PNEUMATIC TIRE
20170043628 ยท 2017-02-16
Assignee
Inventors
Cpc classification
B60C2015/048
PERFORMING OPERATIONS; TRANSPORTING
B60C2015/0614
PERFORMING OPERATIONS; TRANSPORTING
B60C2015/0692
PERFORMING OPERATIONS; TRANSPORTING
B60C15/024
PERFORMING OPERATIONS; TRANSPORTING
B60C15/0607
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A tire 2 of the present invention includes a pair of fillers 20 turned up around beads 10. Each filler 20 has multiple cords made of steel and aligned with each other. In the tire 2, an outer surface of a chafer 8 has a bottom surface 26 that contacts with a seat surface of a rim 30. When a reference line M represents a straight line that contacts with the bottom surface 26 in a cross-section obtained by cutting the tire at the plane perpendicular to the circumferential direction, the bottom surface 26 has a depression 66 that is shaped so as to project radially outward of the reference line M. A ratio (D/L) of a maximum depth D of the depression 66 to a width L of the depression 66 is greater than or equal to 0.007 and not greater than 0.060.
Claims
1. A heavy duty pneumatic tire comprising: a pair of beads; a pair of fillers turned up around the beads, respectively; and a pair of chafers disposed axially outward of the beads, and having radially inner side portions extending radially inward of the beads, wherein each bead includes a core, a cross-section obtained by cutting the core at a plane perpendicular to a circumferential direction, is hexagonal, each filler has multiple cords made of steel and aligned with each other, an outer surface of each chafer has a bottom surface that contacts with a seat surface of a rim when the tire is mounted on the rim, and a side surface that contacts with a flange of the rim when the tire is mounted on the rim, when a reference line M represents a straight line that contacts with the bottom surface in a cross-section obtained by cutting the tire at the plane perpendicular to the circumferential direction, the bottom surface has a depression that is shaped so as to project radially outward of the reference line M, and a ratio (D/L) of a maximum depth D of the depression to a width L of the depression is greater than or equal to 0.007 and not greater than 0.060.
2. The tire according to claim 1, wherein a ratio (L/W) of the width L to a width W of the core is greater than or equal to 0.8.
3. The tire according to claim 1, wherein a perpendicular line that is drawn from an axially inner end of the core to the reference line M intersects the reference line M between both ends of the depression.
4. The tire according to claim 1, wherein an absolute value of an angle of each cord of the fillers relative to the circumferential direction is greater than or equal to 20 and not greater than 70.
5. The tire according to claim 1, wherein a hardness Hs of the chafers is higher than or equal to 65 and not higher than 85.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021]
[0022]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0023] The following will describe in detail the present invention based on preferred embodiments with reference to the accompanying drawing.
[0024]
[0025] The tire 2 includes a tread 4, a pair of sidewalls 6, a pair of chafers 8, a pair of beads 10, a carcass 12, a belt 14, an inner liner 16, an insulation 18, and a pair of fillers 20. The tire 2 is of a tubeless type. The tire 2 is mounted to trucks, buses, or the like. The tire 2 is a heavy duty pneumatic tire 2. In
[0026] The tread 4 has a shape that projects radially outward. The tread 4 forms a tread surface 22 that can contact with a road surface. The tread surface 22 has grooves 24 formed therein. A tread pattern is formed by the grooves 24. The tread 4 includes a base layer and a cap layer, which are not shown. The cap layer is disposed radially outward of the base layer. The cap layer is layered over the base layer. The base layer is formed of a crosslinked rubber which is excellent in adhesiveness. A typical base rubber of the base layer is a natural rubber. The cap layer is formed of a crosslinked rubber which is excellent in wear resistance, heat resistance, and grip performance.
[0027] The sidewalls 6 extend almost inward from ends, respectively, of the tread 4 in the radial direction. The radially outer side ends of the sidewalls 6 are jointed to the tread 4. The radially inner side ends of the sidewalls 6 are joined to the chafers 8. The sidewalls 6 are formed of a crosslinked rubber which is excellent in cut resistance and weather resistance. The sidewalls 6 prevent the carcass 12 from being damaged.
[0028] The chafers 8 are disposed almost inward of the sidewalls 6, respectively, in the radial direction. The chafers 8 are disposed axially outward of the beads 10 and the carcass 12. The inner side portions of the chafers 8 extend radially inward of the beads 10. The outer surface of each chafer 8 includes a bottom surface 26 and a side surface 28. The bottom surface 26 contacts with a seat surface 32 of the rim 30 when the tire 2 is mounted on the rim 30. The bottom surface 26 is also referred to as a bead base portion. A part of the side surface 28 contacts with a flange 34 of the rim 30 when the tire 2 is mounted on the rim 30. By the contact, portions near the beads 10 are protected.
[0029] The beads 10 are disposed radially inward of the sidewalls 6, respectively. Each bead 10 includes: a core 36; an apex 38 that extends radially outward from the core 36; and a packing rubber 40 that extends radially outward from the apex 38. The core 36 is ring-shaped. The core 36 includes a non-stretchable wound wire. The apex 38 is tapered radially outward. The apex 38 is formed of a highly hard crosslinked rubber. The packing rubber 40 is tapered radially outward. The packing rubber 40 is flexible. The packing rubber 40 reduces concentration of stress on the end of the carcass 12.
[0030] The carcass 12 includes a carcass ply 42. The carcass ply 42 is extended on and between the beads 10 on both sides, along the inner sides of the tread 4 and the sidewalls 6. The carcass ply 42 is turned up around the cores 36 from the inner side toward the outer side in the axial direction. By the carcass ply 42 being turned up, the carcass ply 42 includes a main portion 44 and turned-up portions 46.
[0031] The carcass ply 42 includes multiple cords aligned with each other, and a topping rubber, which are not shown. An absolute value of an angle of each cord relative to the equator plane is 75 to 90. In other words, the carcass 12 forms a radial structure. The cords are formed of steel. The carcass 12 may be formed of two or more carcass plies 42.
[0032] The belt 14 extends in the axial direction on a cross-section obtained by cutting the tire 2 at a plane perpendicular to the circumferential direction. The belt 14 is disposed radially inward of the tread 4. The belt 14 is disposed radially outward of the carcass 12. The belt 14 reinforces the carcass 12. In the tire 2, the belt 14 includes a first layer 50, a second layer 52, a third layer 54, and a fourth layer 56. The belt 14 may be formed by the first layer, the second layer, and the third layer. The belt 14 may be formed by the first layer and the second layer.
[0033] Each of the first layer 50, the second layer 52, the third layer 54, and the fourth layer 56 includes multiple cords aligned with each other, and a topping rubber, which are not shown. Each cord is tilted relative to the equator plane. A direction in which each cord of the second layer 52 is tilted relative to the equator plane is the same as a direction in which each cord of the first layer 50 is tilted relative to the equator plane. A direction in which each cord of the third layer 54 is tilted relative to the equator plane is opposite to the direction in which each cord of the second layer 52 is tilted relative to the equator plane. A direction in which each cord of the fourth layer 56 is tilted relative to the equator plane is the same as the direction in which each cord of the third layer 54 is tilted relative to the equator plane. In each layer, an absolute value of the angle of the cord relative to the equator plane is 15 to 70. A material of the cords is steel. That is, the belt 14 includes steel cords.
[0034] The inner liner 16 forms the inner surface of the tire 2. The inner liner 16 is formed of a crosslinked rubber. A rubber excellent in airtightness is used for the inner liner 16. A typical base rubber of the inner liner 16 is isobutylene-isoprene-rubber or halogenated isobutylene-isoprene-rubber. The inner liner 16 functions so as to maintain an internal pressure of the tire 2.
[0035] The insulation 18 is disposed outward of the inner liner 16. The insulation 18 is disposed inward of the carcass 12. The insulation 18 is sandwiched between the carcass 12 and the inner liner 16. The insulation 18 is formed of a crosslinked rubber excellent in adhesiveness. The insulation 18 is firmly joined to the carcass 12, and is also firmly joined to the inner liner 16. The insulation 18 allows separation of the inner liner 16 from the carcass 12 to be inhibited.
[0036] The fillers 20 are turned up around the beads 10, respectively. The fillers 20 are layered over the carcass ply 42. Each filler 20 has: a first end 58 disposed axially inward of the bead 10; and a second end 60 disposed axially outward of the bead 10. Each filler 20 includes multiple cords aligned with each other, and a topping rubber. A material of the cords is steel. The filler 20 is also referred to as a steel filler 20. The fillers 20 can contribute to durability of the tire 2.
[0037]
[0038] As shown in
[0039] In
[0040]
[0041] Advantageous effects of the present invention will be described below.
[0042] When the bead portions are fitted into the rim, the bead portions are moved over the flanges of the rim. At this time, great force is applied to the bead portions. The fillers are sandwiched between the rim, and the cores each having the hexagonal cross-section. Thus, the filler may be bent. When the filler is bent, waving is caused by the bottom surface of the bead portion being deformed so as to be wavy. This may cause poor appearance. The tire having the waving generated therein may not be reused. The rubber of the bottom surface of the bead portion may have an increased thickness in order to prevent the waving. When the thickness of the rubber of the bottom surface is increased, the inner diameter (inner diameter of an annular shape formed by the bottom surface of the bead portion) of the bead portion is reduced. In this case, force for fitting the bead portions into the rim is enhanced. Thus, an efficiency of work for fitting the tire into the rim is reduced. Further, when the bead portions are fitted into the rim, the end portion of the bottom surface may be chipped. The inner diameter of the bead core may be increased in order to prevent the waving. In this case, force with which the rim is fastened by the beads is reduced. This may cause slip on rim.
[0043] In the tire 2 according to the present invention, the bottom surface 26 (the bottom surface 26 of the bead 10 portion) of the chafer 8 has the depression 66. A ratio (D/L) of the maximum depth D of the depression 66 to the width L of the depression 66 is greater than or equal to 0.007 and not greater than 0.060. The depression 66 allows force for moving the bead 10 portion over the flange 34 of the rim 30 to be effectively reduced. The depression 66 allows bending of the filler 20 to be inhibited. In the tire 2, waving of the bottom surface 26 is inhibited.
[0044] In the tire 2, force for moving the bead 10 portion over the flange 34 of the rim 30 is reduced, whereby the bead 10 portions can be easily fitted into the rim 30. Further, in the tire 2, increasing of the thickness of the rubber of the bottom surface 26 portion for inhibiting waving, is unnecessary. In the tire 2, fittability is excellent.
[0045] In the tire 2, increasing of the inner diameter of the core 36 of the bead 10 for inhibiting waving, is unnecessary. In the tire 2, resistance to slip on rim is advantageously maintained.
[0046] As shown in
[0047] In the tire 2, when the bead 10 portions are fitted into the rim 30, the depression 66 allows the entirety of the bottom surface 26 to be adhered to the seat surface 32 of the rim 30. To the bottom surface 26, pressure is uniformly applied from the rim 30. Partially high pressure is prevented from being applied to the bottom surface 26. This contributes to improvement of durability in the bead 10 portion. In the tire 2, durability is excellent.
[0048] The ratio (D/L) is more preferably greater than or equal to 0.010. When the ratio (D/L) is greater than or equal to 0.010, the depression 66 allows force for moving the bead 10 portion over the flange 34 of the rim 30 to be reduced with enhanced effectiveness. The depression 66 allows bending of the filler 20 to be inhibited. In the tire 2, waving of the bottom surface 26 is effectively inhibited. Further, when the ratio (D/L) is greater than or equal to 0.010, the bead 10 portions can be more easily fitted into the rim 30. In the tire 2, fittability is advantageous. The ratio (D/L) is more preferably not greater than 0.050. When the ratio (D/L) is not greater than 0.050, the shape of the filler 20 is prevented from being expressed as an unevenness on the bottom surface 26. In the tire 2, poor appearance by the filler 20 is inhibited.
[0049] In
[0050] In
[0051] In
[0052] In
[0053] As shown in
[0054] As shown in
[0055] As shown in
[0056] As described above, the filler 20 includes multiple steel cords aligned with each other. An absolute value of an angle of each cord relative to the circumferential direction is preferably greater than or equal to 20. When the filler 20 has cords in which the absolute value is greater than or equal to 20, bending of the filler 20 is inhibited in the case of the bead 10 portion being moved over the flange 34 of the rim 30. In the tire 2, waving of the bottom surface 26 is inhibited. Further, the filler 20 in which the absolute value is greater than or equal to 20, effectively supports the bead 10. When the bead 10 is under a load, the filler 20 allows deflection of the bead 10 to be inhibited. This contributes to improvement of durability. In the tire 2, durability is advantageous. In this viewpoint, the absolute value is more preferably greater than or equal to 23.
[0057] The absolute value is preferably not greater than 70. As described above, the absolute value of the angle of each cord of the carcass ply 42 relative to the equator plane is 75 to 90. In the tire 2 having the filler 20 in which the absolute value is greater than 70, a difference between the absolute value and the absolute value is small. The direction in which the cords of the filler 20 extend and the direction in which the cords of the carcass ply 42 extend may be almost the same. That is, force is applied to the filler 20 and the carcass 12 in almost the same direction. In the tire 2, distortion may be great near the end of the filler 20 or the end of the carcass 12. When the absolute value is not greater than 70, distortion in the end of the filler 20 and the end of the carcass 12 is reduced. This contributes to improvement of durability. In the tire 2, durability is advantageous. In this viewpoint, the absolute value is more preferably not greater than 60.
[0058] A hardness Hs of the chafer 8 is preferably higher than or equal to 65. When the hardness Hs is higher than or equal to 65, influence, by the filler 20, on the shape of the bottom surface 26 can be reduced. The shape of the filler 20 is prevented from being expressed as an unevenness on the bottom surface 26. In the tire 2, outer appearance is advantageously maintained. In this viewpoint, the hardness Hs is preferably higher than or equal to 70.
[0059] The hardness Hs is preferably not higher than 85. When the hardness Hs is not higher than 85, the toe 62 can be appropriately deformed in the case of the bead 10 portions being fitted into the rim 30. When the bead 10 portions are fitted into the rim 30, the toe 62 can be inhibited from being caught by the flange 34. This allows the bead 10 portions to be more easily fitted into the rim 30. In the tire 2, fittability is advantageous. Further, when the hardness Hs is not higher than 85, damage to the toe 62 can be prevented in the case of the bead 10 portions being fitted into the rim 30. In this viewpoint, the hardness Hs is more preferably not higher than 80.
[0060] In the present invention, the hardness Hs of the chafer 8 is measured by a type A durometer in compliance with the standard of JIS K6253. The durometer is pressed against the cross-sectional surface shown in
[0061] In the present invention, the dimensions and angles of the tire 2 and each component of the tire 2 are measured in a state where the tire 2 is mounted on the normal rim 30, and is inflated with air to a normal internal pressure. During the measurement, no load is applied to the tire 2. In the description of the present invention, the normal rim 30 represents the rim 30 which is specified according to the standard with which the tire 2 complies. The standard rim 30 in the JATMA standard, the Design Rim in the TRA standard, and the Measuring Rim in the ETRTO standard are included in the normal rim 30. In the description of the present invention, the normal internal pressure represents an internal pressure which is specified according to the standard with which the tire 2 complies. The maximum air pressure in the JATMA standard, the maximum value recited in TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURES in the TRA standard, and the INFLATION PRESSURE in the ETRTO standard are included in the normal internal pressure.
EXAMPLES
Example 1
[0062] A tire of Example 1 having the structure shown in
Comparative Example 1
[0063] A tire of Comparative example 1 was obtained in the same manner as in Example 1 except that the bottom surface of the chafer has no depression.
Examples 2 to 3 and Comparative Examples 2 to 3
[0064] Tires of Examples 2 to 3 and Comparative examples 2 to 3 were each obtained in the same manner as in Example 1 except that the depth D of the depression was different and the ratio (D/L) had a value indicated in Table 1.
Examples 4 to 7
[0065] Tires of Examples 4 to 7 were each obtained in the same manner as in Example 1 except that the absolute value had a value indicated in Table 2.
Examples 8 to 11
[0066] Tires of Examples 8 to 11 were each obtained in the same manner as in Example 1 except that the hardness Hs had a value indicated in Table 3.
[0067] [Fittability]
[0068] Mounting of the sample tire on a normal rim (7.5022.5) and dismounting of the sample tire from the normal rim were performed by using a tire changer. A person who performed this work made a sensory evaluation as to whether or not the tire was easily mounted and dismounted. The results are indicated below in Tables 1 to 3 as an index value based on the value of Example 1. The greater the value is, the better the evaluation is.
[0069] [Resistance to Waving]
[0070] The tire having been evaluated for the fittability was visually checked for waving in the bottom surface of the chafer. The results are indicated in Tables 1 to 3, and the evaluation is such that A represents a case where waving was not generated at all, B represents a case where, although generation of waving was found, the waving was generated at a standard level, and C represents a case where waving was generated at a level higher than the standard level.
[0071] [Unevenness of Shape of Filler]
[0072] The sample tire was visually checked as to whether or not the shape of the filler was expressed as an unevenness on the bottom surface. The results are indicated in Tables 1 to 3.
[0073] [Durability]
[0074] The sample tire was mounted on a normal rim (7.5022.5), and inflated with air to an internal pressure of 1000 kPa. The tire was mounted to a drum-type tire testing machine, and a vertical load of 76.93 kN was applied to the tire. Running with the tire on a drum at a speed of 20 km/h was performed. A time until a damage to the bead of the tire was generated, was measured. The results are indicated below in Tables 1 to 3 as an index value based on the value of Example 1. The greater the value is, the better the evaluation is.
TABLE-US-00001 TABLE 1 Evaluation results Comparative Comparative Comparative example 1 example 2 Example 2 Example 1 Example 3 example 3 Ratio (D/L) 0.005 0.010 0.030 0.050 0.070 Absolute 45 45 45 45 45 45 value [] Hardness Hs 75 75 75 75 75 75 Resistance to C C A A A A waving Fittability 80 85 90 100 110 115 Unevenness of none none none none none present shape of filler Durability 90 96 98 100 102 104
TABLE-US-00002 TABLE 2 Evaluation results Example 4 Example 5 Example 6 Example 7 Ratio (D/L) 0.030 0.030 0.030 0.030 Absolute 15 23 60 75 value [] Hardness Hs 75 75 75 75 Resistance to B A A A waving Fittability 90 95 105 110 Unevenness of none none none none shape of filler Durability 90 95 95 85
TABLE-US-00003 TABLE 3 Evaluation results Example Example Example 8 Example 9 10 11 Ratio (D/L) 0.03 0.03 0.03 0.03 Absolute 45 45 45 45 value [] Hardness Hs 60 70 80 90 Resistance to A A A A waving Fittability 110 105 90 80 Unevenness of none none none none shape of filler Durability 90 95 105 110
[0075] As indicated in Tables 1 to 3, evaluation is higher in the tires of examples than in the tires of comparative examples. The evaluation results clearly indicate that the present invention is superior.
[0076] The tire according to the present invention is mounted to vehicles such as trucks and buses.
[0077] The foregoing description is in all aspects illustrative, and various modifications can be devised without departing from the essential features of the invention.