of the user sensor and the main printed circuit board are electrically detachably connected.
9. The interface according to claim 1, wherein said dispenser operational parameter is sheet length and/or operating mode.
10. The interface according to claim 1, wherein the at least one additional sensor is arranged to adjust the setting of sheet length from a first setting to a second setting upon actuating the at least one additional sensor shorter than a predetermined period of time.
11. The interface according to claim 1, wherein the at least one additional sensor is arranged to change the operating mode from a first operating mode to a second operating mode upon actuating the at least one additional sensor longer than a predetermined period of time.
12. The interface according to claim 11, wherein the first operating mode corresponds to a sensor mode, in which sheet feed operation is temporarily activated upon detection of a user by the user sensor, and wherein the second operating mode corresponds to a hanging mode, in which sheet feed operation is activated upon removal of a previously dispensed sheet.
13. The interface according to claim 10, wherein the predetermined period of time is in the range of 1 and 7 seconds.
14. The interface according to claim 1, further comprising a detector for initiating switching from the user setting to the maintenance setting of said interface.
15. The interface according to claim 14, wherein the detector is arranged to automatically detect opening and closing of a hood of the dispenser.
16. The interface according to claim 14, wherein the detector is located on the main printed circuit board.
17. The interface according to claim 14, wherein the detector is a Hall sensor arranged to interact with a magnet located in the hood.
18. The interface according to claim 1, wherein said maintenance setting corresponds to: said user sensor being set in non-operational state; said at least one additional sensor for adjusting at least one dispenser operational parameter or for activating at least one dispenser function being set in operational state, and said at least one indicator being set in operational state.
19. The interface according to claim 1, wherein said user setting corresponds to: said at least one additional sensor for adjusting at least one dispenser operational parameter or for activating at least one dispenser function being set in non-operational state, and said at least one indicator being set in non-operational state.
20. The interface according to claim 1, wherein the main printed circuit board comprises a position sensor which is arranged to interact with a supply level detection arm of the dispenser for determining the current sheet material supply level.
21. The interface according to claim 20, wherein the supply level detection arm comprises a magnet and the position sensor is a Hall sensor, wherein the supply level detection arm is arranged to be able to change the distance to said position sensor depending on the level of the sheet material supply, and wherein the interface is arranged to indicate a low supply level of sheet material when the output signal from the position sensor reaches a predetermined value.
22. The interface according to claim 1, wherein the protective cover is an integrally formed panel of a feeding cassette of the dispenser, or a separate panel that is fastened to the feeding cassette or main printed circuit board.
23. The interface according to claim 1, wherein the supply of sheet material is a continuous roll of paper, a continuous folded paper stack, a roll of paper sheets, or a stack of folded paper sheets.
24. The interface according to claim 1, wherein the at least one additional sensor is a direct feed sensor configured for direct operation of a dispensing motor and feed roller.
25. The interface according to claim 3, wherein the indicator for indicating level of battery voltage is arranged to indicate when the battery voltage is lower than a predetermined level.
26. The interface according to claim 1, wherein the graphical symbol or text is arranged to provide visual guidance related to adjustment of at least one dispenser operational parameter, activation of at least one dispenser function, or setting or status of an operational parameter of said dispenser.
27. The interface according to claim 1, wherein the at least one indicator is constituted by a light source.
28. The interface according to claim 1, wherein the interface comprises a plurality of indicators, all of which are located on the main printed circuit board.
29. The interface according to claim 1, wherein all capacitive sensors of the interface are located on the main printed circuit board.
30. An automatic hygienic sheet material dispenser comprising an interface according to claim 1.
31. The dispenser according to claim 30, further comprising a chassis arranged to be fastened to a support structure, and a hood pivotally connected to the chassis for enabling servicing of the dispenser, wherein the hood in its closed position covers the at least one indicator, the at least one additional sensor, and/or the at least one graphical symbol or text.
32. The dispenser according to claim 30, further comprising a feeding cassette installed in the chassis, and wherein the main printed circuit board is mounted on a front surface of the feeding cassette with the at least one additional sensor and the at least one indicator facing forwards.
33. A method for adjusting at least one dispenser operational parameter or for activating at least one dispenser function of an automatic hygienic sheet material dispenser by an interface, the interface comprising a user sensor arranged to have a sensing zone and to detect the presence of a user within the sensing zone, at least one additional sensor located on a main printed circuit board, at least one indicator for indicating the setting or status of an operational parameter of the dispenser located on the main printed circuit board, and a main microcontroller located on the main printed circuit board, the method comprising: switching operation of the dispenser from a user setting to a maintenance setting; and adjusting at least one dispenser operational parameter or activating at least one dispenser function by touching at least one graphical symbol or text located on a protective cover located in front of the main printed circuit board, such that the at least one additional sensor becomes actuated.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0052] Embodiments of the invention will now be described with reference to the appended drawings, in which:
[0053]
[0054]
[0055]
[0056]
[0057]
DETAILED DESCRIPTION OF PARTICULAR EMBODIMENTS
[0058]
[0059] The dispenser shown in
[0060] Embodiments of the invention integrate certain core components of a dispenser in the form of a single more compact interface.
[0061]
[0062] The user sensor 2 and the first and second additional sensors 3, 12, can be constituted by individual capacitive sensors. According to known sensor technology, such capacitive sensors can be used for indicating the presence of a human, for example a hand of a person which is located in front of the respective sensor 2, 3, 12. In this manner, the user sensor 2 enables the dispenser to be operated a sensor mode, i.e. an operating mode in which a certain amount of sheet material is dispensed out from the dispenser as a result of a presence of a user being detected in the sensing zone of the user sensor 2. The capacitive sensor technology also allows the first and second additional sensors 3, 12 to be actuated in a non-contact manner, i.e. without physical contact to actual physical sensor 3, 12. The user may instead touch graphical symbols or text that is provided in a protective cover positioned in front of main printed circuit board 8 carrying the sensors 3, 12, thereby effectively providing virtual buttons 3, 12.
[0063] The interface 1 cooperates with a motor (not shown) arranged for feeding said sheet material out of the dispenser. After feeding, a user may grab the sheet material and remove it from the dispenser by tearing it from the sheet material supply by means of a tear bar (not shown) located adjacent a sheet material dispensing opening 21 of the feeding cassette 24. Normally, the tear bar is slightly pivotable and can thereby interact with a tear bar sensor, such as a mechanical switch. The activation of the tear bar switch is generating a signal that confirms that a previously dispensed sheet has been removed. The sensors 2, 3, 12 and indicators 4, 5, 6, 13 are all connected to a microcontroller 48, which is configured to control various operating modes of the interface 1.
[0064] The dispenser operates either in a user setting or a maintenance setting. When the dispenser is in the user setting it may be operated in various operating modes. The interface enables a user or service person to select a desired operating mode. A first operating mode is herein also referred to as sensor mode and a second operating mode is herein also referred to as hanging mode.
[0065] When the dispenser 1 is set to operate in the sensor mode, the user sensor 2 is used for detecting the presence of a user and the microcontroller 48 is programmed to react to a signal from said user sensor 2 by activating the motor for a time which is long enough to feed a sheet of a predetermined length.
[0066] As will be explained below, the desired length of the sheet material can be set by actuating the operational parameter control sensor 3. Also, a characteristic of the sensor mode is that the operational parameter control sensor 3 and the direct feed sensor 12 are not active (non-operational) for avoiding unintentional and/or unauthorised adjustment/control of dispenser settings.
[0067] When the dispenser 1 is set to operate in the hanging mode, the dispenser immediately feeds out a length of sheet material, which is intended to hang out from the dispensing opening 21. When a user arrives at the dispenser a sheet is already hanging out and is available for use. The user may thus grab this sheet and tear it against the tear bar. The tearing action will exert a force on the tear bar that may be detected using a tearing sensor. For example, the tear bar may be located in a first position, which corresponds to a natural state, when no force is acting on the tear bar, and a second position when a user is pulling the sheet against the tear bar for tearing of the sheet. A tear sensor, such as a mechanical switch, may then be provided to detect when the tear bar occupies the second position. When the microcontroller 48 receives information from the tear sensor that the tear bar is displaced it is programed to react by feeding a new sheet after a small time period, which new sheet is intended to hang out for being grabbed by the next user. This operating mode is characterised by low power consumption because no scanning is performed by the user sensor 2, and some parts of the dispenser can enter a sleep mode in the time period between consecutive feeding sequences.
[0068] Furthermore, the dispenser may be operated in a maintenance setting. The maintenance setting is intended primarily for a service person in order to control and adjust certain settings of the interface 1. According to an embodiment, the dispenser is automatically set in the maintenance setting upon opening of a dispenser hood (not shown), which forms part of the dispenser. In the maintenance setting the user sensor 2 is inactivated for avoiding undesired feeding of the dispenser merely because the service person stands close to the dispenser. Also, the operational parameter control sensor 3 and the direct feed sensor 12 are both active (operational) in the maintenance setting for enabling the service person to adjust the operational parameters of the dispenser, as well as for feeding a leading trail of a refill sheet roll through the feeding mechanism of the feeding cassette 24. One operational parameter of the dispenser that may be adjusted by the service person is for example the length of the sheet material to be fed out of the dispenser. In order to automatically enter the maintenance setting, the interface 1 may include a suitable detector 50, such as a Hall sensor for detecting when the hood is in an opened state. As soon as the hood is closed, this may be detected by said detector 50, thereby automatically leaving the maintenance setting and entering the user setting either in the sensor mode or the hanging mode. Alternatively, the dispenser may be set in maintenance setting by a manual action, such as by means of a key, button, code, or the like.
[0069] As indicated above, the operational parameter control sensor 3 is arranged for setting a first operational parameter of the dispenser. According to an embodiment, this first operational parameter is constituted by the length of each sheet of material being fed out from the dispenser. The operational parameter control sensor 3 is suitably constituted by a capacitive sensor which is used for setting of said sheet length. According to an embodiment, this is carried out by actuating the operational parameter control sensor 3 for a time period shorter than a predetermined time period. Such actuation of the operational parameter control sensor 3 results in adjustment of the setting of sheet length from a first setting to a second setting. In particular embodiments, a further third and fourth feed length setting by selected by actuating the operational parameter control sensor 3 multiple times. After a certain number of actuations, for example four consecutive actuations, feed length setting returns to its initial condition corresponding to the first setting. The interface 1 can be arranged to provide more than two different sheet lengths, each of which can be selected by actuating the operational parameter control sensor 3 in a stepwise fashion. The first indicator 4 may include four light sources, such as LEDs, arranged to indicate the currently selected sheet length setting.
[0070] The second sensor 3 can according to a particular embodiment have dual functionality in terms of also setting the dispenser either in the sensor mode or the hanging mode. This is realised by actuating the operational parameter control sensor 3 for a time which is longer than the predetermined period of time, for example 5 seconds. This will cause the operating mode to switch between the sensor mode and the hanging mode, and vice versa.
[0071] The first indicator 4 is a sheet length indicator arranged to indicate the setting of the first operational parameter, i.e. the dispensed sheet length. The second indicator 5 is arranged to indicate whether the dispenser is operating in the sensor mode or the hanging mode. For example, normal operation in which the user sensor 2 is active can be indicated by means of a green light from the second indicator 5. Furthermore, the third indicator 6 is arranged to indicate a low supply of sheet material. For example, a condition in which there is a relatively low amount of sheet material left in the dispenser can be indicated by means of a yellow light. In addition, the fourth indicator 13 is arranged to indicate a low battery charge level of the dispenser battery, for example by activating the indicator when the battery charge level falls below a predetermined level.
[0072] The interface 1 includes a main printed circuit board 8 and a protective cover 7. The operational parameter control sensor 3, the direct feed sensor 12, the user sensor 2, all indicators 4, 5, 6, 13 and the microcontroller 48 are all located on the main printed circuit board 8, such that a high degree of integration is realised. The operational parameter control sensor 3 and the direct feed sensor 12 are capacitive sensors, each having a sensor pad located on a front side 17 of the main printed circuit board 8. The user sensor 2 is also a capacitive sensor, but additionally connected to an external antenna, which is offset from the main oriented circuit board 8 in a direction perpendicular to the plane of the circuit board, i.e. direction Z. The protective cover 7 is provided in front of the main printed circuit board. The protective cover 7 can be made of plastic material, such as ABS, and and includes graphical symbols and/or text 3, 4, 5, 6, 12, 13, 15. The main printed circuit board 8 is arranged relative the graphical symbol and/or text 3, 4, 5, 6, 12, 13, 15 such that the at least some of the graphical symbol and/or text overlaps with the sensors 3, 12 and/or indicators 4, 5, 6, 13 located on the main printed circuit board 8. Thereby virtual touch buttons are provided which may be actuated when the user touches the graphical symbols or text on the protective cover. The sensing zone of the operational parameter control sensor 3 and the direct feed sensor 12 may be selected such that a user does not even have to touch the protective cover to activate the sensor. The protective cover 7 may according to an alternative embodiment (not shown) be an integral part of the front panel 22 of the feeding cassette 24, thereby completely eliminating any openings in the front panel and improving the aesthetical appearance. The design solution having non-contact sensors and indicators located behind an at least partly transparent protective cover provides a cost-effective, highly integrated, compact and reliable solution.
[0073] When the interface 1 is in the sensor mode, the microcontroller can save energy by entering a waiting state, where most of the functions of the microcontroller are shut down. This waiting state is being entered when there has been no sheet taken for a predetermined period of time, for example 30 minutes. Upon entering this waiting state, the microcontroller first feeds a sheet to be hanging at the dispensing outlet, and then shuts down said functions. Next, when a user arrives, grabs this sheet and tears it, a tearing sensor (not shown in the drawings) will wake the microcontroller 48, which then leaves the waiting state and operates in an active operating mode again, i.e. either the sensor mode or the hanging mode.
[0074] As mentioned above, the length of the sheet to be fed out is set by actuating the operational parameter control sensor 3 for a period of time shorter than a predetermined period of time. Actuating the operational parameter control sensor 3 several times increases the predetermined length of the sheet until a maximum sheet length is reached. Actuating the operational parameter control sensor 3 when the predetermined length of the sheet is at its maximum length resets the predetermined length to the minimum length.
[0075] The direct feed sensor 12 controls operation of the feeding mechanism, such that the motor is operated as soon as the direct feed sensor 12 is actuated. The operation of the motor continues until the direct feed sensor 12 stops being actuated.
[0076] The low supply indicator 6 is arranged to indicate the level of sheet material supply still available within the dispenser. The actual supply level may be measured in many different ways and the microcontroller receives information reflecting the current supply level and controls the low supply indicator accordingly. A supply level detection arm 20 is a particular means for detecting the present supply level due to its robustness, reliability and low energy consumption.
[0077]
[0078] Also provided on the front side 17 of the main printed circuit board 8 are a sensing pad 42 of the capacitive operational parameter control sensor 3, a sensing pad 43 of the capacitive direct feed sensor 12, four LED indicators 44 associated with the first indicator 4 for indicating the currently selected sheet length, a LED indicator 45 associated with the second indicator for indicating the currently selected operating mode, a LED indicator 47 associated with the third indicator for indicating low supply level, and a LED indicator 46 associated with the fourth indicator for indicating low battery level. Also provided in the main printed circuit board is the microcontroller 48, a Hall sensor 49 or the like for monitoring the sheet material supply level in combination with the supply level detection arm 20, a further Hall sensor 50 or the like for determining when the hood in in the closed position. The main printed circuit board further includes a plurality of coupling ports 51 for connection to external components, such as batteries/power supply, tear bar sensor input and feed motor output signal.
[0079] An optional part of the interface 1which is not disclosed in the drawingsis a communication module, which can be arranged on the main printed circuit board 8. Such a communication module can be connected to one or more of the sensors forming part of the interface 1, so that data registered by said sensor can be transmitted to a remote data collection unit (DCU). For example, the communication module can be configured for wireless communication with said remote DCU. Furthermore, the DCU be connected, for example via a wireless telephone network, to a remote server in order to log the sensor input information from the interface 1. In this manner, information can be collected remotely to indicate for example when a certain number of actuations of the dispenser has been made, which can correspond to a need to fill the supply of sheet material in the dispenser.
[0080] According to an aspect, a method for adjusting at least one dispenser operational parameter or for activating at least one dispenser function of an automatic hygienic sheet material dispenser by means of an interface 1. The interface 1 including a main printed circuit board 8 having a user sensor 2 arranged to have a sensing zone and to detect the presence of a user within the sensing zone, at least one additional sensor 3, 12, at least one indicator for indicating the setting or status of an operational parameter of the dispenser, and a main microcontroller. The method include the steps of switching operation of the dispenser from a user setting to a maintenance setting, and adjusting at least one dispenser operational parameter or activating at least one dispenser function by touching at least one graphical symbol or text located on a protective cover 7 located in front of the main printed circuit board 8, such that the at least one additional sensor 3, 12 becomes actuated.
[0081] Reference signs mentioned in the claims should not be seen as limiting the extent of the matter protected by the claims, and their sole function is to make claims easier to understand.
[0082] The drawings and the description are to be regarded as illustrative in nature, and not restrictive.
[0083] For example, two separate sensors can be used instead of the second sensor 3 which is used both for selecting between the hanging mode or sensor mode, and also for setting the sheet length.
[0084] Furthermore, several additional operating modes can be used in addition to the ones mentioned above, For example, an operating mode called short mode can be used, in which a short piece of sheet material is discharged if another sheet is wanted less that some 30 seconds after feeding of a normal piece of sheet material. This is advantageous when a user first needs a long piece of sheet material to dry the hands, and then a short additional piece of sheet material to dry any residues of liquid on the hands.