CONNECTOR-FREE MAGNETIC CHARGER/WINDER
20170047767 ยท 2017-02-16
Inventors
Cpc classification
G04C3/08
PHYSICS
Y02B40/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02J7/32
ELECTRICITY
G04C3/00
PHYSICS
International classification
Abstract
A method and apparatus for charging an electronic device include rotating a magnetically attractable element, or element, within the electronic device. Rotating a magnet external to the electronic device simultaneously rotates the element. Rotating the element causes an electrically generating device, such as a generator, to create an electric charge in the electronic device. The electric charge may be used to power the electrically generating device, or the electric charge may be transmitted to an internal power supply in order to charge another component or components. In another embodiment, the external magnet may wind a spring inside a device.
Claims
1. A non-contact method of winding a coil element formed of electrically conductive material within an enclosure of a portable electronic device, the non-contact method comprising: rotating a magnetic element external to the enclosure to define a rotating magnetic field that passes through a non-magnetic portion of the enclosure; and magnetically coupling the magnetic element with the coil element to cause the coil element to wind in accordance with the rotating magnetic field, wherein winding of the coil element causes a cross-sectional area of the coil element to change from a first cross-sectional area to a second cross-sectional area that is less than the first cross-sectional area so that potential energy stored in the coil element is convertible to electrical energy that is transmitted to a charge generator that is included within the enclosure.
2. The non-contact method of claim 1, wherein the coil element is substantially free of contact from the magnetic element while winding the coil element.
3. The non-contact method of claim 1, wherein the coil element rotates in a substantially similar direction as the rotating magnetic field.
4. The non-contact method of claim 1, wherein the coil element rotates according to a predetermined regular interval.
5. The non-contact method of claim 1, wherein the electrical energy is stored by the charge generator.
6. The non-contact method of claim 1, wherein the second cross-sectional area corresponds to a greater amount of the potential energy stored in the coil element than the first cross-sectional area.
7. The non-contact method of claim 1, wherein an amount of the electrical energy is proportional to an amount of the potential energy stored in the coil element.
8. A portable electronic device having an enclosure that defines an internal cavity, the portable electronic device comprising: a coil element that is disposed within the internal cavity and is configured to rotate in response to an externally applied rotating magnetic field, wherein rotation of the coil element causes a cross-sectional area of the coil element to change from a first cross-sectional area to a second cross-sectional area that is less than the first cross-sectional area; and a charge generator disposed within the internal cavity, wherein the charge generator creates electrical energy based on rotation of the coil element.
9. The portable electronic device of claim 8, wherein the charge generator is coupled to an internal drive mechanism.
10. The portable electronic device of claim 8, wherein the externally applied rotating magnetic field is generated by a rotating magnetic element that is external to the enclosure.
11. The portable electronic device of claim 9, wherein the charge generator is comprised of ferrous material that is magnetically attractable to the internal drive mechanism.
12. The portable electronic device of claim 8, further comprising: a power supply that is included within the enclosure, wherein the power supply is configured to receive the electrical energy.
13. The portable electronic device of claim 8, wherein the second cross-sectional area corresponds to a greater amount of potential energy stored in the coil element than the first cross-sectional area.
14. An electronic device that includes a contact-free charging mechanism, the electronic device comprising: a housing including an interface region that is included between a magnetic element that is external to the housing and a coil element that is disposed within an interior cavity of the housing, wherein the coil element is configured to rotate in a substantially similar direction as an externally applied rotating magnetic field generated by the magnetic element; and a charge generator that is coupled to the coil element and is disposed within the interior cavity, wherein the charge generator creates electrical energy based on rotation of the coil element.
15. The electronic device of claim 14, wherein the charge generator is coupled to an internal drive mechanism.
16. The electronic device of claim 14, wherein rotation of the coil element causes a cross-sectional area of the coil element to change between a first cross-sectional area to a second cross-sectional area that is less than the first cross-sectional area.
17. The electronic device of claim 14, wherein the coil element is comprised of a ferrous material.
18. The electronic device of claim 14, further comprising: a power supply that is included within the interior cavity, wherein the power supply is configured to receive the electrical energy.
19. The electronic device of claim 14, wherein the coil element rotates proportionately relative to the externally applied rotating magnetic field.
20. The electronic device of claim 14, wherein the housing is comprised of a magnetically neutral material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The disclosure will be readily understood by the following detailed description in conjunction with the accompanying drawings, wherein like reference numerals designate like structural elements, and in which:
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[0022] Those skilled in the art will appreciate and understand that, according to common practice, various features of the drawings discussed below are not necessarily drawn to scale, and that dimensions of various features and elements of the drawings may be expanded or reduced to more clearly illustrate the embodiments of the present invention described herein.
DETAILED DESCRIPTION
[0023] Reference will now be made in detail to representative embodiments illustrated in the accompanying drawings. It should be understood that the following descriptions are not intended to limit the embodiments to one preferred embodiment. To the contrary, it is intended to cover alternatives, modifications, and equivalents as can be included within the spirit and scope of the described embodiments as defined by the appended claims.
[0024] In the following detailed description, references are made to the accompanying drawings, which form a part of the description and in which are shown, by way of illustration, specific embodiments in accordance with the described embodiments. Although these embodiments are described in sufficient detail to enable one skilled in the art to practice the described embodiments, it is understood that these examples are not limiting; such that other embodiments may be used, and changes may be made without departing from the spirit and scope of the described embodiments.
[0025] This disclosure presents a method of charging or winding a device using a rotational magnetic field. In particular, a component within the device may be rotated by a magnetic field generated externally with respect to the device. The device may include a rotor coupled to an electric generator. The rotational magnetic field causes the rotor to rotate within the electric generator allowing the electric generator to create electrical energy which may be stored by an internal power supply or transmitted to another component within the device. In another device, a rotational magnetic field may also rotate a spring disposed within the device. The spring may be a torsion spring and the device may be a timepiece. Rotating the torsional spring corresponds to actuating components within the timepiece so the timepiece may monitor time.
[0026] The rotational magnetic field may be associated with a charging or winding station external to the device. The winding or charging station may be configured to spin a master rotor. The master rotor is an external drive mechanism magnetically coupled with a slave rotor, that is, the rotor within the device. The slave rotor is associated with an internal drive mechanism configured to wind or charge the device.
[0027] The slave rotor may be made from a partially ferrous material such as such as iron, nickel, or steel (including 304 and 400 series stainless steel). The slave rotor may also be a magnet. In all embodiments, it is important that a magnetic circuit be closed at least momentarily such that the master rotor may rotate the slave. In some embodiments, the master rotor may be a non-ferrous conductive metal wrapped in a conductive wire. A current passing through the conductive wire may create eddy current forces that are used to couple the master rotor to the slave rotor.
[0028] For purposes of clarity, the term longitudinal as used throughout this detailed description and in the claims refers to a direction extending a length or major axis of a component. For example, a master shaft may rotate around a longitudinal axis the master shaft. Also, the term plunge as used throughout this detailed description and in the claims refers winding a spring such that the spring contracts (or coils). For example, rotating a spring at one end while holding the other end stationary may cause the spring to contract. Also, the phrase same direction refers to the slave rotor (which may include a magnet, spring, or ferrous element) mirroring the rotational movement of the master rotor (which may include a magnet).
[0029] These and other embodiments are discussed below with reference to
[0030]
[0031] First member 101 is external with respect to the enclosure 120 and second member 111 is disposed within the enclosure. First member 101 includes first shaft 103 and first magnet 105 attached to first shaft 103. First shaft 103 may be coupled to any rotary device (not shown) configured to rotate first shaft 103 around longitudinal axis 180 of first shaft 103. Because first shaft 103 is an external shaft associated with driving an internal shaft or element within device 100, first shaft 103 corresponds to a master rotor as previously discussed. Also, first shaft 103 is generally cylindrical, but could take the shape of any device generally known to rotate with a rotary device. First shaft 103 may be made from a metallic material that may or may not be attracted to magnets. Also, first shaft 103 may be made of any rigid material configured receive a torque and transmit the torque to first magnet 105. First member 101 may create a rotational magnetic field when rotated about longitudinal axis 180. In other embodiments, first shaft 103 may also be a magnet configured to couple to a shaft or magnetically attractive element within a device. Accordingly, first member 101 may only include first shaft 103.
[0032] A magnet includes two (magnetic) polarities commonly referred to as a north pole and a south pole. In
[0033] First magnet 105 is generally configured to create magnetic attraction of at least one component within device 100. Also, in some embodiments, first magnet 105 is a three-, four-, or five-sided structure. In the embodiment shown in
[0034]
[0035]
[0036] However, as shown in
[0037] Some magnetic flux lines 130 in
[0038] Referring again to
[0039] Also,
[0040] In some embodiments, it may be desirable to dispose a component further away from a side wall of a device in order to, for example, to position the component toward a central portion within the device. As such, the magnetic flux lines 130 of first magnet 105 previously described may be insufficient to form an attractive force of sufficient strength to magnetically attract element 115. In this case, it may be desirable for element 115 to be a magnet. In the embodiment shown in
[0041] In other embodiments, first member 101 may only include first shaft 103 and second member 211 may only include second shaft 213, where first shaft 103 and second shaft 213 are both magnets. In this manner, first member 101 and second member 211 may both be smaller in size, yet first shaft 103 may still mechanically drive second shaft 213 through combined magnetic field lines.
[0042] Although magnets and (internal) elements previously shown are generally circular, magnets and elements described may include a variety of shapes. For example,
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[0044] It may also be desirable to vary the attractive field of an element external to a device, thereby allowing the element to selectively attract certain components within the device.
[0045] Within enclosure 320, device 300 includes second member 311 having element 315 connected to shaft 313. Element 315 is generally a magnetically attractable structure, and may be substantially similar to element 115 (shown in
[0046] In another embodiment not shown, electromagnet 301 may be in a stationary position. Stationary in this instance refers to no rotational movement. However, when electromagnet traverses in a direction toward element 315 such that element 315 is within electromagnetic field 330, eddy currents may nonetheless form between electromagnetic field 330 and element 315. Further, eddy currents may create a rotational magnetic field capable of rotationally driving element.
[0047] Some devices may be used in environments containing dust or other contaminants. As such, it may be useful to fully enclose the device to prevent or limit ingress of dust or other contaminants. Further, a fully enclosed device may be capable of being submerged under a liquid substance such as water. In the embodiment shown in
[0048] In
[0049]
[0050] In
[0051] In some embodiments, it may be more efficient, or even necessary, to create electrical energy as an alternating current (AC). In the embodiment shown in,
[0052] Generator 551 includes shaft 513 and element 555, both of which are configured to rotate in the same direction an approximately the same angular velocity as first magnet 1005. Oscillation of rotary device 1002 corresponds to oscillation of shaft 513 within generator 551. In order to create AC, generator 551 is configured to create a positive charge, Q+, when shaft 513 is rotated in the first direction, and a negative charge, Q, when shaft 513 is rotated in the second direction. In other embodiments, generator 551 creates a negative charge in the first direction, and a positive charge in the second direction. AC may pass from generator 551 to rectifier 557 via first conductive element 571. Rectifier 557 is configured to convert AC to DC. DC may be passed from rectifier 557 to internal power supply 560 via second conductive element 572.
[0053] The electrical charge created may be proportional to the rotational speed or angular velocity of the shaft. For example, increasing power a rotary device 102 or rotary device 1002 corresponds to increasing rotational speed of the shafts of the respective rotary devices. In turn, the electrical charge produced within generator 550 or generator 551 may also increase. It may be useful, therefore, to increase or decrease rotary device 102 or rotary device 1002 in order to achieve a desired electrical charge. For example, rapid charging of an internal power supply may be useful to reduce charging time. Also, some devices may include additional components which may then require additional charging time. For example, a tablet computing device may require additional charging time as compared a mobile device. By rotating a generator in the tablet computing device at a higher speed, the tablet computing device may be able to charge (or recharge) in the same amount of time as the mobile device.
[0054] While an external rotating magnet may produce electrical energy as described, an external rotating magnet may also rotate other components configured to generate mechanical energy. Further, an external rotating magnet may be able to plunge a component in a direction away from the magnet. For example,
[0055] In some embodiments, a spring or other component within a device may have a similar polarity to that of an external magnet. When the magnetic flux lines approach the spring, the spring may magnetically repel the external magnet. This is another method of actuating an internal component using an external magnet. However, as described, there is no need for rotational movement of the external magnet or the spring.
[0056] In additional to rotational or plunging movement, an element having magnetically attractable properties as previously described and disposed with a device may traverse laterally in a direction in response to a magnetic field created by an external magnet external. For example, an external magnet may be able to move along a side wall of a device without rotational movement. In response to the movement of the external magnet, an element within magnetic flux lines of an external magnet may mirror the movement of the external magnet to the extent the element does not come into contact with other components within the device. This lateral movement of the component may be useful to calibrate another component or to restore a displaced component.
[0057] Also, some embodiments described could be used for clocking applications. For example, a magnet external to a device could be rotated at regularly occurring pulses with a resultant rotation an element or component inside the device at the same regularly occurring pulses. This application could be used to monitor time without using a regular timekeeping device (such as a watch).
[0058] A rotary tool used to rotationally drive an external magnet may be capable of doing so in a range of torques. Accordingly, the external magnet may be driven at various speeds. Some speeds may be undesirable for certain internal components of a device. For example, a generator in a device that is driven at a substantially high speed may produce more electrical energy than is required. This may leave some components vulnerable to additional, unwanted charge that may cause damage to the components. Also, a mechanical device such as a spring may receive unnecessary torque that could lead to breaking the spring and/or a component coupled to the spring. In order to prevent this issue,
[0059] As shown in
[0060] Friction pad 740 is configured to limit the amount of torque transmitted from second shaft 213 to coupling end 750. For example, if second shaft 213 rotates above a predetermined angular velocity (corresponding to a predetermined torque), friction pad 740 will slip during rotation until second shaft 213 rotates at or below the predetermined angular velocity. In other words, friction pad 740 will rotate at a lower angular velocity than that of second shaft 213. Accordingly, coupling end 750 will rotate at an angular velocity less than that of second shaft 213 (or conversely, at an angular velocity substantially similar to that of friction pad 740). In other embodiments, friction pad 740 may be configured to release from second shaft 213 when second shaft 213 is rotated above the predetermined angular velocity. Accordingly, coupling end 750 ceases to rotate until second shaft 213 rotates at or below the predetermined angular velocity where friction pad 740 may re-engage with second shaft 213.
[0061]
[0062] The embodiments shown in the foregoing illustrations may components capable of rotation in, for example, a clockwise direction. In other embodiments, the rotational direction may be counter-clockwise in order to achieve a desired effect.
[0063] The foregoing description, for purposes of explanation, used specific nomenclature to provide a thorough understanding of the described embodiments. However, it will be apparent to one skilled in the art that the specific details are not required in order to practice the described embodiments. Thus, the foregoing descriptions of the specific embodiments described herein are presented for purposes of illustration and description. They are not target to be exhaustive or to limit the embodiments to the precise forms disclosed. It will be apparent to one of ordinary skill in the art that many modifications and variations are possible in view of the above teachings.