COLORED PLATE-SHAPED COMPONENT WITH STRUCTURED COVER PLATE AND COLOR FILTER LAYER
20230067441 · 2023-03-02
Assignee
Inventors
- Joerg Palm (Munich, DE)
- Sven Ring (Berlin, DE)
- Jan KEGEL (Taucha, DE)
- Rene KALIO (Leipzig, DE)
- Manuel DIAS (Wiesbaden, DE)
Cpc classification
H01L31/02162
ELECTRICITY
H02S20/26
ELECTRICITY
H01L31/02366
ELECTRICITY
H01L31/0543
ELECTRICITY
H01L31/0549
ELECTRICITY
International classification
Abstract
A plate-shaped component includes a transparent cover plate and a planar back element attached to the cover plate. The cover plate has a front surface facing the external environment and a back surface facing the back element. At least one surface selected from the front and back surfaces has at least one structured region, and at least one color filter layer for reflecting light within a predetermined wavelength range is arranged on the at least one surface selected from the front and back surfaces. The at least one structural region is perpendicular to the plane of the cover plate. The at least one color filter layer includes at least one refractive layer having a refractive index of greater than 2.5 in the wavelength range from 400 nm to at least 700 nm and an extinction coefficient of at least 0.2 below 450 nm and less than 0.2 above 700 nm.
Claims
1. A plate-shaped component, comprising a transparent cover plate and at least one planar back element attached to the transparent cover plate, wherein the transparent cover plate has a front surface facing an external environment and a back surface facing the at least one planar back element, wherein at least one surface selected from the front surface and the back surface has at least one structured region, and wherein at least one color filter layer for reflecting a light within a predetermined wavelength range is arranged on the at least one surface selected from the front surface and the back surface, wherein the at least one structured region has the following features i) to iii): i) perpendicular to a plane of the transparent cover plate, a height profile comprising peaks and valleys, wherein a mean height difference between the peaks and the valleys is at least 2 .Math.m, ii) at least 50% of the at least one structured region is composed of segments inclined to the plane of the transparent cover plate, wherein, relative to the plane of the transparent cover plate, at least 20% of the segments have an angle of inclination in a range from greater than 0° to a maximum of 15° and at least 30% of the segments have an angle of inclination in a range from greater than 15° to a maximum of 45°, wherein iii) the segments are each planar and have a segment area of at least 1 .Math.m.sup.2, wherein the segments each have an average roughness of less than 15% of a layer thickness of the at least one color filter layer, and wherein the at least one color filter layer comprises at least one refractive layer, wherein the at least one refractive layer has a refractive index of greater than 2.5 in a wavelength range from 400 nm to at least 700 nm and an extinction coefficient of at least 0.2 below 450 nm and less than 0.2 above 700 nm.
2. The plate-shaped component according to claim 1, wherein the at least one refractive layer has the extinction coefficient of less than 0.2 above 500 nm.
3. The plate-shaped component according to claim 1, wherein the at least one refractive layer has the refractive index of greater than 3.0 in the wavelength range from 400 nm to at least 700 nm.
4. The plate-shaped component according to claim 1, wherein the at least one refractive layer has a layer thickness in a range from 5 nm to 300 nm.
5. The plate-shaped component according to claim 1, wherein the at least one refractive layer hasthe refractive index greater than 3.0 in the wavelength range from 400 nm to at least 700 nm and a layer thickness in a range from 5 nm to 40 nm.
6. The plate-shaped component according to claim 1, wherein the at least one color filter layer comprises at least one low refractive index layer of a transparent dielectric material, the at least one low refractive index layer has a refractive index of less than 2.5.
7. The plate-shaped component according to claim 6, wherein the at least one low refractive index layer has a layer thickness greater than 10 nm and less than 250 nm.
8. The plate-shaped component according to claim 1, wherein the at least one color filter layer comprises: a double layer consisting of a high refractive index layer and a low refractive index layer, or a triple layer having a high refractive index layer sandwiched between two low refractive index layers, or a low refractive index layer sandwiched between two high refractive index layers, or a quadruple layer having two high refractive index layers and two low refractive index layers arranged in an alternating sequence, wherein a high refractive index layer is arranged between two low refractive index layers and a low refractive index layer is arranged between two high refractive index layers.
9. The plate-shaped component according to claim 1, wherein the back element comprises a supporting substrate with solar cells for a photovoltaic energy generation.
10. The plate-shaped component according to claim 1, wherein the back element is formed as: a coating of the transparent cover plate, wherein the coating is a opaque coating, a film firmly bonded to the transparent cover plate by a transparent adhesive, wherein the film is an opaque film, and the transparent adhesive is a transparent adhesive film, or a rigid body firmly bonded to the transparent cover plate by a transparent adhesive, wherein the rigid body is an opaque rigid body, and the transparent adhesive is a transparent adhesive film.
11. The plate-shaped component according to claim 1, wherein the back element comprises a mechanically supporting pane.
12. The plate-shaped component (1) according to claim 1, wherein the front surface of the transparent cover plate has a first structured region of the at least one structured region, a a first color filter layer of the at least one color filter layer is arranged on the first structured region for reflecting the light within the predetermined wavelength range.
13. The plate-shaped component according to claim 12, wherein i) the back surface of the transparent cover plate has no structured region and no color filter layer, or ii) the back surface of the transparent cover plate does not have a structured region and a second color filter layer of the at least one color filter layer is arranged on the back surface of the transparent cover plate for reflecting the light within the predetermined wavelength range, or iii) the back surface of the transparent cover plate has a second structural region of the at least one structured region, a second color filter layer of the at least one color filter layer is arranged on the second structural region for reflecting the light within the predetermined wavelength range.
14. The plate-shaped component according to claim 1, wherein a first color filter layer of the at least one color filter layer for reflecting the light within the predetermined wavelength range is arranged on the back surface of the transparent cover panel, the back surface and/or the front surface each have the at least one structured region, either the front surface has the at least one structured region or a second color filter layer of the at least one color filter layer for reflecting the light within the predetermined wavelength range is arranged on the front surface.
15. The plate-shaped component (1) according to claim 14, wherein i) the back surface of the transparent cover plate has no structured region and the front surface has the at least one structured region, wherein no color filter layer is arranged on the front surface, or ii) the back surface of the transparent cover plate has a first structural region of the at least one structured region and the front surface has a second structural region of the at least one structured region, wherein no color filter layer is arranged on the front surface, or iii) the back surface of the transparent cover plate has the at least one structured region and the front surface has no structured region, wherein no color filter layer is arranged on the front surface, or iv) the back surface of the transparent cover plate has the at least one structured region and the front surface has no structured region, the second color filter layer is arranged on the front surface.
16. The plate-shaped component according to claim 2, wherein the at least one refractive layer has the refractive index of greater than 3.0 in the wavelength range from 400 nm to at least 700 nm.
17. The plate-shaped component according to claim 2, wherein the at least one refractive layer has a layer thickness in a range from 5 nm to 300 nm.
18. The plate-shaped component according to claim 3, wherein the at least one refractive layer has a layer thickness in a range from 5 nm to 300 nm.
19. The plate-shaped component according to claim 2, wherein the at least one refractive layer has the refractive index greater than 3.0 in the wavelength range from 400 nm to at least 700 nm and a layer thickness in a range from 5 nm to 40 nm.
20. The plate-shaped component according to claim 3, wherein the at least one refractive layer has the refractive index greater than 3.0 in the wavelength range from 400 nm to at least 700 nm and a layer thickness in a range from 5 nm to 40 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0105] The invention is explained in more detail below, with reference to the accompanying drawings. They show in simplified, not to scale representation:
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LIST OF REFERENCE SIGNS
[0121] 1 plate-shaped component [0122] 2 cover plate [0123] 3 mechanically supporting pane [0124] 4, 4' front surface [0125] 5, 5' back surface [0126] 6 adhesive layer [0127] 7 contact surface [0128] 8, 8' structured region [0129] 9, 9' color filter layer [0130] 10, 10' segment [0131] 11 first zone [0132] 12 second zone [0133] 13, 13' intermediate layer [0134] 14 back element [0135] 15, 15' composite pane [0136] 16 carrier substrate [0137] 17 multi-angle colorimeter [0138] 18 solar cells [0139] 19 masking layer [0140] 20 solar module [0141] front V [0142] back R [0143] exterior environment U
DETAILED DESCRIPTION OF THE EMDBODIMENTS
[0144]
[0145] The plate-shaped component 1 comprises a transparent coloring cover plate 2 and a back element 14 which is firmly connected to the cover plate 2. The cover plate 2 is, for example, a glass pane and is made of a glass which preferably has a low absorption, such as soda-lime glass. The cover plate 2 is provided with at least one textured area and at least one color filter layer for coloring the plate-shaped component 1, as will be explained in detail below.
[0146] In the embodiment of
[0147] The plate-shaped component 1 has a front side V, which is to be viewed from the external environment (side of light incidence), and a back side R. For the purposes of the present invention, the external environment is considered to be the surrounding area U of the front side V of the plate-shaped component 1 (in
[0148] The coloring cover plate 2 comprises a front surface 4 facing the external environment U and, opposite thereto, a back surface 5 facing away from the external environment U. For the purposes of the present invention, surfaces are referred to as “front surfaces” if they face the external environment U. Accordingly, surfaces are referred to as “back surfaces” if they face away from the external environment U.
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[0151] The mechanically supporting pane 3 serves to mechanically support (i.e., reinforce) the coloring cover plate 2 and contributes significantly to the mechanical stability of the plate-shaped component 1 so that it can withstand even greater wind loads.
[0152] In the embodiment shown in
[0153] The mechanically supporting pane 3 is thicker than the cover plate 2 and has, for example, a pane thickness of more than 4 mm.
[0154] The mechanically supporting pane 3 has a front surface 4' and a back surface 5'. The back surface 5' is firmly bonded (e.g., by lamination) to a carrier substrate 16 directly via a further intermediate layer 13', i.e., without an intermediate pane. The mechanically supporting pane 3 thus forms a further composite pane 15' with the carrier substrate 16. Overall, this results in a composite pane structure in which three panes are firmly connected to one another by lamination. The further intermediate layer 13' is preferably a thermoplastic or crosslinking polymer intermediate layer (e.g., PVB or EVA).
[0155]
[0156] In the embodiments of
[0157] Depending on the embodiment of the plate-shaped component 1, the front surface 4 and/or the back surface 5 of the coloring cover plate 2 is structured (e.g., by etching, sandblasting or rolling during the drawing process) and has at least one color filter layer, which is not shown in
[0158]
[0159] The mode of operation of the structuring of the front surface 4 of the coloring cover plate 2 is described in more detail below. Let us first look at
[0160] The basic principle of operation of the inclined segments 10 of the structured region 8 is illustrated in
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[0164] In the plate-shaped component 1 according to the invention, the structuring of the front surface 4 of the coloring cover plate 2 in combination with the coloring color filter layer 9 makes it possible to achieve a homogeneous color impression in a predeterminable wavelength range, whereby the color impression is much less dependent on the angle compared to a non-structured surface.
[0165]
[0166] If the front surface 4 of the coloring cover plate 2 is coated with a color filter layer 9 consisting of an inorganic, chemically inert and hard layer such as with Si.sub.3N.sub.4, for example, this results in a high scratch resistance, chemical resistance and dirt-repellent effect for the plate-shaped component 1. The use of photocatalytic layers such as TiO.sub.2 can also result in a self-cleaning effect. Climatic tests have also shown that color filter layers made of materials such as Si.sub.3N.sub.4 or TiO.sub.2 also prevent corrosion of a glass cover plate 2 by moist heat.
[0167] Reference is now made to
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[0171] Accordingly, the plate-shaped component 1 has a first structured region 8 on the front surface 4 of the coloring cover plate 2 and a second structured region 8' on the back surface 5 of the coloring cover plate 2, wherein a first color filter layer 9 is arranged on the first structured region 8 and a second color filter layer 9' is arranged on the second structured region 8'. The two structured regions 8, 8' can be of the same or different design. Likewise, the two color filter layers 9, 9' can be formed identically or differently, whereby in particular the layer thicknesses d, d′ and the refractive indices n, n′ of the two color filter layers 9, 9' can be different from one another. If an equal optical thickness n*d is selected for the two color filter layers 9, 9', the color of the plate-shaped component 1 can be enhanced. When coating with significantly different optical thicknesses, mixed colors can be generated.
[0172] These designs have in common that already when the light hits the structured front surface with color filter layer, a color with high intensity and low angular dependence is created by reflection and interference even outside the gloss angle. The additional color filter layers and/or structuring on the back surface can further enhance this effect.
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[0175] Reference is now made to
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[0178] If the front surface 4 of the coloring cover plate 2 is coated with a color filter layer 9' consisting of an inorganic, chemically inert and hard layer such as Si.sub.3N.sub.4, for example, a high scratch resistance, chemical resistance and dirt-repellent effect is obtained for the plate-shaped component 1. The use of photocatalytic layers such as TiO.sub.2 can also result in a self-cleaning effect.
[0179] Such an additional layer disposed on the front surface 4 may also be a thin anti-reflective layer having an optical refractive index smaller than that of the coloring cover plate 2, thereby suppressing the substantially white reflection of the coloring cover plate 2 (e.g., glass) and increasing the degree of saturation of the colors.
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[0181] Such an additional layer arranged on the front surface 4 can also be a thin, color-neutral anti-reflective layer which has an optical refractive index smaller than that of the coloring cover plate 2. This suppresses the essentially white reflection of the coloring cover plate 2 (e.g., glass) and increases the degree of saturation of the colors. However, an additional layer arranged on the front surface 4 can also have the same optical refractive index as the coloring cover plate 2. In this case, the layer serves only to protect the coloring cover plate 2 from moisture and other corrosive components of the air. It has been shown that satinized glasses produced by etching are more sensitive to moist heat than planar or rolled glasses. In the case of etched soda-lime glass, the additional layer may be, for example, a thin sputtered SiO.sub.2 layer.
[0182] In these embodiments, the light must pass at least once through the coloring cover plate and must be reflected off the internal color filter layer in order to achieve the desired coloration with the improved angular stability after exiting the front surface.
[0183] In principle, the plate-shaped component 1 can be mounted on a facade using any suitable fastening technique, for example back rails, drilled point holders, clamping strips, etc. The fastening technique can also be used for the mounting of the plate-shaped component 1 on the facade. Suspension systems are frequently used in curtain wall-ventilated facades, in which the joint connection is realized by means of a form fit.
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[0185] , for the lightly textured glass (type A), there is little intensity of reflection (measured as L-value) at angles greater than 20-30° from the gloss angle. With the textured glass of type B, one still sees clear brightness at 45as45 or 15as45. If we measure height profiles on the type B glass, we find characteristic structural properties: the aspect ratio of width (B) to height (H) of the structures is between B:H > 3:1 and B:H < 10:1, structures with tilt angle of 45° would have an aspect ratio of 2:1. Another suitable structured glass (type C) has a similar distribution of the angles of the surface segments and also a good angular stability of L measured in the multi-angle colorimeter. However, the structure sizes are much smaller: the mountain to mountain distance is 30 .Math.m and the mountain to valley height is 4 .Math.m. This again results in a similar average tilt angle of 16° as for type B. Essential to the angular distribution of brightness is the very similar distribution of inclination angles, not the absolute structure size, at least in a very wide size range from a few micrometers to a few hundred micrometers. Other distributions with average inclination angles of 20° — 30° can also be advantageous. If the inclination angles are too steep, the probability of multiple reflection increases significantly.
[0186]
[0187] According to an embodiment, the plate-shaped component according to the invention has at least one structured side on the outside and at least one color filter layer on the outside. Since at least one color filter layer is applied to a diffusely scattering glass element, microscopic surface elements are found for different viewing angles, the inclination of which fulfill the reflection condition angle of incidence=angle of reflection. This results in an average color impression that is less dependent on direction. According to a further embodiment, there is at least one color filter layer inside and at least one structured side (outside or inside) or both sides are structured. Due to the diffuse effect of the at least one structured layer, there are many different light paths that lead to reflection at the color filter layer on the inside and emerge again in different directions, so that a significantly greater angular stability of the brightness is achieved than with glass that is smooth on both sides. In these cases, the light must have traveled at least once through the glass and back out again to produce the desired color effect at different angles, even away from the gloss angle.
[0188] If the structured side and the at least one color filter layer are on the outside, the diffuse effect of the at least one structured surface means that there are many different light paths that lead to reflection in different directions at the color filter layer on the outside, so that significantly greater angular stability of brightness is achieved than with glass that is smooth on both sides. In any case, the structure must have facets and structure sizes in extents greater than the wavelength of visible light. To be able to create interference in the color filter layer for an incident wavefront, the surface segments must be sufficiently planar, e.g., have a roughness less than 15% or less than 10% of the thickness of the color filter layer. In order to allow interference conditions for constructive or destructive interference even at oblique incidence on a layer with a maximum thickness of several hundred nanometers, the surface segments must have a minimum size: a size of 1 .Math.m edge length or diameter is required, otherwise the wave packet reflected directly at the upper interface cannot interfere with the wave packet reflected at the lower interface and exiting laterally offset. With increasing angle of incidence and increasing layer thickness, the exit point of the beam reflected at the lower interface is increasingly laterally displaced on the segment.
[0189] Suitable glasses can be produced by etching, for example, with structures ranging in size from a few micrometers to several 10 .Math.m. However, the structure sizes can also be in the submillimeter range, for example as in rolled glasses. The structures should preferably have different surface inclinations with broad distributions of the inclination angles. The structures can also be produced by laser or by applying and structuring a transparent cover layer using printing techniques or similar.
[0190] The at least one color filter layer 9, 9' of the plate-shaped component 1 contains at least one highly refractive layer made of a material with a refractive index n of greater than 2.5 in the wavelength range from 400 nm to at least 700 nm and an extinction coefficient of at least 0.2 below 450 nm and less than 0.2, preferably less than 0.1, above 700 nm. Optionally, the at least one color filter layer 9, 9' may comprise at least one refractive layer made of a transparent dielectric material having a refractive index of less than 2.5. It has already been stated at the outset that it may be advantageous if the at least one color filter layer 9, 9' has a double layer comprising a high refractive index layer (HTM) and a low refractive index layer (TD), a triple layer in which a high refractive index layer (HTM) is disposed between two low refractive index layers (TD), or a low refractive index layer (TD) is disposed between two high refractive index layers (HTM), or a quadruple layer in which two high refractive index layers (HTM) and two low refractive index layers (TD) are arranged in alternating sequence, wherein a high refractive index layer (HTM) is arranged between two low refractive index layers (TDS) and a low refractive index layer (TD) is arranged between two high refractive index layers (HTM).
[0191] When using non-absorbing materials like Si.sub.3N.sub.4, SiO.sub.2, SiON, ZrO.sub.2 or TiO.sub.2 (typical dielectrics) for the color filter layer, the choice of available refractive indices is limited to values below n=3 in the visible (380 nm - 780 nm). Simulations (transfer matrix method) show that with a thin SisN.sub.4 layer (e.g. 50 -70 nm) on glass one can produce an achromatic reflection (chromaticity c < 3) with a luminance of L=55. With ZrO.sub.2 one gets to L=60 and with TiO.sub.x one gets up to L=70 (see also table 1 inserted below).
TABLE-US-00001 Layer packages for white shades Layer package L a b C ΔE20°-50° jsc.sub.- loss R G B 60 nm Si3N4 / glass 55 -2,2 -2,3 3,2 1,4 -4,9 125 133 135 50 nm TiOx /glass 69 -2,8 -1,7 3,3 1,3 -29,1 162 170 172 24 nm a-Si / glass 85 -3,1 1,1 3,3 1,3 -48,8 206 213 209 24 nm c-Si / glass 84 -2,7 -7 7,5 1,5 -48,4 198 212 223 20 nm SiO2 / 20 nm a-Si /glass 83 -3,4 0 3,4 2,3 -44,3 199 207 205 10 nm Si3N4/ 20 nm a Si / glass 83 -3,3 0,5 3,3 1,6 -45,7 201 209 206 14 nm a-Si/ 100 nm SiO2 / 22 nm a-Si / glass 90 -3 0,7 3,1 4,6 -36,3 220 227 224 16 nm a-Si/ 85 nm SiO2 / 26 nm a-Si / glass 90 -2,9 1,8 3,4 4,7 -37,3 222 228 223 10 nm SiO2/ 10 nm-a-Si/110 nm SiO2/20 nm-a-Si 90 -2,8 0,5 2,9 4 -39 222 229 226 130 nm SiO2/ 10 nm-a-Si/60nm SiO2/35 nm-a-Si 87 -2,8 -0,6 2,9 4 -38 211 219 218 10 nm SiN/ 20 nm-a-Si/120 nm SiO2/20 nm-a-Si 90 -2,8 0,8 2,9 4,3 -37,8 219 226 223
[0192] For a white color impression, however, values of L = 85 and above are required. With more complex multilayers of these materials in combination with SiO.sub.2, ΔL =5-10 higher can be achieved. However, the required layer thicknesses become very high and the angle dependence increases significantly. TiO.sub.x has also proven to be critical due to its catalytic effect and activation by UV. Solar modules with TiO.sub.x coatings on the inside showed significant reactions between the color coating and the edge seal. Even with outer coatings, degradation and optical defects were still visible due to sputtering to the inner side.
[0193] To obtain white tones (L>80, c<3.5), the reflection in the visible must be R= 65 % on average. The relevant wavelength range is between 400 nm and 700 nm. If this is to be achieved with simple layer systems consisting of a few layers, the refractive index of the materials must be greater than 3.0, preferably greater than 3.5. Above 700 nm, the transmission should be above 80%, preferably above 90%, to achieve the highest possible efficiency. Absorption and reflection must be correspondingly small. Solar cells made of silicon or of CIGS still have a high spectral sensitivity between 700 nm and 1250 nm. To reduce the loss of efficiency compared to solar modules with normally transparent front glasses, the color filters should be as transparent as possible in the near infrared.
[0194] From semiconductor physics publications and textbooks, the refractive index and extinction coefficient characteristics of crystalline, microcrystalline, and hydrogen-passivated amorphous silicon (a-Si:H) and other semiconductors such as GaP, GaAs, or Ge are well known (e.g., Seyed Sadreddin Mirshafieyan and Junpeng Guo, Opt. Express 22, 31545-31554 (2014)). Characteristically, these materials have a very high refractive index above n=3 throughout the visible wavelength range from 380 nm to 780 nm with maxima in the 300-400 nm range with values from n=4 to high to n=7. The extinction coefficient is very high for these materials in the 250-250 nm range with values k=2 to above k=6. Above 400-500 nm, however, the extinction coefficient drops significantly to values below 0.2 and ultimately below 0.01 in the near infrared (NIR) above 800 nm.
[0195] Also suitable are mixed systems of amorphous silicon, hydrogen, and the elements C, Ge, or O. By adding O, C, and Ge, the optical properties can be further modified to obtain high reflection, low chromaticity, and high transmission in the NIR, Materials with the above conditions for refractive index and extinction coefficient are materials for the high refractive index layer according to the invention. Transparent insulating dielectrics with refractive index <2.2 and k=0 such as SiO.sub.2, S.sub.3N.sub.4, SiON are materials for the low refractive index layer according to the invention.
[0196] Mixed systems of silicon with nitrogen are also suitable: starting from stoichiometric Si.sub.3N.sub.4, increasing the ratio of silicon to nitrogen raises the refractive index and creates an absorption edge in the blue. With admixtures of oxygen, the optical properties can be further varied, so that general silicon rich SION coatings are suitable. Preferably, the nitrogen content should be larger than the oxygen content.
[0197] All silicon-based materials can also contain aluminum. To improve the sputtering process, sputtering targets with up to 10% aluminum in the silicon are used.
[0198] Furthermore, there are also various transition metal oxides (e.g., Cu.sub.2O or Fe.sub.2O.sub.3) with the above mentioned suitable optical properties. Even some metal sulfides or metal selenides (such as M.sub.O2S.sub.3 or MO.sub.2Se.sub.3) have equally suitable optical properties. However, adhesion and stability problems may occur with the metal sulfoselenides due to their low hardness and adhesion.
[0199] To avoid problems regarding electrical insulation or PID (Potential Induced Degradation), the layers should be undoped and highly insulating. The resistance R of the layers/layer stacks should not be less than 10 GOhm, better not less than 10.sup.2 GOhm, at a voltage of 1000 V and a measuring electrode distance of 2 cm in daylight. The specific dark resistance should be above 10.sup.10 Ωcm, better above 10.sup.11 Ωcm.
[0200] By using multilayers with typical dielectrics such as SiO.sub.2, S.sub.3N.sub.4, SiON with refractive index <2.2, the current losses can be reduced even further. Examples of triple layers can be found in table 1 above.
[0201] In summary, the following color filter layers on textured glass in one of the above configurations (texture inside, outside or both sides and coating inside, outside or both sides) are suitable for whites (L>80, c<3.5):
[0202] Highly refractive and partially transparent materials (HTM) with a refractive index greater than 3.0 preferably greater than 3.5, in the wavelength range 400 nm to 700 nm and an extinction coefficient less than 0.2 preferably less than 0.1, above 700 nm, preferably above 500 nm. Examples of particularly suitable HTM are: crystalline or microcrystalline Si, amorphous a-Si:H, a-SiC:H, a-SiO:H, a-SiGe:H, silicon rich Si.sub.xN.sub.y, silicon rich Si.sub.xN.sub.yO.sub.z (y>z), The layer thicknesses of HTM should be less than 30 nm and greater than 5 nm. The resistivity R of the layers/layer stacks should be not less than 10 GOhm, better not less than 10.sup.2 GOhm, at a voltage of 1000 V and a measuring electrode distance of 2 cm in daylight. The specific dark resistance should be above 10.sup.10 Ωcm, better above 10.sup.11 Ωcm.
[0203] For example, the color filter layer has exactly one high refractive index (HTM) layer (single layer).
[0204] For example, the color filter layer has exactly one high refractive index (HTM) layer and exactly one low refractive index (TD) layer (double layer). I.e., a double layer of glass/HTM/TD or TD/HTM/glass. In the case of external coating, the top layer of DT should be on top, i.e., on the very outside in contact with the air, and in the case of internal coating on the very inside in contact with the lamination film.
[0205] The color filter layer has, for example, exactly one high refractive index layer (HTM) and exactly two low refractive index layers (TD) or alternatively exactly one low refractive index layer (TD) and exactly two high refractive index layers (HTM) (triple layer). I.e., a triple layer HTM/DT/HTM /glass or glass/DT/HTM/DT or glass/DT/HTM/DT or DT/HTM/DT/glass.
[0206] The color filter layer has, for example, exactly two high refractive index layers (HTM) and exactly two low refractive index layers (TD), which are arranged alternately (quadruple layer). I.e., a quadruple layer of glass/HTM/ DT/HTM/DT or DT/HTM/ DT/HTM/Glass.
[0207] Red plate-shaped components, especially solar modules, cannot be produced on an interference basis with single or double layers of the usual dielectric transparent materials (TD) such as Si.sub.3N.sub.4, ZrO2 or TiO.sub.x. With a single layer of Si.sub.3N.sub.4 or TiO.sub.x, the first-order maximum can be shifted into the red wavelength range (>600 nm) by increasing the layer thickness, but the second-order maximum then already appears in the blue. The distance between the maxima increases with decreasing refractive index, but the distance is already too small even for low refractive indices (between 1and 1.5). Furthermore, the interference maxima are too wide for single or double layers: In the human eye, the spectral absorption curves of the photoreceptors’ visual pigments for red (L cones) and green (M cones) overlap very strongly. For a strong red tone, the difference between the signals of the L cones and the M cones is decisive. For a red tone that is as saturated as possible, a relatively steep rise in the color spectrum between 580 nm and 620 nm is required. An excessively planar rise then leads to yellow tones from the mixture of red and green. The shift due to increasing layer thickness then always leads from gold tones to violet or purple tones in the same way.
[0208] With the color filters based on HTM, it is possible to produce far better low-blue and angularly stable red tones. Two different properties contribute to this: first, the refractive index is very high. This reduces the necessary layer thickness for matching color filter layers. This results in significantly improved angular stability. Secondly, the higher absorption in the blue leads to a reduction of the blue component in the reflection spectrum.
[0209]
[0210] With such single layers of silicon rich Si.sub.xN.sub.y, a red-purple solar module with L=41, h=5 and c= 31 could be produced on structured glass as an inner coating and a solar module in old-pink with L=60, h=29 and c=31 as an outer coating (measured in Di:8°, D65). By combining with a thin layer of SiO.sub.2 (or another TD), the blue tint can be further suppressed and the layer is protected against moisture. Furthermore, as with the white modules, the top layer leads to better electrical insulation.
[0211] With multilayer stacks and thick layers, red hues can be generated from the transparent dielectric materials (1.5 < n < 2.8) such as TiO.sub.x, SiO.sub.2, Si.sub.3N.sub.4 or ZrO.sub.2 even without HTM. However, due to the relatively high total layer thickness and the long optical path lengths, the angular stability is too low: the color tint changes too much under different observation and illumination angles. At larger angles, the maximum shifts from the red to the yellow-orange region: e.g., a layer package of 110 nm-SiN-90 nm SiO.sub.2-90SiN TiO.sub.2 on glass gives a terracotta red with L=47.2 a=38.9 and b=20.8. However, between 20° and 50°, the color changes by ΔE=42 to a gold tint.
[0212] The HTMs can be used to produce red tones with much smaller layer thicknesses using triple or quadruple layers. For example, one can create a red tone in the simulation with amorphous silicon that corresponds to the terracotta red shown above: 4 nm aSi-45 nm SiN-18 nm aSi glass with L=47, a= 36, b=19. The ΔE=13 between 20° and 50° shows the much greater angular stability compared to the ΔE=42 shown above due to the much smaller optical path length. The estimated current loss here is 30%.
[0213] Strong reds can also be simulated with the n and k dispersion data of crystalline Si with triple or quadruple layers. Further examples can be found in Table 2 below.
TABLE-US-00002 Layer packages for red shades Layer package / glass L a b C h AE20° 50° Jsc-loss R G B 50 nm SiN /40 nm a-Si 37,5 46,7 17 49,7 20 9,9 -37 158,9 47,9 63,4 4 nm a-Si / 45 nm SiN / 18 nm a-Si 47,2 36,3 19,1 41 27,7 12,8 -28,5 175 85 82 8 nm a-Si / 25 nm SiO2 /30 nm a-Si 50,7 43 16,2 46 20,6 14,8 -36,6 193 87 95 10 nm a-Si /20 nm SiO2 /28 nm a-Si 53,5 43,5 1 43,5 1,3 12 -40,3 196 95 128 40iirti SiN /45 nm c-SI/ 40 nmSiN 41.1 37,5 15,5 40,6 22,4 11,5 -33,6 157,6 68,6 73,5 50 nm SiN / 30 nm c-Si /10 nm SiN / 10 nm c-Si 41 33,1 27,2 42,9 39,4 10,2 -31,5 154,9 72,1 53,8 50 nm SiN / 40 nm a-Si /90 nm SiN / 50 nm a-Si 43.3 62,1 59,8 86,2 43,9 13,7 -51,1 200,4 32.sub.,5 0 60 nm SiN / 10 mn a-Si / 110 nmSiN /50 nm a-Si 45,8 59,4 42,7 73,1 35,7 23.3 -41,6 203,7 48,8 40
[0214] Thus, for the production of more angularly stable, saturated and low-blue red tones, color filters on the structured glass elements (inside, outside or both sides) with the same characteristics as above are suitable, with the following changes:
[0215] The color filters contain at least one or more layers of a highly refractive and partially transparent material (HTM) with a refractive index greater than 2.5 preferably greater than 3.0, in the wavelength range 400 nm to at least 700 nm and an extinction coefficient of at least 0.2 below 450 nm and less than 0.2, preferably 0.1, above 700 nm, preferably above 500 nm. The layer thicknesses of the HTM can be in the range of 5 nm to 300 nm.
[0216] White and red plate-shaped components are the main applications of the color filters described above on structured front glass with HTM. However, it is also possible that the interesting properties (high refractive index in VIS, low absorption above 700 nm or above 500 nm) can be used for other colors.
[0217] With a double layer TD/HTM/glass, a range of bright, highly saturated colors with good angular stability and moderate efficiency loss can be produced with a thin layer of HTM and layer thicknesses of TD in the range of 50-150 nm, such as blue from 110 nm SiN/10 nm/glass with L=50, c=46, h=245, E20°50°=11 and Jsc-loss=-15%. The possible combinations are numerous. The essential is the 1 or 2 layers of HTM alternating with a transparent dielectric TD.
[0218] The HTMs can be deposited on glass by various known coating processes: reactive sputtering, CVD, ALD, evaporation (thermal or electron beam), etc. Since the film thicknesses are relatively small, ALD would be recommended. ALD and CVD also result in good conformal coverage of the structured surface.
[0219] As can be seen from the above description of the invention, the invention provides an improved plate-shaped component which has a very homogeneous, intense color, with little or no directional dependence. In particular, the plate-shaped component can be provided with a white or red color in a particularly advantageous manner. The plate-shaped component can be manufactured cost-effectively in various shapes and sizes and can be integrated in a simple manner into a facade, for example. The invention thus provides an innovation that brings considerable advantages in the practice of facade construction and in the possible applications of solar modules as colored modules for roof mounting or open spaces.